REPAIR MAINTENANCE OF VARIOUS TYPE OF DG SETS AND ALLIED WORKS UNDER AGE I R AND D MANALI

Amount

Taking out of the unseviceable / repairable parts from the engine with due care, and supply / fixing of the following new and original spare parts including carrying out all related minor and periodical maintenance and ovehauling works as and when required suitable for Greaves Engine) installed at Power house of AGE(I) R & D Manali complete all as specified and as directed by Engineer-in-Charge.

(a) LO Filter element. as per existing make and model.

(b) Pre Filter element .as per existing make and model.

(c) Micro Filter Element. as per existing make and model.

(d) V Belt as per existing make and model.

(e)Topping up of coolant Make Kirloskar/servo/Castrol

(f) HOSE Pipe as per existing make and model.

(g) STOP SOLENOID as per existing make and model.

(h) Lube oil pressure sensor as per existing make and model.

(j) Sensor unit for Elec Temp Gaug,as per existing make and model.

(k) Electrical Lub Oil pressure Gauge as per existing make and model.

(l) OFF/ON Start Switch as per existing make and model.

(m) Thermostate Element as per existing make and model.

(n) FUEL PIPE as per existing make and model.

(o) Replacement of Air cleaner element inner &outer make Kirloskar/MICO

DG SET OF CAPACITY 100 KVA MAKE: CUMMINS Taking out of the unseviceable / repairable parts from the engine with due care, and supply / fixing of the following new and original spare parts including carrying out all related minor and periodical maintenance and ovehauling works as and when required suitable for Cummins Engine) installed at Power house of AGE(I) R & D Manali complete all as specified and as directed by Engineer-in-Charge.

(a) LO Filter element. as per existing make and model.

(b) Pre Filter element .as per existing make and model.

(c) Micro Filter Element. as per existing make and model.

(d) V Belt as per existing make and model.

(e)Topping up of coolant Make Kirloskar/servo/Castrol

(f) HOSE Pipe as per existing make and model.

(g) STOP SOLENOID as per existing make and model.

(h) Lube oil pressure sensor as per existing make and model.

(j) Sensor unit for Elec Temp Gaug,as per existing make and model.

(k) Electrical Lub Oil pressure Gauge as per existing make and model.

(l) OFF/ON Start Switch as per existing make and model.

(m) Thermostate Element as per existing make and model.

(n) FUEL PIPE as per existing make and model.

(o) Replacement of Air cleaner element inner &outer make Kirloskar/MICO

DG SET OF CAPACITY 400 KVA Taking out of the unseviceable / repairable parts from the engine with due care, and supply / fixing of the following new and original spare parts including carrying out all related minor and periodical maintenance and ovehauling works as and when required suitable for Greaves Power Engine) installed at at Power house of AGE(I) R & D Manali complete all as specified and as directed by Engineer-in-Charge.

(a) LO Filter element. as per existing make and model.

(b) Pre Filter element .as per existing make and model.

(c) Micro Filter Element. as per existing make and model.

(d) V Belt as per existing make and model.

(e)Topping up of coolant Make Kirloskar/servo/Castrol

(f) HOSE Pipe as per existing make and model.

(g) STOP SOLENOID as per existing make and model.

(h) Lube oil pressure sensor as per existing make and model.

(j) Sensor unit for Elec Temp Gaug,as per existing make and model.

(k) Electrical Lub Oil pressure Gauge as per existing make and model.

(l) OFF/ON Start Switch as per existing make and model.

(m) Thermostate Element as per existing make and model.

(n) FUEL PIPE as per existing make and model.

(o) Replacement of Air cleaner element inner &outer Make: Kirloskar/MICO

(p) Supply and fixing of Control Unit

Removing of old Cummins/Greaves oil from the Engine completely and changing with new Kirloskar oil as per required capacity complete all as directed.Engine Oil will be provided from Schedule B Items and rate include for only cleaning and filling of Engine oil complete all as specified and as directed by Engineer-in-Charge.

Material and labour for cleaning of silencer pipe, replace of exhaust manifold and removing of ropes and re-fixing of new ropes of 63KVA to 100 KVA DG Sets complete all as specified and as directed by Engineer-in-Charge.

Material and labour for cleaning of silencer pipe, replace of exhaust manifold and removing of ropes and re-fixing of new ropes of 400 KVA DG Sets complete all as specified and as directed by Engineer-in-Charge.

