CERTAIN REPAIR TO EOT HOT CRANES, REPLACEMENT OF UNSERVICEABLE DIFFERENT PARTS AND OTHER CONNECTED WORKS AT 3 BRD AF STN UNDER GE (AF) MC CHNADIGARH

Amount

Material and labour for attending complaints and rectification of fault any type of EOT cranes of cap 0.5 Ton to 5 Ton any nature (Electrical/mechanical) and servicing /checking of cross travel, long travel, hoisting motion, micro speed, all motion motors, control panel, pendent control box,checking of VVVF DRIVE overheating / flashing / connections of VVVF DRIVES /other drives & Calibration of VVVF Drives to smooth functioning, MCBs, Contactors, steel wire rope, control cable, push button, pvc cable, hand chain, DSL system, Hydraulic thrust break, checking of gear coupling ,checking and greasing of plumber block ,checking of gear oil level and condition, break oil,greasing of rope, checking of bearing of hooks and greasing the same, adjustment of rotary limit switch, breaking adjustment ,checking of assemby vibration and tightning of ,loose nut, bolts etc at any location and locating the fault and rectification of the fault and replacing the burnt out items as per site requirement including making connection and testing after completion of job for smmoth and trouble free functioning of crane, complete all as specified and directed.

Material and labour for attending complaints of HOT cranes of cap 0.5 Ton to 5 Ton any nature (mechanical) and servicing /checking of cross travel, long travel, hoisting motion, steel wire rope, hand chain, checking of gear coupling ,checking and greasing of plumber block ,checking of gear oil level and condition, break oil,greasing of rope, checking of bearing of hooks and greasing the same, breaking adjustment ,checking of assemby vibration and tightning of ,loose nut bolts etc at any location and locating the fault and rectification of the fault , completion of job for smmoth and trouble free functioning of crane, complete all as specified and directed Notes FOR ITEM 1 AND 2:(I) Complaint to be attended by a trained and experienced crane mechanic. Cost of minor spares is deemed to be included in the quoted rates. (II) A record to be maintained with Date and time for attending complaint and to be got signed by user concerned. (iii) Contractor will depute a qualified and experienced crane machanic and one helper on regular basis during the currency of contract to record and attend the complaints within same working day . Non attending of the complaint on the same day due to any reason a sum of Rs 1000/-for each complaint will be recovered from the contractor's next RAR payment.

Material and labour for repair of VVVF DRIVE ,checking VVVF DRIVE overheating / flashing / connections of VVVF DRIVES /other drives & Calibration of VVVF Drives incl supply and replacement of unserviceable HARDWARE /SOFTWARE for smooth functioning and maximum efficiency /other drives for smooth functioning of the same ,checking of power control cables ,cable carries ,cable trolley maximum free for movements of moving parts /Apran of EOT cranes ,checking of function ability of motion push buttons & lock key operated switch ON & OFF indication lamps etc, complete all as specified and directed. Note ( i) VVVF drive calibration and repair/replacement of hardware/software shall be got done by authorised service engineer/ original equipment manufacturer .

M & L for Servicing, checking, adjusting, etc for electrically operated overhead traveling crane (EOT) single / double girder type, electric motor for long travel, cross travel, hoist, creeping micro speed etc and electrically control panels consisting of main switches step down transformer, contactors, HRC fuses and mechanically wire rope with drum break unit, gear boxes, oil levels, motor bed, end carriage including lathe works etc, electrical control cables, motor terminals, main switches etc complete for smooth operation for 5 ton capacity of cranes, complete all as specified and directed. Note - Spare parts will be measured repective BOQ items.

All as per item No 4 here-in-before but 2.5 to 3 Ton capacity

All as per item No 4 here-in-before but 1.5 to 2 Ton capacity

All as per item No 4 here-in-before but up to 1.25 ton capacity

M/L for Servicing, checking, adjusting for hand operated overhead traveling crane (HOT) single / double girder type, for long travel, cross travel, hoist, consisting of mechanically wire rope with drum break unit, gear boxes, oil levels, , end carriage including lathe works etc, complete for smooth operation for 5 ton capacity of cranes, complete all as specified and directed. Note - Spare parts will be measured repective BOQ items.

