Comprehensive maintenance of standby DG Sets AMF panel APFC panel and other allied accessories at 6 Wing AF Kanchrapara Jaffarpore LOS Dum Dum and Barasat under GE AF Barrackpore

Amount

Carryout periodical routine maintenance consisting of Checking, Inspection, Maintenance, and servicing complete including replacement of unserviceable parts of the DG set comprising of (Engine/Alternator/Control Panel/AMF panel) .Attending breakdown and testing of DG Set complete, i.e, engine, Alternator, etc for efficient functioning including provision of all consumables items like cotton , waste cloth , kerosine oil etc. Maintenance will be carried out all as specefied for various capacity of DG sets here in after complete all as specefied and directed by Engr-In-Charge. Note: (i) Spare parts shall be measured and paid separately under respective items as shown below. (II) Labour charges for dismantling / Taking down and replacement /refixing of new spare parts as when required as deemed to be included in unit rate quoted. (a) 320 KVA DG , (Location- 6 Wing) MAKE : KIRLOSKAR (Sl No.- DV8.1201/1200118

(b) All as per item No 1 but for 200 KVA DG, (Location- 6 Wing) MAKE : KIRLOSKAR (Sl No.- F6.3622/1200162

(c) All as per item No 1 but for 160 KVA DG set, (Location- Jafferpore AF Camp) MAKE : Kirloskar (Engine Sr No. - 6K1080TAG2

(d) All as per item No 1 but for 125 KVA DG set, (Location- 6 Wing) , MAKE : Kirloskar (Engine Sr No. - 4H-7906/1820188

(e) All as per item No 1 but for 75 KVA DG set, (Location- Los Dum Dum ) MAKE : Kirloskar (Engine Type 4R1040TA SR-I, Engine Sr No. - 4H.3523/0920255 & 4H.3523/0920259

(f) All as per item No 1 but for 63 KVA DG, (Location- 6 Wing & Jafferpore AF camp ), MAKE : Kirloskar (Engine Type 4R1040TA SR-I, Engine Sr No 4H.3501/0800953), Engine Sr No.- 4H.3445/1420190, Sr No.- 4R810TAG1

(g) All as per item No 1 but for 45 KVA DG, (Location- 6 Wing) , MAKE : Kirloskar , Engine Type HA494T, Engine Sr No 04.2445/1220277 and Engine Sr No 3H 8503/1620318

(h) All as per item No 1 but for 20 KVA DG set, (Location- Jafferpore & Kancharapara AF Camp) , MAKE : Kirloskar (Engine Sr No. - 2H.8303/1520219, Engine Sr No.- 2H8303/1521319

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 320 KVA (a) Fuel Filter Cartridge

(b) All as per item No 10 but Lubrication Oil Filter

(c) All as per item No 10 but Lubrication Oil Filter with Kirloskar Logo Reversal

(d) All as per item No 10 but Air Cleaner Primery Filter Element (Donaldson)

(e) All as per item No 10 but Air Cleaner Saftey Filter Element (Donaldson)

(f) All as per item No 10 but Belt V Section

(g) All as per item No 10 but V Warapped Belt, SPB AR 1170 (Set of 3 Nos)

(h) All as per item No 10 but V Warapped Belt SPB AR 1230 (Set of 3 Nos)

(j) All as per item No 10 but K Sealent (80 ML)

(k) All as per item No 10 but Joint for rocker cover (Metallic Gasket)

(l) All as per item No 10 but FUEL FILTER & WATER SEPERATOR-PARKER RACOR

(m) All as per item No 10 but AIR PIPE (DV8) FROM TURBO COMPRESSOR OUT TO CAC

(o) All as per item No 10 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete all as specified and directed.

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 160 to 200 KVA (a) Spin on filter for lubrication oil

(b) All as per item No 23 but Poly V Belt (4PK-1570)

(c) All as per item No 23 but Poly V Belt (8PK:983)

(d) All as per item No 23 but 16" Air Cleaner primary element

(e) All as per item No 23 but Air Cleaner Secondary Element

(f) All as per item No 23 but FUEL FILTER,1.1 LIT,TWIN BOWL

(g) All as per item No 23 but 1.1 LITER FUEL FILTER KIT

(h) All as per item No 23 but SET OF COPPER WASHERS FOR 6SL1500TA

(j) All as per item No 23 but FUEL PIPE(FEED PUMP TO FUEL FILTER)

(k) All as per item No 23 but BRACKET FOR FUEL FILTER-

(l) All as per item No 23 but Fuel filter & water seperator-Parker Racor

(m) All as per item No 23 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete all as specified and directed.

