REPAIR /MAINT OF DG SETS AT RANIKHET AND CHAUBATTIA UNDER GE RANIKHET

Amount

BOQ ( SCH 'A') Material & Labour for opening of DG set 180 / 125 KVA water cooled by unscrewing nuts, bolts and servicing of DG set with checking of oil, coolant, V belt, greasing and oiling of parts and topping up, cleaning the inner body, tank and radiator by removing sludge etc and reassembling the DG set after repair/ replacement of unserviceable parts of DG set and testing complete all as specified and directed. Make: KIRLOSKAR

Supply and Fixing fuel filter of DG set 180 / 125 KVA complete all as specified and directed.

Supply and Fixing lube oil filter of DG set 180 / 125 KVA complete all as specified and directed.

Supply and Fixing air filter of DG set 180 / 125 KVA complete all as specified and directed.

Supply and Fixing copper washer of DG set 180 / 125 KVA complete all as specified and directed.

Supply and Fixing banjo bolt of DG set 180 / 125 KVA complete all as specified and directed.

Supply and Fixing fuel pipe of DG set 180 / 125 KVA complete all as specified and directed.

Supply and Fixing hose water pipe for radiator of DG set 180 KVA / 125 KVA complete all as specified and directed.

Supply and Fixing warm drive H / clip of DG set 180 KVA / 125 KVA complete all as specified and directed.

Supply and Fixing V – belt of DG set 180 KVA / 125 KVA complete all as specified and directed.

Supply and Fixing asbestos rope of size 20mm dia on exhaust pipe of DG set 180 KVA complete all as specified and directed.

Material & Labour for opening of DG set 45/50/63 KVA water cooled by unscrewing nuts, bolts and servicing of DG set with checking of oil, coolant, V belt, greasing and oiling of parts and topping up, cleaning the inner body, tank and radiator by removing sludge etc and reassembling the DG set after repair/ replacement of unserviceable parts of DG set and testing complete all as specified and directed.

Supply and Fixing fuel filter of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing lube oil filter of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing air filter of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing copper washer of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing banjo bolt of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing fuel pipe of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing hose water pipe for radiator of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing warm drive H / clip of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing V – belt of DG set 45/50/63KVA complete all as specified and directed.

Supply and Fixing fuel pump for 45/50/63KVA DG as per sample complete all as specified and directed.

Material & Labour for opening of DG set 7.5/10 KVA water cooled by unscrewing nuts, bolts and servicing of DG set with checking of oil, coolant, V belt, greasing and oiling of parts and topping up, cleaning the inner body, tank and radiator by removing sludge etc and reassembling the DG set after repair/ replacement of unserviceable parts of DG set and testing complete all as specified and directed.

Supply and Fixing fuel filter of DG set 7.5/10 KVA complete all as specified and directed.

Supply and Fixing lube oil filter of DG set 7.5/10 KVA complete all as specified and directed.

Supply and Fixing air filter of DG set 7.5/10 KVA complete all as specified and directed.

Supply and Fixing copper washer of DG set 7.5/10 KVA complete all as specified and directed.

Supply and Fixing banjo bolt of DG set 7.5/10 KVA complete all as specified and directed.

Supply and Fixing hose water pipe for radiator of DG set 7.5/10 KVA complete all as specified and directed.

Supply and Fixing warm drive H / clip of DG set 7.5/10 KVAcomplete all as specified and directed.

Supply and Fixing V – belt of DG set7.5/10 KVA complete all as specified and directed.

Supply only coolant in FIVE liter packing, complete all as specified and directed. Make : Servo / CRB Plus

Supply only distilled water in FIVE liter packing complete all as specified and directed.

Supply & filling engine oil of recommended grade 15W40, complete all as specified and directed. Make: Servo / CRB Plus/HP

Supply and Fixing lead acid battery 12 Volt 150 AH for DG set, including taking out old unserviceable battery complete all as specified and directed. Make: Exide Xp / Amaron / Luminous

Supply and Fixing lead acid battery 12 Volt 180 AH for DG set, including taking out old unserviceable battery complete all as specified and directed. Make: Exide Xp / Amaron / Luminous

Supply and Fixing battery terminal brass complete with GI nuts & bolts including taking out old unserviceable battery terminal brass complete all as specified and directed.

Supply and Fixing battery lead wire as per existing size and length, flexible copper conductor single core including taking out old unserviceable battery lead wire complete all as specified and directed.

Repair to self starter assembly of DG set of cap 50/63 KVA by cutting of old burnt winding wire and winding with new copper winding wire as per existing size / gauge including insulation materials, varnishing, heating / drying up etc complete all as specified and directed.

Repair to self starter assembly of DG set of cap 15/10/7.5 KVA by cutting of old burnt winding wire and winding with new copper winding wire as per existing size / gauge including insulation materials, varnishing, heating / drying up etc complete all as specified and directed.