All as per item No 8 here-in-before but 2.5 to 3 Ton capacity

All as per item No 8 here-in-before but 1.5 to 2 Ton capacity

All as per item No 8 here-in-before but up to 1.25 ton capacity

M/L for load testing for electrically operated overhead traveling crane (EOT) single / double girder type, electric motor for long travel, cross travel, hoist, creeping micro speed etc and mechanically wire rope with drum break unit, gear boxes complete for smooth operation for 5 ton capacity of cranes, complete all as specified and directed. Note - Load Testing - The load testing including providing required loads duly varifying the loads up to 125% of the rated capacity and transporting to the location and submitting the test certificate in triplicate duly signed by factory inspector of crane as per format given in Appx 'A'.

All as per item No 12 here-in-before but 2.5 to 3 Ton capacity

All as per item No 12 here-in-before but 1.5 to 2 Ton capacity

All as per item No 12 here-in-before but up to 1.25 ton capacity

M/L load testing for hand operated overhead traveling crane (HOT) single / double girder type, for long travel, cross travel, hoist, consisting of mechanically wire rope with drum break unit, gear boxes for smooth operation for 5 ton capacity of cranes, complete all as specified and directed. Note - Load Testing - The load testing including providing required loads duly varifying the loads up to 125% of the rated capacity and transporting to the location and submitting the test certificate in triplicate duly signed by factory inspector of crane as per format given in appx ,A,.

All as per item No 16 here-in-before but 2.5 to 3 Ton capacity

All as per item No 16 here-in-before but 1.5 to 2 Ton capacity

All as per item No 16 here-in-before but up to 1.25 ton capacity

Supply and fixing in replacement of power contactor AC 3,12 Amps /5.5 kw (INO) 415 volts for the EOT crane/hoist of capacities 0.5 Ton to 3 Ton as per description given below including dismantling the old unserviceable spare parts complete all as specified and directed. Make : L&T/Seimens/C&S/BCH

All as per item No 20 here-in-before but power contactor AC 3,16 Amps /7.5 kw (1NO+1NC) 415 volts complete.

All as per item No 20 here-in-before but power contactor AC 3,25 Amps /11 kw (1NO+1NC) 415 volts complete.

Supply and fix in replacement disc brake unit with drum of 100mm dia size. Make : BCH/Pethe/Magtech

Supply and top up in replacement gear oil (for LT, CT, hoist and creep gear box) of 20w, 90 grade. Make : Servo/Castrol/Shell

Supply and top up break oil/fluid to hydraulic throttle break ,for toping up/replacing complete all as specified and directed. Make : Servo/Castrol/Shell

Supply and fix in repalcement limit switch for long traverse heavy duty of EOT cranes Make: CMK/Crane control or equivalent approved by GE

Supply and fix in replacement limit switch roller lover type of cross traverse for EOT cranes/Hoist. Make - CMK/Crane control or equivalent approved by GE

Supply, fixing, testing & commissioning steel wire rope multi stranded 6/19 centre fibre core, 6 mm dia including taking down existing rope, complete all as specified and directed.. Make:- Usha Martin/Mahadev or equivalent approved by GE

All as per item No 28 here-in-before but 8 mm dia.

All as per item No 28 here-in-before but 12 mm dia.

Taking out unserviceable PVC cable carrier and Supply and fixing PVC cable carrier suitable for carrying cable having wheel for sliding on rail, complete all as specified and directed.

Supply and fixing in repair, break liner of LT/CT hoist brake drum of 100 mm/150mm dia and 8-10 mm thickness, suitable for up to 5 ton crane complete and including taking out existing unserviceable from existing position, complete all as specified and directed..

Supply and fixing in repair, MCB TPN ,40 Amp rating 'C' Series ,suitable for 415 volt 50 Hz ,AC supply, complete all as specified and directed. MAKE-LEGRAND/ABB/L&T

All as per item No.33 here-in-before but MCB TPN, 63 Amp.

All as per item No.33 here-in-before but MCB SP, 16 Amp.

Supply, fixing and laying in any position PVC insulated PVC round Sheathed multi core industrial flexible cable conforming to IS 694:1990 copper conductor for voltage grade up to 1100 Volts grade and taking down of unserviceable cable from existing position complete of size 2.5 sqmm 4 core, complete all as specified and directed. Make:- Havells/polycab/FINOLEX/KEI

All as per item No 36 here-in-before but 2.5 sqmm 6 core.

All as per item No 36 here-in-before but 1.5 sqmm 12 core

Supply and fix in repair, MCCB ,TP, 63 Amp rating ,25 KA complete with sheet metal enclosure (TP) made out of MS Sheet suitable for 415 volt 50 Hz ,AC supply, complete all as specified and directed. MAKE -L&T/Havells/C&S/ Legrand

Supply and fix in replacement of transformer 200 volt/100 volt for 1.5 Ton to 3 Ton crane, complete all as specified and directed.

