REPAIR MAINTENANCE OF AMF PANELS WITH CONNECTED ITEMS AT AF STN BAREILLY UNDER GE(AF) BAREILLY

M&L for checking and testing complete AMF panel for its proper functioning and making a list of repairs/replacements required to be carried out in different parts of the AMF panels for smooth and trouble free operation of the DG Sets with AMF Panels without any failure.The technician detailed shall be well conversant with the system and shall have sound knowledge of the working of the AMF panels for fault detection and rectification of the same within shortest possible time in case of the failure of commercial supply. The job includes day to day preventive maintenance of all the AMF panels/ Supervision of the working of the Gen sets with AMF Panel as well as reporting the status of all the DG Sets as directed by Engineer-in-charge. NOTE:- Cost of all minor items like fuses, lugs, glands, PVC cable pieces etc shall be included in the quoted rate of this item and all major components like MCCB, Contactor, MCB, Harness wiring, ON load Changeover, Operating handle kit for changeover under or over Voltage relay, Timers, Battery charging transformer, Volt meter, Ampere meter, Frequency meter, Bus bar, Indicating light, indicator lamp, Switch, Battery etc require replacement shall be measured and paid as 'Supply only' and labour element for fixing the same shall be included in the quoted rate of this item.

Supply only in replacement of AMF panel harness wiring of DG set as per recommendations of manufacturer of DG set as given in circuit diagram, suitable for for 100 KVA to 320 KVA DG set capacity 24 Volt DC system as per existing size/gauge of wire all as specified and directed.

All as per Item No. 2.00 above but for 30 KVA to 75 KVA DG set capacity 12 Volt DC system.

Supply only in replacement of Main controller unit suitable for 62.5 KVA to 160 KVA DG set of various makes/models of DG sets for DG controller complete all as specified and directed. Make - Cuminus, Model - PSO 500 cumins controller or upgraded model .

All as per Item No. 4.00 above but for DG controller suitable for 30 KVA to 320 KVA DG set. Make - Deep Sea Electronics model No DSE 4520 or upgraded model suitable for Kirloskar or Greveas Cotton Ltd

Supply only in replacement of Relay unit complete all as specified.

Supply only in replacement of Auxilary contact set complete all as specified.

Supply only in replacement of power contactor 4 pole ,415 volts, 40 Amps including auxiliary contacts complete all as specified. Make - L&T /Siemens/ Havells/ ABB

Supply only in replacement of power contactor 4 pole ,415 volts, 100 Amps including auxiliary contacts complete all as specified. Make - L&T /Siemens/ Havells/ ABB

Supply only in replacement of power contactor 4 pole ,415 volts, 160 Amps including auxiliary contacts complete all as specified. Make - L&T /Siemens/ Havells/ ABB

Supply only in replacement of power contactor, 250 Amp, 3 pole including standard coil voltage of 415 volts, 50 Hz and auxiliary contact of 02 Nos, AC-3 rating complete all as specified. Make - L&T /Siemens/ Havells/ ABB

Supply only in replacement of power contactor, 300 Amp, 3 pole including standard coil voltage of 415 volts, 50 Hz and auxiliary contact of 02 Nos, AC-3 rating complete all as specified. Make - L&T /Siemens/ Havells/ ABB

Supply only in replacement of power contactor, 400 Amp, 3 pole including standard coil voltage of 415 volts, 50 Hz and auxiliary contact of 02 Nos, AC-3 rating complete all as specified. Make - L&T /Siemens/ Havells/ ABB

Supply only in replacement of automatic/ Manual with inbulit Timer relay transfer switch 100 Amps 4 pole (with enclosure ) with connections of Auto/ Manual transfer switch including testing all as directed.

Supply only in replacement of automatic/ Manual with inbulit Timer relay transfer switch 200 Amps 4 pole (with enclosure ) with connections of Auto/ Manual transfer switch including testing all as directed.

Supply only in replacement of automatic/ Manual with inbulit Timer relay transfer switch 400 Amps 4 pole (with enclosure ) with connections of Auto/ Manual transfer switch including testing all as directed.

