INSTALLATION OF 125 kVA DG SET AT FACT Q10 BERTH, WI.

INSTALLATION OF 125 kVA DG SET AT FACT Q10 BERTH, WI.

Loading the DG set and associated cables from FACT Cochin Division store, transportation to FACT Q10 berth,WI unloading at Q10 berth, leading , safe handling and erection of DG set at Q10 berth. The truck, crane, lifting tackles required for transportation,loading, unloading shall be arranged by contractor.

RCC concrete bed/foundation preperation for Kirloskar make 125KVA DG set as per OEM standard. The scope of work includes earth excavation, removal of vegetation, casting of bed ( size 3900mm x 1850mm x 600mm as per relevant standard Concrete mixure of 1:2:4 ratio, surface finishing. Supply of cement, sand, 20mm aggregate, 8mm bar (20cm x 20cm mesh, edge with bend up 20 cm height), shutter and etc..complete for the above shall be in the scope of the contractor.

Extension of exhaust pipe. The scope of work includes connecting and extending the exhaust pipe as per the relevant standards. supplying and fixing 'B class' MS ERW pipes, as per manufacturer specification from the Generator silencer. A rain cap with loose grill shall be provided over the pipe’s mouth. The exhaust pipes shall be properly supported and secured where ever required. The exhaust piping should be connected via a flexible joint/ suitable bellows located on the engine exhaust outlet. All the piping and the erection shall be complied with statutory authorities obligations.

Supply and erection of G.I. Pipe Electrode earth pit as per I.S. 3043 / 2018 and IS 732:2019. The scope of work also includes making earth pit, laying earth electrode & earthing compound, providing suitable earth connection clamps, pit inspection chamber and supplying its cast iron cover with handle. Earth resistance of each pit shall be measured and shall be less than 2 ohms. The earth pit number and earth resistance value shall be painted on the cover.

Termination of earth cables/strips. The scope of work shall include termination of all earth connections to electrodes, glands, and electrics etc. Complete. All the materials required for the work including lugs, fastners, hardwares, earthing shim etc. shall be supplied by the contractor.

Supply of 650 Volt grade, 1c X 185 sqmm, PVC Insulated, Unarmoured Aluminium earthing cable as per IS 694, with latest amendments and with ISI marking & Cable length to be marked on every 5 Meters on the outer sheath.

Laying of 1c x 185 sqmm, PVC Insulated, Unarmoured Aluminium earthing cable for body and neutral earthing of the generator. The scope of work also includes excavation, drilling, minor civil works, back filling, routing through GI pipes etc.

Laying of 1c x 16 sqmm, PVC Insulated, Unarmoured Aluminium earthing cable. The scope of work also includes drilling/cutting, minor civil works, routing through GI pipes,clamping earth cable in a spacing of 300mm using suitable aluminium clamps / GI saddles to the walls/floor/roof top/risers/cable trays/MS trays etc. All the materials required for the work including Aluminium clamps/GI saddles etc.complete shall be supplied by the contractor. Note:Cable will be supplied by FACT.

Supply of 650 Volt grade, 5c X 2.5 sqmm, PVC Insulated, Unarmoured Copper cable as per IS 694, with latest amendments and with ISI marking & Cable length to be marked on every 5 Meters on the outer sheath.

Laying, clamping of power cables of size upto 5c x 2.5 sq. mm. The scope of work includes laying of cables through walls/floors / trenches/dressing/ tagging /drilling / Chipping/breaking/ sand removal and minor civil work. All materials/hardwares/tools required for the same etc complete shall be supplied by the contractor.

Laying, clamping of power cables of size upto 4c x 16 sq. mm. The scope of work includes laying of cables through walls/floors / trenches/dressing/ tagging /drilling / Chipping/breaking/ sand removal and minor civil work. All materials/hardwares/tools required for the same etc complete shall be supplied by the contractor.The scope shall include excavation for road crossing if required. Road cutting area shall be covered with concrete after cable laying. Note:Cable will be supplied by FACT.

Laying, clamping of power cables of size upto 3.5c x 25 sq. mm. The scope of work includes laying of cables through walls/floors / trenches/dressing/ tagging /drilling / Chipping/breaking/ sand removal and minor civil work. All materials/hardwares/tools required for the same etc complete shall be supplied by the contractor.The scope shall include excavation for road crossing if required. Road cutting area shall be covered with concrete after cable laying. Note:Cable will be supplied by FACT.