Supply and fix self starter assembly complete of DG set of cap 50/63 KVA by taking out of old burnt self starter as per existing size / gauge etc complete all as specified and directed.

Supply and fixing rotary hand pump for lifting of fuel from barrel to DG set tank with PVC pipe of size 20 mm dia surveyor quality of length ten mtr complete all as specified and directed. Make : Bajaj

Material & Labour for repair of DG Set 180 KVA , Opening of cylinder head, FIP, self start assy, cleaning all the parts of engine and chamber by Kerosene oil, removing connecting rod,crank shaft, removing all the piston rings from piston and replacing of piston ring, connecting rod bush of all piston of existing size and shape replacing all engine valve, replacing cylinder head, over hauling of caliber of FIP as per required including the nozzele, replacing all the gaskets including cylinder head gasketas required, of generator set 180 KVA cleaning , checking and adjusting of aneroid oil, throttle linkage, fuel tank breather, crankcase breather, air piping, oil bath air cleaner tray screen and belt including replacing of engine oil, full flow oil filter , by pass filter air compressor breather element, fuel filter primary and secondary etc all as specified and directed by the Engr-in-charge.

Material & Labour for repair of DG Set 15 KVA , Opening of cylinder head, FIP, self start assy, cleaning all the parts of engine and chamber by Kerosene oil, removing connecting rod,crank shaft, removing all the piston rings from piston and replacing of piston ring, connecting rod bush of all piston of existing size and shape replacing all engine valve, replacing cylinder head, over hauling of caliber of FIP as per required including the nozzele, replacing all the gaskets including cylinder head gasketas required, of generator set 15 KVA cleaning , checking and adjusting of aneroid oil, throttle linkage, fuel tank breather, crankcase breather, air piping, oil bath air cleaner tray screen and belt including replacing of engine oil, full flow oil filter , by pass filter air compressor breather element, fuel filter primary and secondary etc all as specified and directed by the Engr-in-charge.

Material & Labour for repair of DG Set 63/62.5 KVA , Opening of cylinder head, FIP, self start assy, cleaning all the parts of engine and chamber by Kerosene oil, removing connecting rod,crank shaft, removing all the piston rings from piston and replacing of piston ring, connecting rod bush of all piston of existing size and shape replacing all engine valve, replacing cylinder head, over hauling of caliber of FIP as per required including the nozzele, replacing all the gaskets including cylinder head gasketas required, of generator set 63/62.5 KVA cleaning , checking and adjusting of aneroid oil, throttle linkage, fuel tank breather, crankcase breather, air piping, oil bath air cleaner tray screen and belt including replacing of engine oil, full flow oil filter , by pass filter air compressor breather element, fuel filter primary and secondary etc all as specified and directed by the Engr-in-charge.

Supply and Fixing in repairs of control panel inside DG set of 50/63 KVA, replacement of us MCBs, indicators, start stop buttons, sensors, wiring with suitable size cable and checking entire circuit complete all as specified and directed.

Material and labour for earthing complete with galvanised earth plate electrode 600 X 600 X 6 mm thick burried directly in ground (earth pit not less than 2.25 m below ground level) with top edge of earth plate not less than 1.5 m below normal ground level, connected to galvanised earth strip 25 X 4 mm size by means of nuts, bolts, check nuts & washers of galvanised iron or steel all as shown on electrical plate No. 3 of MES schedule 2009, Part – I (Specifications) and connected to main switch board / main DB’s / earthing test point including all necessary excavation and earth work in any type of soil, adequate quantity of charcoal dust & common salt all around the earth plate minimum 150 mm in all directions with & including watering pipe 20 mm dia GI medium grade, GI funnel made out of 0.63 mm thick GI sheet, wire gauge, 50 mm thick RCC cover in PCC 1:2:4, type B-1 (using 20 mm graded crushed stone aggregate), duly reinforced with 6 mm dia mild steel round bars @ 150 mm both ways center to center with suitable lifting handle to cover, earth pit of PCC 1:3:6 type C-1 (using 20 mm graded crushed stone aggregate), GI protection pipe light grade 40 mm bore up to 7.5 m length from earth electrode & engraving of earth marking on nearby building with CM 1:4 plate size 200 X 150 X 15 mm & painting of earth result etc. including testing on complete all as specified and directed. Note: - On testing after completion of job, if desired earth resistance is not obtained, the earthing shall be redone by the contractor without any extra cost to Govt.

Excavation in trenches not exceeding 1.50M wide and not exceeding 1.5M depth in hard/dense soil and getting out for laying pipes, cables etc and fitting including forming bottom surface to required level and slope complete all as specified and directed.

Returning, filling in, trenches including spreading, leveling, watering and well ramming in layers not exceeding 25 cm complete all as specified and directed.

Removing surplus soil to a distance not exceeding 50m and depositing where directed at a level not exceeding 1.5m above starting point complete all as specified and directed..