All as per item No.40 here-in-before but transformer 200 volt/500 volt for 5 Ton

Material and labour for dismantling motor up to 1 HP, 3 phase, 415 Volts AC, transport to work shop, opening up, remove the burn out winding, rewinding with same gauge, copper conductor insulating, varnishing, greasing, reassembling parts, transporting back to site, refixing in position, reconnecting, testing and commissioning, complete all as specified and directed.

All as per item No. 42 here-in-before but 1.5 HP to 3 HP

All as per item No. 42 here-in-before but 5 HP

Supply & fix in repair Electro magnetic clutch DC working, complete set (coil body & armature plate) suitable for EOT cranes/hoist for micro speed of hoist, complete all as specified and directed. Make : Pethe Engineering Pvt Ltd/BCH or equivalent approved by GE

M&L for preparing of surface of EOT/HOT crane installed at MLH & ARS I hanger at height of 10 meter and 60 Mtr Span using hydra cranne/Jhulla to reach height complete including end carriage double/single bridge gantry motors, gear boxes, bottom block, platform structure scarping, cleaning, using wire brush, preparation on steel surfaces thoroughly by sand the surface with Emery Paper 180 so as to remove loose rusts and painting complete with Two coats of synthetic enamel paint after applying one coat of yellow zinc primer 3 to 5 Ton capacity, complete all as specified and directed. Make of Synthetic enamel Paint :Nerolac PU Enamel 10 in 1/ Asian apcolite advanced PU Enamel/Berger Luxol PU Enamel , Make of primer -Berger Luxol QD 1K Epoxy Primer/Asian trucare yellow metal PU primer /Nerolac Yellow zinc primer

All as per item No.46 here-in-before but 1.5 to 2 ton capacity

All as per item No.46 here-in-before but 0.5 to 1.25 ton capacity

Supply & fix in repairs pendent control box enclosure of suitable size for EOT crane and hoist pendent control housing of push button, complete all as specified and directed. Make : L&T/C&S/BCH Note : Push button will be measured and paid separately.

Supply & fix in repairs push button with control element (01 No + 1 NC), complete all as specified and directed. Make : L&T/C&S/BCH

Supply , programming, testing & commissioning of (VVVF) AC DRIVE 1 HP 3 Phase , 50 cycle 380/500 Volt, making electrical connections including taking down the existing unserviceable variable frequency drive from existing panel board ,after disconnecting all electric connection carefully, complete all as specified and directed. MAKE- OMRON/ABB/Schneider

All as per item No.51 here-in-before but 2 HP.

All as per item No.51 here-in-before but 3 HP.

All as per item No.51 here-in-before but 5 HP to 7.5HP.

Supply & fixing and making arrangement of providing of rope guide 0.5 ton to 3.0 ton EOT crane with the help of welding works and any addition/alteration in cranes for fixing of rope guide with help of electric work at site, complete all as specified and directed.

Supply & fixing of current collector made out of gun metal/brass for 0.5 to 3 ton EOT cranes including taking down the existing one, complete all as specified and directed.

Supply and fixing control panel wiring of existing panel with PVC copper conductor cable in PVC as per existing size and testing for 0.5 ton to 1.5 ton EOT cranes and taking out unserviceable panel wiring, complete all as specified and directed.

All as per item No 57 here-in-before but of capacity 2.0 to 3.0 ton.

S&F angle channel, MS rail, I Beam, clamps and back plates fabricated from structural steel sections conforming to Fe-290 (Gde E-165) including nuts, bolts, washers, welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of paint. Note :- Item is required for fabrication of ladder, stregthning of column brackets wherever required incl replacement of MS rails and ISMB etc.

Material and labour for taking out unserviceable ACSR conductor from existing crane and replace with new shrouded type TPN PVC insulated DSL system in complete long travel length of the crane having 100 AMPS ratings with suitable current collector and fixing and levelling iron brackets , complete all as specified and directed. Note:- Quoted rate shall be included with necessary welding works. Make-CMK /Crane control/Speedage or equivalent

Material and labour for preparing of surface of ISMB/SIDE GIRDERS of crane in hangers/buildings of different sizes at different locations and maximum height upto 10 mtr by using wire brush , sand paper etc and painting a coat of synthetic enamel paint (smoke grey colour), complete all as specified and directed.

Material and labour for radiography of crane hooks of capacity 0.5 ton to 5 ton by authorised agency at site, testing certificate to be given by the testing authority, complete all as specified and directed.