Laying, clamping of power cables of size upto 3.5c x 70 sq. mm. The scope of work includes laying of cables through walls/floors / trenches/drilling / Chipping/breaking/ sand removal and minor civil work. All materials/hardwares/tools required for the same etc complete shall be supplied by the contractor.The scope shall include excavation for road crossing if required. Road cutting area shall be covered with concrete after cable laying. Note:Cable will be supplied by FACT.

Laying, clamping of power cables of size upto 3.5 c x 300 sq. mm. The scope of work includes laying of cables through walls/floors / trenches/drilling / Chipping/breaking/ sand removal and minor civil work. All materials/hardwares/tools required for the same etc complete shall be supplied by the contractor.The scope shall include excavation for road crossing if required. Road cutting area shall be covered with concrete after cable laying. Note:Cable will be supplied by FACT.

Carrying out straight joint on cables upto 3x300sqmm XLPE armoured aluminium power cable using heat shrinkable type straight through jointing kits. Suitable heat shrinkable type straight through jointing kit shall be supplied by the contractor. The cable joint shall be layed/clamped properly as directed by the Engineer in charge. The scope of work includes all materials and tools required for the joint.

Glanding and termination of power cables of size 4c x 16 sq.mm. The scope of work includes glanding , termination and connection of cables with suitable cable lugs, ferrules, arranging and dressing the leads / cables and clamping/tying to supports etc. The Nickel plated Brass Single Compression type cable gland, with ring, rubber bush, lock nut etc. suitable for the cable shall be supplied by the contractor

Glanding and termination of power cables of size upto 3.5c x 70 sq.mm. The scope of work includes glanding , termination and connection of cables with suitable cable lugs, ferrules, arranging and dressing the leads / cables and clamping/tying to supports etc. The Nickel plated Brass Single Compression type cable gland, with ring, rubber bush, lock nut etc. suitable for the cable shall be supplied by the contractor

Glanding and termination of power cables of size upto 3.5c x300sq.mm. The scope of work includes glanding , termination and connection of cables with suitable cable lugs, ferrules, arranging and dressing the leads / cables and clamping/tying to supports etc. The Nickel plated Brass Single Compression type cable gland, with ring, rubber bush, lock nut etc. suitable for the cable shall be supplied by the contractor

Supply of AMF Panel as per attached specification TPS no: CD-ELE-WI-LVSB

Installation of AMF Panel. The AMF panel shall be mounted on the floor using suitable anchor bolts.The scope of work shall include glanding and termination of incomers and outgoing cables on contactors/busbar, AMF control wiring, earthing etc. The scope of work shall include chipping, ,fixing, bolting, grouting, replastering, welding, clamping, minor civil works etc. and supply of materials required for the successful completion of the work such as cement,rubbles,M-sand ,M.S angles fastners, anchor bolts, Aluminium/Copper cable lugs etc.

Supply of prewired double door surface mounted MCB DB supplied complete with incoming MCCB,outgoing RCBOs,busbars, neutral and earth bars, suitable mounting frame etc. Technical requirements: Degree of protection- IP 54 or above. Mounting - Wall mounting. Gland plate- Detachable type. Type of incomer- 4P MCCB, 125A Rating of incomer & bus bar-125 A Outgoing 3 pole RCBOs 12 no:s - 4P 32A Tripping characteristic - C, 10kA Rated Voltage- 415V, Sensitivity- 30 mA Busbar: Copper Surface: Powder coated, corrosion and scratch resistant . Acceptable makes: Siemens, Legrand, ABB, Schneider, L&T

Installation and commisioning of DB supplied under item no:21. The work shall include mounting of DB on the wall including mounting of supplied frame and minor civil work. The work shall include re-routing, glanding and termination of following cables Incomer: 3.5c*70 sqmm Outgoing cables: 3runs of 3C*16 sqmm, 3 runs of 4*35 sqmm, 2 runs of 4C*50 sqmm, A junction box of suitable size with accessories including connectors shall be supplied and installed to house the joints in case cable length or cross section is not suitable for termination in the DB directly.The work shall also include glanding and termination of cables in the junction box.

Dismantling and removal of existing fuse DBs after disconnection of all existing cables.

Loading and transportation of dismantled DBs and other scrap from FACT-WI as per the instruction of engineer-in charge from FACT installations in WI to FACT-CD and unloading at specified location in CD. Appropriate vehicle shall be provided by the contractor.

Supply and installation of standard 415V danger notice boards of min 200mm * 150mm size as per IS 2551 (1982).