Supply only in replacement of under or over voltage relay suitable for 03 phase AC supply, 415 volts all as specified and directed. [Make: L&T/ ABB/ AE/ Kappa/ Schneider]

Supply only in replacement of electronic timer suitable for 12/24 volts DC supply for 0-30 seconds compatible to the existing DG set all as specified and as directed. [Make: Havells/ L&T/ABB / Schneider/ Siemens]

Supply only in replacement of electronic timer suitable for 12/24 volts DC supply for 0-180 seconds compatible to the existing DG set all as specified and as directed. [Make: Havells/ L&T/ABB / Schneider/ Siemens]

Supply only in replacement of engine starting relay with sequence timer and master timer suitable for 24/12 volts DC supply as per OEM recommendations of the manufacturer of DG sets all as specified and directed.

Supply only in replacement of Thermostate of water suitable for DG set of capacity 100 KVA to 320 KVA all as specified and directed.

Supply only in replacement of battery charging indicator lamp all as specified and directed.

Supply only in replacement of LED Phase Indicating light, shrouded type, 22 mm dia with cluster LED all as specified and directed. Make: L&T/ SIEMENS/ C&S

Supply only in replacement of maintenance free Battery 12 Volts, 180 AH (as per sample) all as specified and directed.

Supply only in replacement of maintenance free Battery 12 Volts, 150 AH (as per sample) all as specified and directed.

Supply only in replacement of maintenance free Battery 12 Volts, 88 AH (as per sample) all as specified and directed.

Supply only in replacement of Solenoid switch assembly for 20 KVA to 125 KVA set and testing complete for proper functioning all as specified.

Taking up of DG set using Jack and S&F for Anti vibration pad suitable for 63 to 320 KVA DG set including dismantiling of existing unserviceable pad all as specified.

Dismantling/ stripping diesel engine of DG Det of 20 KVA to 63 KVA rating capacity after separating alternator from common base frame, setting aside for repair/ replacement of all components/ accessories including preparation of list of spares which ascertained to carry out repair/ replacement of detailed inspection all as specified and directed. Note: Spares shall be measured & paid separately under relevent items of Sch 'A' as Supply only.

Supply only in replacement of piston standard size of existing DG Set 20 KVA to 63 KVA all as specified.

All as per item No. 34.00 above but Piston Ring as in existing DG set.

All as per item No. 34.00 above but Piston Pin as in existing DG set.

All as per item No. 34.00 above but Cylinder liner (Sleeve) as in existing DG set.

All as per item No. 34.00 above but Exhaust valve as in existing DG set.

All as per item No. 34.00 above but Inlet valve as in existing DG set.

All as per item No. 34.00 above but packing kit as in existing DG set.

All as per item No. 34.00 above but Oil seal as in existing DG set.

All as per item No. 34.00 above but C.R bearing as in existing DG set.

All as per item No. 34.00 above but Kit "O" Ring as in existing DG set.

All as per item No. 34.00 above but fuel flexible pipe as in existing DG set.

All as per item No. 34.00 above but Oil Filter with gasket Cat part as in existing DG set.

All as per item No. 34.00 above but Diesel filter with gasket Cat part as in existing DG set.

All as per item No. 34.00 above but connecting Rod bush as in existing DG set.

All as per item No. 34.00 above but thrust washer as in existing DG set.

All as per item No. 34.00 above but valve guide inlet and outlet seat as in existing DG set.

All as per item No. 34.00 above but cylinder head gasket as in existing DG set.

All as per item No. 34.00 above but fuel injection pipes as in existing DG set.

All as per item No. 34.00 above but Air filter as in existing DG set.

All as per item No. 34.00 above but primary element as in existing DG set.

All as per item No. 34.00 above but Stop solenoid as in existing DG set.

All as per item No. 34.00 above but water pump as in existing DG set.

Overhauling and caliberation of FIP (fuel injection pump) assembly of DG Set 30 KVA to 63 KVA Make: Kirloskar/Cumins for repair/ replacement of all components/ accessories including preparation of list of spares which ascertained to carry out repair/ replacement of detailed inspection complete all as specified and directed. Note :- Spares shall be measured & paid seperately under relevent items of Sch 'A'.

Supply only in replacement of Elements of FIP of DG Set 30 KVA to 63 KVA. Make- Kirloska/ Cummins all as specified and directed.

All as per item No. 57.00 above but Nozzle.

All as per item No. 57.00 above but Plunger.

All as per item No. 57.00 above but Delivery valve.

All as per item No. 57.00 above but Benjo Bolt.

