Installation and commissioning of Capacitor Banks in Petro Plants

Installation and commissioning of Capacitor Banks in Petro Plants

Transportation and fixing of 2 x 3000 KVAr, 11 kV, fixed type double star capacitor bank with associated connection accessories including series reactor from FACT- PD Store to Petro-CPP TG floor capacitor bank Room. The scope of work includes loading, unloading, shifting and fixing, leading to/ from motor bay and transporting with proper care and rain protection. Note: The work shall be done in a neat and aesthetic manner as directed by the Engineer in-charge.

Disconnection, removal, transportation and fixing of existing 2 x 500 kVAr capacitor bank at Petro CPP capacitor bank Room along with associated connection accessories including series reactor without damaging the parts to old UPS room in Petro CPP otherwise transportation to store/ material disposal yard inside FACT premises as directed by the engineer in charge considering best feasibility. The scope of work includes loading, unloading, shifting and fixing, leading to/ from motor bay and transporting with proper care and rain protection. Note:The work shall be done in a neat and aesthetic manner as directed by the Engineer in-charge.

Disconnection, relocation and fixing of existing 2 x 1000 kVAr capacitor bank at Petro CPP capacitor bank Room along with associated connection accessories including series reactor without damaging the parts and shifting the same to desired location within same room as directed by the engineer in charge. The scope of work includes shifting and fixing with propar care.

Laying, rerouting and clamping of XLPE power cable above 3 x 150 sq.mm up to and including 3 x 400 sq.mm. The scope of work shall include laying and clamping of cables on walls/ ceilings, columns, beams, on structural etc. Wall openings for cable crossing and sealing the openings with cement after taking the cables through the openings shall also be in the scope of the contractor without any extra cost. The work shall be done in a neat and aesthetic manner as directed by the Engineer in-charge. All materials required except XLPE power cable for the work will be in the scope of contractor and delivery of the cable is from its storage place inside the company.

Glanding, termination and connection of 11 KV/11 KV(UE) XPLE Aluminium armoured cable up to 3C x 400 sq.mm. Any cable entry panel hole modification shall also be in the contractor's scope. End Termination Kit Details as fallows: Heat shrink Indoor cable end termination kit complete with all accessories like heat shrinking tubes, lugs, tapes etc. and confirming to the following: Rated voltage: 11 KV/11 KV(UE) Cable size: upto 3X400 sq.mm. Aluminium, XLPE, screened armoured.

Supply of required end Termination Kit (acceptable make Raychem / 3M) with Details as fallows: Heat shrink Indoor cable end termination kit complete with all accessories like heat shrinking tubes, lugs ( approved make Dowells/ Jainson/ Multi/ Uma/ Hex), tapes etc. and confirming to the following: Rated voltage: 11 KV/11 KV(UE) Cable size: upto 3X400 sq.mm. Aluminium, XLPE, screened armoured. Note : Supply of these kits is optional and shall be supplied based on prior approval from FACT

Extension of original cable run of 11 KV/11 KV(UE) PVC/XPLE Aluminium armoured cable up to 3C x 400 sq.mm using straight jointing kits to splice an additional length of cable. Required straight jointing kit is of Heat shrinking type, outdoor, straight joint kit complete with all accessories like heat shrinking tubes, ferrules, tapes, etc. suitable for XLPE cable and having following specification: Cable Size: upto 3 x 400 sq. mm Rated voltage : 11 KV/11 KV(UE) Method of Stress Control : Heat Shrinkable type Tubing’s and Molded parts : Heat Shrinkable type

Supply of required straight jointing kit is of Heat shrinking type, outdoor, straight joint kit complete with all accessories like heat shrinking tubes, ferrules, tapes, etc. suitable for XLPE cable and having following specification: Cable Size: upto 3 x 400 sq. mm Rated voltage : 11 KV/11 KV(UE) Method of Stress Control : Heat Shrinkable type Tubing’s and Molded parts : Heat Shrinkable type Note: 1.Acceptable Make(Raychem/3M) 2.Supply of these kits is optional and shall be supplied based on prior approval from FACT

Termination and connection of PVC armoured multistranded aluminium earth cable above 70 sq mm up to and including 400 sq.mm with suitable aluminium lugs from capacitor bank panel and series reactor panel to nearest possible location for earthing. Earth Cable will be supplied by FACT and materials including terminal lugs of acceptable make of Dowells/ Jainson/ Multi/ Uma/ Hex as required shall be arranged by the contractor.

For specialized miscellaneous electrical works like commissioning assistance to the OEM, wiring of power/control cables,commissioning of new Capaciotor Bank etc., a supply of skilled and experienced supervisor having qualification of Diploma/ITI and also should have 1 year apperentship in FACT limited. On 8 hour shift basis as directed by Engineer in charge.

Fabrication, painting of cable trays/supports of different dimensions using M/S angles, channels, flats etc. of different sizes and fixing them by welding/ grouting to steel structures/ pillars/ walls etc. as per the instruction of Engineer in charge. The fabricated tray shall be applied with of one coat of epoxy primer followed by two coats of epoxy finish paint. Required tools, consumables, paint, brush, aggegrates for grouting work etc. shall be arranged by the Contractor.

Supply of different dimensions M/S angles, channels, flats etc. of different sizes required for fabrication of cable tray and fixing them by welding/ grouting to steel structures/ pillars/ walls etc. as per the instruction of Engineer in charge. Note : 1.Engineer in charge will specify the dimensions and quantity required of M/S materials for each specific application like tray work, support structure to cable tray etc. 2.Acceptable makes for M/S material: TATA, Jindal, SAIL

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