Mavelikkara Special Sub Jail - Providing Diesel Generator set and connected Electric works

Amount

SITC of DG Set

OD98884/2022-2023:SITC of 20 kVA Diesel Generator set complete with integral acoustic enclosure as per existing CPCB norms as per present norms and as per technical details given below 1. Engine a) Make of Engine - Cummins/ Kirlosker b) Type of Engine - Diesel Engine c) No. of Cylinders- As per Std. d) Method of Cooling – Liquid cooled with radiator. e) Aspiration -Turbo charged after cooled. f) Design - Suitable for generating set operating. g) Output- As per manufactures standards. 2. Standard accessories with Diesel Engine. a) Fly wheel to suit flexible coupling b) Close Coupling c) Air cleaner d) Radiator with fan provided with fan guard. e) Fuel Pump f) Electronic governor g) Fuel filter h) Exhaust silencer i) Exhaust Muffler j) Lubricating oil filter. k) Battery Charger/Generator 3. Engine Instrument Panel with the following items a) Starting switch with key or button. b) Lubricating oil pressure gauge. c) Water temperature gauge. d) RPM Indicator with hour meter. e) Battery charging Ammeter. 4. Safety Controls for Engine. a) Trip for low lubricating oil pressure. b) Trip for high water temperature. 5.Fuel pipe: Oil resistance flexible hoses of 20mm dia or nearest size MS pipe as per manufacturer's standard, 6 Brush less Alternator a) Make - Stamford/Kirlosker b) Type - Self exited and self-regulated, brush less c) Capacity – 20kVA/ 16 K W @ 0.8PF d) System of Voltage - 1 phase, 230 V, 2 wire system. e) Speed - 1500 rpm f) Voltage regulation band - +/-2.5% of rated voltage g) Frequency - 50 Hz h) Insulation - Class -F/H .The Alternator should confirm to IS 4722. Operation and service manual shall be provided. . 7.Fuel Tank Suitable size built in type integrated with the acoustic enclosure. Fuel connection shall be done as per standards.7. Battery. Suitable size built in type integrated battery with leads and terminals of appropriate AH capacity as per Manufactures requirement. 8. Separate external source 230V AC automatic Battery charger. 9. Push button switch for ON/OFF - 1 set. Metallic DNB - 1No Solid state phase indication lamp for supply ON/OFF with MCB protection , The standard Electric control panel integrated with acoustic enclosure comprising of the following. a) 80/100 A 25KA 3/2Pole MCCB , b) Digital Multi function meter with accuracy class 1 to read parameters such as KW, KVA, PF, voltage, Current Frequency etc: c) Digital type single function KWH meter with accuracy class 1, d) Provision for connecting ATS/AMF for auto manual operation, 10. filling 75% fuel (Diesel) including for conducting test run at site 10.Exhaust Piping Exhaust Piping shall be vent to the top of the nearest tallest building if required . If the pipe cannot be clamped/fixed to the building or any other structure of permanent nature necessary fabricated structures using channel section or angle iron sections of adequate mechanical strength, duly painted with 2 coats of Heat retardant aluminum paint shall be provided for the support of the exhaust pipe. (Additional piping will be measured excluding the standard length of pipe supplied by the manufacturer.) including conducting load testing at site/assembling unit in the presents of department staff.

90.17.7.4:Providing, laying, testing & commissioning of 'C' class heavy duty MS pipe conforming to IS 3589/IS 1239 including Welding, fittings like elbows, tees, flanges, tapers, nuts bolts, gaskets etc. and fixing the pipe on the wall/ceiling with suitable clamp/support frame and painting with two or more coats of synthetic enamel paint of required shade complete as required :50 mm dia

90.17.7.5:Providing, laying, testing & commissioning of 'C' class heavy duty MS pipe conforming to IS 3589/IS 1239 including Welding, fittings like elbows, tees, flanges, tapers, nuts bolts, gaskets etc. and fixing the pipe on the wall/ceiling with suitable clamp/support frame and painting with two or more coats of synthetic enamel paint of required shade complete as required :65 mm dia

90.14.5:Supply and fabrication conveyance and installation of angle iron frame work for wall mounting panel board

14.7:Providing and laying in position cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) in foundation of pump, DG set etc including form work etc as required.

14.1:Excavation for foundation in soft soil including dressing of sides and ramming of bottoms, lift upto 1.5 m including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 metres.