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 125 KVA (a)Spin on Fuel Filter

(b) All as per item No 35 but Primary element,

(c) All as per item No 35 but Secondary element,

(d) All as per item No 35 but O Ring - L.O.PUMP

(e) All as per item No 35 but Spin on fuel filter (Twin bowl, 0.6 Ltr),

(f) All as per item No 35 but V Belt (XPA 1345)RAW EDGED COGGED--(FENNER/HILTON)

(g) All as per item No 35 but Poly V Belt

(h) All as per item No 35 but Element Assembly, PRIMARY

(j) All as per item No 35 but Element Assembly, SAFETY

(k) All as per item No 35 but Dismentling the nozzel and complete servicing, re-assemble and testing the same.

(l) All as per item No 35 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete all as specified and directed.

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 45 to 75 KVA . (a) Gasket for cylinder head, 1.10mm thick,

(b) All as per item No 46 but Lubricating oil supply hose (FIP) M10 Banjo Ends x 235 L,

(c) All as per item No 46 but SPECIAL BANJO BOLT(L.O.SUPPLY TO PUMP),

(d) All as per item No 46 but Copper washer

(e) All as per item No 46 but THERMOSTAT ELEMENT(74 DEG) - WTIL NO.DEV358,

(f) All as per item No 46 but FUEL PIPE - FUEL FILTER TO FUEL PUMP (HA4 BS III),

(g) All as per item No 46 but Fuel pipe feed pump to filter,

(h) All as per item No 46 but Spin on fuel filter (Twin bowl, 0.6 Ltr),

(j) All as per item No 46 but Primary element,

(k) All as per item No 46 but Secondary element,

(l) All as per item No 46 but Banjo bolt

(m) All as per item No 46 but Spin on filter for Lubricating oil,

(n) All as per item No 46 but Leak off pipe Assebly for 4R1040TA CPCB Engine,

(o) All as per item No 46 but V Belt (XPA 1345)RAW EDGED COGGED--(FENNER/HILTON),

(p) All as per item No 46 but WATER PUMP AND FAN PULLEY(POLY V BELT)-120 PCD,

(q) All as per item No 46 but RUBBER HOSE FOR MAIN AIR PIPE 100 X 100 X 180 LENGTH WITH 3 steel clamp

(r) All as per item No 46 but HOSE ( RADIATOR TO WATER PUMP PIPE (45X45X130L),

(s) All as per item No 46 but Worm drive hose clip (61mm),

(t) All as per item No 46 but HOSE (PIPE TO WATER PUMP) (45X45X80L),

(u) All as per item No 46 but Upper clamp for hose pipe,

(v) All as per item No 46 but Lower clamp for hose pipe,

(w) All as per item No 46 but Pipe radiator to pump inlet,

(x) All as per item No 46 but Hose from thermostat to radiator,

(y) All as per item No 46 but Joint for exhaust silencer,

(z) All as per item No 46 but FUEL FILLING HOSE FOR 63 KVA FOR SKID MOUNTED,

(aa) All as per item No 46 but CONNECTOR ASSEMBLY FOR CONTROL PANEL WITH KG934 UNIT

(ab) All as per item No 46 but GENERATOR CONTROL UNIT KG934 LEVEL

(ac) All as per item No 46 but ENGINE WIRING HARNESS S/F KG934 UNIT (PUMP SIDE CONTROL PANEL)

(ad) All as per item No 46 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete all as specified and directed.

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 15 to 20 KVA .(a) V Belt (AVX 101500) SPZ

(b) All as per item No 75 but 1.1 LTR DUEL FUEL FILTER W/O OVERFLOW VALVE

(c) All as per item No 75 but Spin on type Lubrication Oil Filter Cartridge type

(d) All as per item No 75 but Gasket for rocker cover high temparature application-

(e) All as per item No 75 but MAIN ELEMENT FOR AIR CLEANER

(f) All as per item No 75 but SAFETY ELEMENT FOR AIR CLEANER

(g) All as per item No 75 but Fuel pump mounted stop solenoide

(h) All as per item No 75 but Fuel pipe (7.5, 14 x 14B, 700 WB)-

(j) All as per item No 75 but Fuel pipe (7.5, 14 x 14B, 700 PB)-

(k) All as per item No 75 but Kit group assembly for conversion of horizontal stop-

(l) All as per item No 75 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete all as specified and directed.