Supply, laying, jointing and commissioning LT XLPE 1100 volts grade heavy duty cable PVC insulated, stranded aluminium conductor served with inner sheathing of PVC tape, armoured with GI steel or tape and over all PVC sheathing cross sectional area 120sqmm 3½ core laid in trenches, floor through pipes,in duct, on pole and roads etc including making good as per existing complete all as specified and directed. Note : 1. The cost of Al thimbles/lugs and cable gland etc is incl in quoted rate and no extra payment will be made for the same. 2. Excavation, earth work, sand cushioning and brick protection will be measured and paid separately under respective items

All as per Srl item No 51 here-in-before but sectional area 50 sqmm 3½ core

All as per Srl item No 51 here-in-before but sectional area 25 sqmm 3½ core

All as per Srl item No 51 here-in-before but sectional area 16 sqmm 2core

All as per Srl item No 51 here-in-before but sectional area 10 sqmm 2 core

Material and labour for sand cushioning with a layer of fine sand 8 cm thick before laying the cable and 15 cm after laying the cable in trenches to cover under ground cable complete all as specified and directed. Note :-Punned down thickness of sand shall be considered for measurement)

Material and labour for brick protection to cable using old size class 'B' bricks, laid flat, dry butt jointed, laid lengthwise perpendicular to the axis of cable complete all as specified and directed by Engineer-in-charge.

Supply and fixing / laying of galvanized iron pipe of 40 mm nominal bore light grade for cable protection, fixed to pole/ alongwall/ floor/ under road/ across the drain or nallaha etc with clamps nuts, bolts and washers complete all as specified and directed. Note : The cost of MS clamp, nut, bolt, washer and GI fittings etc shall be included in the item rate.

Taking out unserviceable LT cable of any type and size from pole/wall/trenches by disconnecting electric connections for repair / replacement of cable complete all as specified and directed.

Supply and fixing aluminium lugs of size 300 mm sqmm complete all as specified and directed .

Supply and fixing aluminium lugs of size 240 mm sqmm complete all as specified and directed .

Supply and fixing aluminium lugs of size 185 mm sqmm complete all as specified and directed .

Supply and fixing aluminium lugs of size 150 mm sqmm complete all as specified and directed .

Supply and fixing on load changeover switch AC 23 side handle 4 pole , 415 Volt 63 AMP complete all as specified and directed .

Supply and fixing on load changeover switch AC 23 side handle 4 pole , 415 Volt 100 AMP complete all as specified and directed .

Material and labour for replacement of MCCB of Cap 100 Amp, 4pole, 25 KA, with adjustable thermal release and earth fault protection, 415 volt grade including cutting and welding work for fixing of MCCB in existing panels any type and model complete all as specified and directed.

All as per item No 66 here in before but cap 200 Amp,36 KA

All as per item No 66 here in before but cap 315 Amp,36 KA

Supply and fixing ignition transformer for the oil fired chamber as per sample, incoming voltage 230 volts and outgoing voltage 14500 volts installed at MH Ranikhet complete all as specified and directed.

Supply and fixing Soilenoid valve as per sample for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing Burner nozzle 2.5 GPH 80 degree PY - 75/100 as per sample for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing Diffuser plate assembly for MI as per sample for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing Photo cell type - 8205 as per sample for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing Pressure gauge Cat 0 - 40 Kg/cm 1/2 BSP as per sample for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing Metalic hose 40 Kg / cm as per sample for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing electrode` for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Supply and fixing in repair fuel pump with blower assembly for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Material and labour for taking out existing refractory of primary and secondary chamber of existing oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet and provided with minimum of 115 mm thick brick refractory lined from inside backed by bricks insulation 115 mm thick, conforming to IS-8 and IS-2042 respectively with heat resistant including cutting, welding etc.as required complete all as specified. Note: All the refractory must be suitable to sustain minimum temperature 1000 degree centigrade in primary chamber and 1200 degree centigrade in secondary chamber.

Supply and fixing filter assembly for oil fired incinerator of Make Thermex, capacity 50 Kg / hours installed at MH Ranikhet complete all as specified and directed.

Material and labour for complete repairing of chimney for oil fired incinerator at MH Ranikhet including neceseery replacement, cutting,welding, PCC work as required and complete painting by applying two coats of synthetic enamelled paint as directed and repairing of lighting arrangement and making good to satisfactory level to Engr-in-Charge complete all as specified and directed.

Material and labour for Painting of oil fired incinerator at MH Ranikhet of Make Thermex, capacity 50 Kg / hours apply two coats of synthetic enamelled paint as directe by spray painting complete including prepration of old surfaces by removing dust, oil, grease etc all as specified and directed by Engr-in-Charge at site.

Supply and fixing Steel water tubing medium grade galvanised with all GI fittings (such as bend,elbows,tees, connections, short pieces, back nuts, unions, caps & plugs etc) laid in trenches or on open surfaces bore of pipe 25 mm complete all as specified and directed.

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