14.11:Providing brick work (in width 225 mm or more) with F.P.S. bricks of class designation 7.5 in cement mortar 1:4 (1 cement : 4 coarse sand) at all levels.

14.12:Providing 15mm thick cement plaster of mix 1:4(1 cement: 4 fine sand) at all levels

OD218342/2022-2023:Supply & installation of dust and vermin proof, 3 Phase Syntax Meter Board( GS-MB- 6545) and to fix KSEB meters, fuse units etc as required including fixing it on wall, making good the damages colour washing etc. as required.

OD218339/2022-2023:Supply and fixing 63A Cutout Fuse with 25/40/50A HRC Link connection in existing meter board

OD218340/2022-2023:Supply and fixing 63A 2Way neutral link with connection in existing meter board

OD218344/2022-2023:Supply and wiring with PVC insulated stranded single core copper conductor cables for interconnecting the control devices/ equipment's including the wiring firm by suitable tie/ tie mounts/ PVC duct etc as required. 10Sqmm single run

OD218341/2022-2023:Supply and installation of 63 A, 415 V, 50 Hz, AC 23 A duty, TPN SDF units in sheet steel enclosure complete with handle assembly, door interlock and pad locking arrangement of the following ratings on existing angle iron frame work or directly to wall using necessary bolts & nuts, fixing the unit to wall, making good the damages, colour washing etc. including giving necessary connections as required including 16/20/25A HRC Fuse link

90.14.1.2:Fabrication, supply, conveyance, installation testing and commissioning of floor or wall mounting, dust and vermin proof, cubicle type MV panel board comprising of the following components/ devices & complying to IS 8623. Fabrication of fully partitioned, dust and vermin proof enclosure for panel assembly as per form 4 of IS 8623 (with latest amendments) using CRCA sheet as per approved design and requirement, with front and rear access facility, bus bar chambers, hinged doors for all switch gear compartments, earthing the doors using 4 sq mm braided copper conductor, providing necessary cut-outs for mounting meters, relays, indication lamps, bus bar interconnection etc, detachable covers for bus bar chamber and cable alley, powder coating the assembly after subjecting to 7 tank process etc as required. CRCA sheet alone be used for the fabrication. Angles/ flats/ slotted angles etc shall not be used for the fabrication of panel assembly. The measurments will be taken the area of the complete sheets used for panel board including partitions, folding, shrouding etc.Supply and fabrication of MV panel board using 1.6mm CRCA sheet, powder coated (excluding base frame)

90.14.2.2:Supply and providing 3mm SMC sheet as shrouding for bus interconnection / terminations etc. including required nut & bolt etc.

90.14.3.1:Supply and providing heavy duty 'A' section neoprene gasket in the panel boardA' section neoprene beeding suitable for 1.60/ 2.00 mm sheet

OD168888/2022-2023:Supply and providing 4PMotorized change over(Model No:CO2-200-L&T make) with ATC controller unit(Model No-AUXC2000-L&T make ) and wire way kit or equivalent.

OD218347/2022-2023:Supplying and fixing 240/415 volts, 30A AC1/12A AC3 Power contractor 3Pole with 240V operating voltage in the existing MCB DB complete with connections, testing and commissioning etc. as required.

OD218348/2022-2023:Supply and fixing LED indication lamp for all voltage ranges- Red, Green, Blue, Yellow, colour in existing panel and giving connection etc as required

OD218349/2022-2023:Supply and wiring with PVC insulated stranded single core copper conductor cables for interconnecting the control devices/ equipment's including the wiring firm by suitable tie/ tie mounts/ PVC duct etc as required. 1.5Sqmm single run

90.11.1.19:Supply and installation of sheet steel, phosphatised and painted, dust and vermin proof enclosure of MCB DB including copper /brass bus bar, neutral link, earth bus and DIN rail suitable for fixing MCB/ isolator etc. fixed on wall using suitable anchor bolts or fixed in recess including cutting hole on the wall , making good the damages, colour washing etc. as required6 way (8+12) - double cover TPN vertical DB with provision for fixing MCCB as incomer and SP/ TP MCB as outgoing (IP 42/43)

2.3.2:Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCBIRCCB/Isolator8 way, Double door

90.14.10.4:Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required.16 A-100A, 25/35 kA (Ics=100%Icu), 4 pole, current limiting type MCCB having thermal setting range of 80 - 100% with thermal magnetic release having adjustable OL