Dismantling of radiator assembly from generating set and re-fixing the same after proper cleaning/repair of the same with caustic soda and brazing the tube if any leakage is found complete all as directed for following capacities of DG Set. (a) 320 KVA DG Set, (Make : Kirloskar)

(b) All as per item No 86 but for 200 KVA DG Set, (Make : Kirloskar)

(c) All as per item No 86 but for 160 KVA DG Set, (Make : Kirloskar)

(d) All as per item No 86 but for 125 KVA DG Set, (Make : Kirloskar)

(e) All as per item No 86 but for 75 KVA DG Set, (Make : Kirloskar)

(f) All as per item No 86 but for 63 KVA DG Set, (Make : Kirloskar)

(g) All as per item No 86 but for 45 KVA DG Set, (Make : Kirloskar)

Disconnecting the self starter (12V) from the engine body, dismantling the same, checking for identification of faulty spares and reassemblig the same after replacement/renewal of the following spares, if required, including refixing to its original position all as specified and directed

S&F fixing following spares for fixing in repair against the faulty one for the self starter(12V) . (a) Supply only clutch assembly (Make : LUCAS TVS)

(b) All as per item No 94 but Supply only Bendex pinion (Make : LUCAS TVS)

(c) All as per item No 94 but Supply only Solenoid switch (Make : LUCAS TVS)

(d) All as per item No 94 but Supply only Carbon Brush (Make : LUCAS TVS)

(e) All as per item No 94 but Supply only Armature Field Coil (Make : LUCAS TVS)

(f) All as per item No 94 but Supply only Bush (Make : LUCAS TVS)

(g) All as per item No 94 but Supply only Self armature coil (Make : LUCAS TVS)

Disconnecting the self starter (24V) from the engine body, dismantling the same, checking for identification of faulty spares and reassemblig the same after replacement/renewal of the following spares, if required, including refixing to its original position all as specified and directed . Note :- spares, required to be replaced, shall be measured and paid under respective items mentioned here in under.

S&F fixing following spares for fixing in repair against the faulty one for the self starter(24V). (a) Supply only clutch assembly (Make : LUCAS TVS)

(b) All as per item No 102 but Supply only Bendex pinion (Make : LUCAS TVS)

(c) All as per item No 102 but Supply only Solenoid switch (Make : LUCAS TVS)

(d) All as per item No 102 but Supply only Carbon Brush (Make : LUCAS TVS)

(e) All as per item No 102 but Supply only Armature Field Coil (Make : LUCAS TVS)

(f) All as per item No 102 but Supply only Bush (Make : LUCAS TVS)

(g) All as per item No 102 but Supply only Self armature coil (Make : LUCAS TVS)

Supply and fixing Automatic voltage regulator 12 Volt of the following DG capacity including taking down old unserviceable one, complete all as specified & directed. (Make :- Kirloskar / MRI / Crompton Greaves) (a) 12 Volt, suitable for 15 KVA DG Set,

(b) All as per item No 109 but 12 Volt, suitable for 20 KVA DG Set,

(c) All as per item No 109 but 12 Volt, suitable for 45 KVA DG Set,

(d) All as per item No 109 but 12 Volt, suitable for 63 KVA DG Set,

(e) All as per item No 109 but 12 Volt, suitable for 75 KVA DG Set,

Supply and fixing Automatic voltage regulator, 24 Volt, suitable for 320 KVA DG Set, including taking down old unserviceable one, complete all as specified & directed. (Make :- Kirloskar / MRI / Crompton Greaves)

Supply and fixing Automatic voltage regulator, 24 Volt, suitable for 200 KVA DG Set, including taking down old unserviceable one, complete all as specified & directed. (Make :- Kirloskar / MRI / Crompton Greaves)

S&F power contactor assembly 25 Amp, 3 pole 415 volt suitable for 15 KVA DG Set. Make : ABB/Schinder/Havells/L&T/C&S

Supply only Power contactor of various capacity Including taking out old unserviceable one , complete all as given below (a) 400 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No : CS94144; Type : MNX400) or equivalent make in BCH ELECTRIC/SIEMENS/ABB

(b) All as per item No 117 but 225 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No : CS94140; Type : MNX225) or equivalent make in BCH ELECTRIC/SIEMENS/ABB.