All as per item No. 57.00 above but Bearing.

All as per item No. 57.00 above but Tappet roller bush pin.

All as per item No. 57.00 above but Control Rod.

All as per item No. 57.00 above but Fly weight assembly.

All as per item No. 57.00 above but Governer spring.

All as per item No. 57.00 above but Seat washer.

All as per item No. 57.00 above but Packing/ Gasket.

Shifting of DG set 125 KVA from one location to another location in tech area (approx 5 Km to 10 Km) after disconnect all electric connection and earthing and shifting with the help of crane and then re-fixing on plinth/ foundation including making of foundation in cement concrete 1:2:4 type B-1 of size and thickness suitable for DG set and as per OEM recommendation including fixing of new connections and earthing strip, testing etc complete all as specified and directed by Engr-in-Charge. Note :- For any damage contractor will be fully responsible.

Shifting of DG set 250 KVA from one location to another location in tech area (approx 3 Km to 4 Km) after disconnect all electric connection and earthing and shifting with the help of crane and then re-fixing on plinth/ foundation including making of foundation in cement concrete 1:2:4 type B-1 of size and thickness suitable for DG set and as per OEM recommendation including fixing of new connections and earthing strip, testing etc complete all as specified and directed by Engr-in-Charge. Note :- For any damage contractor will be fully responsible.

Shifting of DG set 50 KVA from one location to another location tech area to Domestic area (approx 3 to 4 Km) after disconnect all electric connection and earthing and shifting with the help of crane and then re-fixing on plinth/ foundation including making of foundation in cement concrete 1:2:4 type B-1 of size and thickness suitable for DG set and as per OEM recommendation including fixing of new connections and earthing strip, testing etc complete all as specified and directed by Engr-in-Charge. Note :- For any damage contractor will be fully responsible.

Shifting of DG set 200 KVA from inside the building to outside the building from one location to another location in Tech area within premises after disconnect all electric connection and earthing and shifting with the help of crane and then re-fixing on plinth/ foundation including making of foundation in cement concrete 1:2:4 type B-1 of size and thickness suitable for DG set and as per OEM recommendation including fixing of new connections and earthing strip, testing etc complete all as specified and directed by Engr-in-Charge. Note :- For any damage contractor will be fully responsible.

M&L for earthing with galvanised earth plate electrode 600 mm X 600 mm X 6 mm thick buried directly in ground vertically at a depth not less then 2.25 mtr below ground level with top edge of earth plate not less than 1.50 m below normal ground level surround from all sides by 15cm thick packed layer of charcoal dust and common salt filling in alternate layers and electrode connection by using galvanised iron strip 32 mm X 6 mm by means of nuts, bolts, check nuts & washers of galvanised iron and protected by light grade 40mm bore GI pipe upto test point or main control board and GI pipe light grade 20 mm bore for watering and including funnel, wire mesh, RCC pit cover and cement concrete chamber pit in 1:3:6 type C-1 (using 20 mm grade stone aggregate) including excavation and earth work in any type of soil, returning filling in soil and disposal of surplus soil to a distance not exceeding 50 mtrs all as specified and shown on electrical plate No. 5 of MES schedule 2009 (Part–I) (Specifications) all as specified and directed. Note :- Galvanised Earth plate electrode of 600 mm x 600 mm x 6 mm should be covered/ surrounded by 15 cm layers by charcoal and salt.

M&L for earthing continuity conductor or main earthing lead fixed to wall on batten or reccess or chases or burries in ground or drawn in conduit/ pipes or fixed to poles or any indicated situation for loop earthing made of GI strip size 32 mm x 6 mm inculding FRP insulators and nut bolt/ brazing all as specified.

S&F in replacement of battery copper lead suitable for DG set battery capcity 88 AH to 180 AH all as specified and directed.

S&F in repalcement of flexible copper cable 1.5 Sqmm 4 core all as specified.

S&F in replacement of battery terminal heavy duty made out of brass all as specified.

M&L for servicing and caliberation of FIP (Fuel injection pump) & nozzles including replacement of minor parts like nuts, bolts, washers etc for DG Set upto 50 KVA all as specified.

All as per item No. 78.00 above but for DG Set 63 to 100 KVA.

All as per item No. 78.00 above but for DG Set 125 to 320 KVA.