Material and labour in replacement of electromagnet of electro hydraulic thrust unit of 18 KG capacity, complete all as specified and directed. Make : MEGTECH /CMK/Pethe Eng

Material and labour in replacement Load chain of HOT crane of capacity 0.5 ton to 5 ton, complete all as specified and directed.

Taking down unserviceable cranes of capacity 1.5 Ton to 3.0 Ton of single monorail by using hydra crane long boom type, all taking down arrangement at height of approximate 10 metre in side the test bed at ETH and opening of crane, including checking of all parts repairing of gears and replacement of bearing ,cleaning and washing with kerosene oil and refixing and testing on full load for smooth functioning of crane, complete all as specified and directed. Note- Gear oil shall be measured & paid seperately.

Material & labour for dismantling of existing reduction gear box of crane 0.5 ton to 1.5 ton with device to hoist CT/LT motion traverse to carry out replacement of following unserviceable parts/carry out misc repair and refixing the gear box after checking alignment of brake drum & motor and motor gear box in existing position as below, complete all as specified and directed.:- (a) Replacement the worn out shaft seal & bearing (b)Replacement of internal cover gasket (c) Replacement of gear oil completely (d) Grinding and cleaning of teeth of gears of cranes complete . (e) Unserviceable gear coupling with nuts and bolts complete etc. Note : Gear oil will be measured and paid separately.

All as per item no 66 here-in-before but capacity 2 ton to 3 ton.

All as per item no 66 here-in-before but capacity 5 ton.

Material and labour for dismantling ,taking down at elevated height & servicing of squirrel cage motors of capacity 0.5HP to 1HP ,dismantling of break drums ,motor coupling etc ,replacement of unserviceable bearing, seal, bushes ,shafts assembling and aligning the same after repair work to hoist ,CT (Cross travels) and LT (Long travels) motion motors, complete all as specified and directed.

All as per item no 69 here-in-before but capacity of 2 HP to 5 HP.

Supply and fixing add on block off type (2 NO+2NC) type including taking out old unserviceable ADD ON BLOCK, complete all as specified and directed. Make :- L&T/Siemen/AE

Disconnecting and taking down of EOT cranes 0.5 Ton to 2 TON capacity from the existing position and over hauling completely after inspecting of various parts, complete all as specified and directed.

Taking out unserviceable metal body cable carrier and Supply and fixing metal body multiple cable carrier suitable for carrying multiple cable of size 4mm to 10mm dia having sliding wheel for sliding on rail, complete all as specified and directed.

S&F in repair dynamic break resistant (DBR) suitable for EOT crane of capacity 0.5 tonne to 05 tonne complete all as specified and directed.

S&F in replacement of lead acid battery of 12 volt 7 AH for lift , complete all as specified and directed.

S&F in replacement of cabin fan in place of existing complete all as specified and directed.

S&F in replacement of LED 12 watt concealed light complete all as specified and directed.

S&F in replacement of PVC flooring as per size of cabin complete all as specified and directed.

M&L Writing letters or figures ( block,roman,italic or indian),Machine history (i.e Name of equipment ,date of installation,amount,capacity etc) on cemented walls by thick synthetic enamel paint of 3 CM in height all as specified and directed

Material and labour for applying one coat of PU modified Alkyd based general purpose enamel paint ( Black colour) on cemented surface area in Sqm before writting letters or figures at various location at 3BRD all as specified and directed .Make-Nerolac PU Enamel 10 in 1/ Asian apcolite advanced PU Enamel/Berger Luxol PU Enamel

M&L for Comprehensive periodical systematic maintenance charges for 01 No passenger lift with three stoppage suitable for 13 passenger for 01 year including GST and cost of transportation of maintenance staff from company office to site etc Comprehensive annual maintenace (Suvidha) agreement cover the following ; (a) Diagonse the fault and rectify the detects detected in reasonable time. (b) Replacement/repair of the faulty spare parts of the Lift on identified components,lubrication of identified coponents,safety tests (c) To carry out planned maintenace at least once in a month. (d) Attend all breakdown call as and when required. (e) Upkeep the system recording required reading and maintenance of log book of work carried out. (f) Contractor will do AMC(Suvidha) of lift with the OEM on behalf of department on a specified format of AMC with in 01 week of receipt of work order. (g) Contractor will also be responsible to monitor the visit of OEM for preventive maintenance

Note:- Amount of credit of Rs.63845.00 for retrieved materials is mentioned in Schedule of Credit of tender documents in pdf form which will be deducted offline while acceptance of tender.

Continental Engineers and contractors (BID ID -3495810)