(c) All as per item No 117 but 160 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No.: CS97020; Type : MCX32) or equivalent make in BCH ELECTRIC/SIEMENS/ABB.

(d) All as per item No 117 but 140 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No :CS94138; Type : MNX 140) or equivalent model in BCH ELECTRIC/SIEMENS/ABB.

(e) All as per item No 117 but 110 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No : CS94137; Type : MNX110) or equivalent make in BCH ELECTRIC/SIEMENS/ABB.

(f) All as per item No 117 but 80 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No : CS97077; Type : MNX80) or equivalent make in BCH ELECTRIC/SIEMENS/ABB.

(g) All as per item No 117 but 70 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz. (Make : L&T (Cat No.: CS97076; Type : MNX70) or equivalent make in BCH ELECTRIC/SIEMENS/ABB.

Supply only Din fuse bases (fixed type) of various rating including taking down old unserviceable one complete all as given below (a) 630 Amps, voltage 415 Volt, CD-2 fuse type . (Make : Cat No.- IHIC03O630 of Havells or equivalent make of L&T/ Legrand)

(b) All as per item No 124 but 400 Amps, voltage 415 Volt, CD-2 fuse type (Make : Cat No.- IHIC02O400 of Havells or equivalent make of L&T/ Legrand)

(c) All as per item No 124 but 250 Amps, voltage 415 Volt, CD-00 fuse type (Make : Cat No.- IHIC01O250 of Havells or equivalent make of L&T/ Legrand)

(d) All as per item No 124 but 160 Amps, voltage 415 Volt, CD-00 fuse type (Make : Cat No.- IHUC00O160 of Havells or equivalent make of L&T/ Legrand)

(e) All as per item No 124 but 125 Amps, voltage 415 Volt, CD-00 fuse type (Make : Cat No.- IHUC00O125 of Havells or equivalent make of L&T/ Legrand)

Supply only HBC fuse link of various rating including taking out old unserviceable one all are given below (a) 125 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type, (Make : Cat No.- IHHCD01125 of Havells or equivalent model of Indo Asian/ L&T)

(b) All as per item No 129 but 160 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type, (Make : Cat No.- IHHCD01160 of Havells or equivalent model of Indo Asian/ L&T)

(c) All as per item No 129 but 200 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type, (Make : Cat No.- IHHCD01200 of Havells or equivalent model of Indo Asian/ L&T)

(d) All as per item No 129 but 315 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type, (Make : Cat No.- IHHCD01315 of Havells or equivalent model of Indo Asian/ L&T)

(e) All as per item No 129 but 400 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type, (Make : Cat No.- IHHCD01400 of Havells or equivalent model of Indo Asian/ L&T)

(f) All as per item No 129 but 630 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type, (Make : Cat No.- IHHCD01630 of Havells or equivalent model of Indo Asian/ L&T)

Supply only current transformer tap wound, ring type rated burden 5 VA, for ammeter, of ratio 250/5, complete all as specefied and as directed. (Make : Kappa/AE/L&T/Rishabh)

Supply only indicator lamp LED type, 220 volt AC (RED/YELLOW/BLUE) for each Phase, including taking down old unserviceable one, complete all as specefied and as directed. (Make: L&T/RR MICRO/SIEMENS)

Supply only lead acid batteries including acesories like terminal clamps, copper cable of required size and length, petroleum jelly and baterry initial charging of the following , Make Exide/Amar Raja/Amron. (a) 12 Volts, 100 AH, 25 plates , Make Exide/Amar Raja/Amron.

(b) All as per item No 140 but of 12 Volts, 180 AH, 25 plates , Make Exide/Amar Raja/Amron.

Supply only Battery charger 10 A, 12 Volt DC. Make : BCH/AMAR RAJA.

Supply only Battery charger 10 A, 24 Volt DC. Make : BCH/AMAR RAJA.

Supply only in replacement MCCB, 4 pole, 25 Amps, 415 Volts, breaking capacity 16 KA, adjustable thermal and adjustable magnetic setting fixed-in-repairs, including taking out old unserviceable MCCB of any description complete all as specified and as directed. (Make : INDOASIAN/Havells/L&T/HPL/Legrand)

Supply only in replacement MCB SP, 240 Volts, of 6 to 32 amps current rating, 10 KA breaking capacity Ç'series complete including taking down old UNSV all as directed by Engr-in-charge.(Make- Legrand Cat No- 408587 to 408595or equilavent of ABB/siemens)

Supply only DC Relay Board of AMF panel of varoius capacity of DG set complete including taking down old UNSV all as directed by Engr-in-charge

Supply and filling of Engine oil 15W40 to topup/ refilling of all DG set of various capacity, model & location as mentioned here-in-before as per the standard practice (Make: SERVO / Castrol / HP / Valvoline).