Taking down of unserviceable Radiator from the 63 DG Set including connected hose pipe etc and cleaning thoroughly all the tubes and fins etc and carrying out copper brazzing to the leakage of the cooling tubes and refixing of the repaired Radiator to its existing position complete all as specified and as directed by Engineer-in-Charge.

Taking down of unserviceable Radiator from the 100 KVA DG Set including connected hose pipe etc and cleaning thoroughly all the tubes and fins etc and carrying out copper brazzing to the leakage of the cooling tubes and refixing of the repaired Radiator to its existing position complete all as specified.

Taking down of unserviceable Radiator from the 400 KVA DG Set including connected hose pipe etc and cleaning thoroughly all the tubes and fins also repair/maint of leakage of radiator assembly complete etc and carrying out copper brazzing to the leakage of the cooling tubes and refixing of the repaired Radiator to its existing position complete all as specified and as directed by Engineer-in-Charge. NOTE : Radiator leakage should stoped by soldering/welding complete all as specified and as directed by Engineer-in-Charge.

Repair/Overhauling of Alternator by removing the Exciter Unit, re-winding the week coil with super enamelled copper wire with proper turn as per the manufacutures instructio to achieve adequate voltage and PF with rated R.P.M including supply and fixing of both end bearing as per the existing and necessary spaires ie capacitor/carbon brush ectc.and other materials, heating vernishing the coil, re-fixing the item in proper position and testing on Load for 63KVA to 100 KVA DG set.

Repair/Overhauling of Alternator by removing the Exciter Unit, re-winding the week coil with super enamelled copper wire with proper turn as per the manufacutures instructio to achieve adequate voltage and PF with rated R.P.M including supply and fixing of both end bearing as per the existing and necessary spaires ie capacitor/carbon brush ectc.and other materials, heating vernishing the coil, re-fixing the item in proper position and testing on Load for 400 KVA DG set.

Taking out of unservicable self starter 12 volt and connected unserviceable portion of electric wiring and carring out repairs and overhauling of the self starter for 63 KVA to 100 KVA engine and replacement of armature, carbon brush, bearing, bendix penion,solenoid switch, bearing, tapping of field coil refixing of all component and fixed in existing postion including testing complete all as specified and as directed by Engineer-in-Charge.

Taking out of unservicable self starter 12 volt and connected unserviceable portion of electric wiring and carring out repairs and overhauling of the self starter for 400 KVA engine and replacement of armature, carbon brush, bearing, bendix penion,solenoid switch, bearing, tapping of field coil refixing of all component and fixed in existing postion including testing complete all as specified and as directed by Engineer-in-Charge.

Dismantling of FIP, injector nozzles includings connected accessories from 63/100 / 400 KVA Cumins/Kirloskar DG sets and M/L for carrying out overhauling, calibration and refixing complete and all as directed.( Note-During repair/calibration if any Injector nozzle,plunzer ,Delivery valve is found unserviceable the same will be measured seperately , however all the rest items required for making the FIP serviceable shall deem to be included in the cost quoted for overhauling of FIP complete all as specified and as directed by Engineer-in-Charge.

Supply only following original spares parts of the engine required for replacement of the similar unserviceable spares and overhauling complete all as specified and as directed by Engineer-in-Charge.

(a) Injector Nozzle.

(b) Plunger.

( c) Delivery Valve.

Renew the Grease in all roller and ball bearings of 63 TO 400 KVA DG Set complete all as specified and as directed by Engineer-in-Charge.

Material and labour for cleaning of Crankcase Breather 63 TO 400 KVA DG Set complete all as specified and as directed by Engineer-in-Charge.

Material and labour for Electrolyte for battery in sealed Pack . Make : Premium blue/ castrol of 20 ltr in sealed drum complete all as specified and as directed by Engineer-in-Charge.

Material and labour for Disttilled water for battery in sealed Pack . Make : Premium blue/ castrol of 50 ltr in sealed drum complete all as specified and as directed by Engineer-in-Charge.

S & F for AVR for 63 to 400KVA DG sets complete all as specified and as directed by Engineer-in-Charge.

Carry out 'B' check kit from authorised rep or service engineer from the manufacturer of DG set of 63 KVA TO 400 KVA capacity for comprehensive maintenace DC Electrical System, Control Panel and accessories and AC wiring and accessories complete all as specified and as directed by Engineer-in-Charge.

POWER TECH ENGINEERS

M/S SUKHMANI ENGINEERS