2.12.1:Supplying and fixing following rating, double pole, 240 volts, isolator in the existing MCB DB complete with connections, testing and commissioning etc. as required.40 amps

2.14.2:Supplying and fixing following rating, double pole, (single phase and neutral), 240 volts, residual current circuit breaker (RCCB), having a sensitivity current upto 300 milliamperes in the existing MCB DB complete with connections, testing and commissioning etc. as required.40 amps

2.10.4:Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Triple pole

2.10.1:Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Single pole

90.12.7.42:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.4 core 25 sq mm with factory made clamp

90.12.5.42:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.4 core 25 sq mm

90.12.5.18:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.3 core 50 sq mm

90.12.7.18:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.3 core 50 sq mm with factory made clamp

90.12.5.40:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.4 core 10 sq mm

90.12.7.40:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.4 core 10 sq mm with factory made clamp

90.12.7.3:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.2 core 10 sq mm with factory made clamp

90.12.5.3:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.2 core 10 sq mm

90.12.5.38:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.4 core 4 sq mm

90.12.7.38:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.4 core 4 sq mm with factory made clamp

9.1.2:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.2 X 10 sq. mm (19mm)

9.1.32:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.4 X 10 sq. mm (25mm)

9.1.11:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 X 50 sq. mm (32mm)

9.1.34:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.4 X 25 sq. mm (28mm)

90.12.10.2:Supply & laying of DWC pipe in ordinary soil 0.75m below ground level including excavation50/38 mm or nearest size

1.21.2:Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/ recess including cutting the wall and making good the same in case of recessed conduit as required.25 mm

90.6.6.1:Supply and drawing FRLS PVC insulated & sheathed 650/1100 V grade 3 core copper conductor flat cable for submersible pump motor conforming to IS 694 part I 1990 as required including giving necessary connections of the following sizes.1.50 sq mm

5.4:Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required.

OD218353/2022-2023:Supply and fixing 2 x 25mm X 3 mm copper strip test joint for the earthing system.

90.16.1.6:Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required6.00 mm copper conductor (4 SWG)

90.16.1.4:Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required4.00 mm copper conductor ( 8 SWG)

90.16.1.3:Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required3.15 mm copper conductor ( 10 SWG)

90.16.1.2:Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required2.65 mm copper conductor (12 SWG)

90.16.5.2:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.2.65 mm (12 SWG)

90.16.5.3:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.3.15 mm (10 SWG)

90.16.5.4:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.4.00 mm (8 SWG)

90.16.5.6:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.6. mm ( 4 SWG)

OD218354/2022-2023:Supply and providing 25x3mm brass bolt

OD218355/2022-2023:Supply and providing 25x6mm brass bolt

OD99269/2022-2023:Supply and providing 9 Litre capacity GI Fire Bucket painted in post office red with primer coat of red oxide and written with white paint 'FIRE' mounted on MS angle frame work/ wall bracket filled with fine sand, painting the bracket/ floor stand including making good the damages, colour washing etc. as required.

OD99270/2022-2023:Supply and installation of ABC type fire extinguisher of 4 kg. Capacity complete with initial charges and installation brackets conforming to IS15683 with ISI mark -

OD218356/2022-2023:Supply and providing 2.5mm thick synthetic VC fire retardent insulating sheet to withstand 3.3 KV dielectric strength conforming to IS

OD218357/2022-2023:Supply and providing First Aid Chart duly framed and placed in a conspicuous location for clear vision.

OD102633/2022-2023:Painting letters or figures of the 2.5 cm, 4 cm or 5 cm height sizes with enamel paint as identification mark to SB, DB, Panel board as required.

7.10:Supplying and fixing cable route marker with 10 cm X 10 cm X 5 mm thick G.I. plate with inscription there on, bolted /welded to 35 mm X 35 mm X 6 mm angle iron, 60 cm long and fixing the same in ground as required.

OD203570/2023-2024:Charges for submitting the completion report to Electrical inspectorate and arranging the inspection form the electrical inspectorate

OD218362/2022-2023:Electrical Inspectorate Charge for availing DG set sanction order including submitting completion report (Actual amount will be reimbursed on production of receipts)

OD218359/2022-2023:LS provision for rectifying the existing electrical installation after conducting the inspection and defect note from Electrical inspectorate. (The item rate will be the present approved rate)

BALACHANDRAN K R

Bidder Name

Kollamparampil

BALACHANDRAN K R