Supply and filling of Coolant suitable for DG set Make : CASTROL / SERVO

Supply and pouring distilled water for battary and radiator as directed.

Supply only BATTERY CABLE ASSEMBLY (FOR -VE & +VE) for connection of Battery to Self with copper Lugs, copper cable and copper connector of baterry as per existing size for both terminal, complete all as specified and directed.

Supply only of glass wool insulation (50mm thick), duly wrapped over the exhaust pipe (80 - 100 mm dia) of generating set including cladding over the insulation with aluminium foil tape complete all as directed. Note :- Length of exhaust pipe shall be taken into account for measurement.

Supplying and laying PVC insulated, armoured,heavy duty electric control cable with copper conductor, 1100 volts grade, cross sectional area 2.50 sqmm 8 core including taking down U/S cable, complete all as specified and directed. Make Havells/Plaza

Supply only DIGITAL LINE VOLTAGE MONITOR 3P, MODEL PR-07, MAKE- PROTON, including taking down old unserviceable one, complete all as specified & directed.

S&F in repair changer over switch (SS Enclosure) complete with of capacity 200 Amp, 415 Volt, 4 pole, 50 HZ . Make : Havells Cat No IHCNFE0200 or equivalent of Legrand/L&T/ABB

S&F in repair changer over switch (SS Enclosure) complete with of capacity 125 Amp, 415 Volt, 4 pole, 50 HZ . Make : Havells Cat No IHCNFE0125 or equivalent of Legrand/L&T/ABB

M&L for Earthing complete with copper earth plate electrode of size 600x600x3.15 mm thick buried directly in ground with earth pit not less than 2.25 meter deep below ground level with top edge of plate not less than 1.5 meter below normal ground level connected to 20×3mm copper strip as earth lead by means of nuts, bolts, check nuts, washers of galvanised iron as steel, protected by galvanized iron pipe 40mm bore (Medium grade) all as directed including cement concrete (1:3:6) type C-1 earth pit with precast RCC (1:1.5:3) type A-1 cover slab of size 42 x 42 x10cm thick reinforced with 8mm dia TMT bars @ 15 cm c/c both ways with 10mm dia mild steel round bar of 30 cm long, bent to shape as lifting handle, funnel, wire mesh, 20 mm bore galvanized iron pipe (medium grade) for watering, earth testing point, charcoal or coke and salt in alternate layers with necessary earth work in soft/loose soil complete all as shown in electrical plate No 3 of SSR Part I including testing on completion all complete as specified and directed.( GI wire upto 7.5m including testing consider in this item).

M&L for Earthing complete with GI earth plate electrode of size 600x600x6 mm thick buried directly in ground with earth pit not less than 2.25 meter deep below ground level with top edge of plate not less than 1.5 meter below normal ground level connected to GI earth strip of size 32 x 6 mm earth lead by means of nuts, bolts, check nuts, washers of galvanized iron as steel, protected by galvanized iron pipe 40mm bore (Medium grade) all as directed including cement concrete (1:3:6) type C-1 earth pit with precast RCC (1:1.5:3) type A-1 cover slab of size 45 x 45 x 5cm thick reinforced with 8mm dia TMT bars @ 15 cm c/c both ways with 10mm dia mild steel round bar of 30 cm long, bent to shape as lifting handle, funnel, wire mesh, 20 mm bore galvanized iron pipe (medium grade) for watering, charcoal or coke and salt in alternate layers with necessary earth work in soft/loose soil complete all as shown in electrical plate No 3 of SSR Part I including testing on completion all complete as specified and directed after taking down old earthing.( GI strip upto 7.5m including testing is deemed included in the item).

S&F GI pipe , Light grade 50 mm bore all fittings for protection of cables to cross under road, hard standing, pavement etc and make good disturbed surface complete all as specified and directed.

KAZI ENTERPRISE

Das and Brothers

BOSE ENTERPRISE INDEX NO.E 106 2010 BKP

BISWAS CONSTRUCTION

VIVEKANANDA TRADERS

SITARAM CONSTRUCTION