Repairing and reconditioning of Gate and Ball Valves installed in Fire water network and crude process piping at WRPL Viramgam.

Amount

Repairing and reconditioning of following valves:- 8”x150# A/G F/F , MOV, API 600 , Gate Valve # 25 Nos. The work includes the following activities which are incidental for successful completion of the contract but not limited to:- (1) Cleaning, visual inspection for valve, stem, gear box, greasing/ sealant injection points, body drain/ vent valves and stem nut etc. (2) Dismantling of valve bonnet from the body by removing actuator/ hand wheel, gear box, stem nut & other auxiliary parts. (3) Removal of gate and seats from valve body, descaling, degreasing to remove heavy soiling, manual cleaning of all parts of valve to remove all residual traces of dirt and surface impurities from gate and seats (4) Replacement of damaged/worn out consumables like, stem packing, bonnet gasket, seat rings, """"O"""" rings, seat springs, etc. (5) Cleaning/chroming/hard chrome plating/remetallising on WCB valve body wherever required, Installation of SS316L trims and intern al cladding using ESAB 309 welding over WCB valve, carrying out modifications in MOC as per detailed specifications in tender docum ent:- Replacing STEM to -ASTM A 276-SS-316L, GATE to -ASTM A 216 SS-316L and SEAT RING & BACK BUSH to -ASTM A276 SS-316L , chrome plating, trueness checking, performing leak test/diesel test, Servicing of Gear Box etc. (6) Assembly, checking the operation, and hydro-testing of valve in presence of IOCL representative as per API- 6D/API 598 and other applicable standards. (7) Painting the valve with relevant epoxy based paint with two coats of epoxy paint """"EPILUX 155 High Build Enamel over a coat o f """"EPILUX 610"""" Primer of M/s BERGER or any other approved equivalent make. (8) Transportation of valve from IOCL site to vendor’s workshop and returning the same after repairing including transportation, loa ding, unloading, Hydra, truck and shifting charges. The scope includes all shifting, loading, unloading, tool & tackles, and other labour and materials cost complete in all respects as per the direction of Engineer-in-Charge (EIC). Note: - # Penalty of 0.5% against respective SOR item will be recovered for each week delayed beyond the repair time, as mentioned in techni cal specification, up to a maximum penalty of 10%"" # Hydro testing of the valve: The valves are to be hydro tested as per API 600 specifications. All arrangements for testing are to be made by the party. The test pressure & holding duration will be as per given in API 600 specification. Hydro testing of the valve shall be witnessed by IOCL officials or its authorized agency. # The valves are API-600 series of valves for use in petroleum industry for fire water services. Due care shall be taken by the Con tractor during repair in line with API standard for repair procedure. "

Repairing and reconditioning of following valves:- 6”x150# A/G F/F , MOV, API 600 , Gate Valve The work includes the following activities which are incidental for successful completion of the contract but not limited to:- (1) Cleaning, visual inspection for valve, stem, gear box, greasing/ sealant injection points, body drain/ vent valves and stem nut etc. (2) Dismantling of valve bonnet from the body by removing actuator/ hand wheel, gear box, stem nut & other auxiliary parts. (3) Removal of gate and seats from valve body, descaling, degreasing to remove heavy soiling, manual cleaning of all parts of valve to remove all residual traces of dirt and surface impurities from gate and seats (4) Replacement of damaged/worn out consumables like, stem packing, bonnet gasket, seat rings, """"O"""" rings, seat springs, etc. (5) Cleaning/chroming/hard chromeplating/remetallising on WCB valve body wherever required, Installation of SS316L trims and intern al cladding using ESAB 309 welding over WCB valve, carrying out modifications in MOC as per detailed specifications in tender docum ent:- Replacing STEM to -ASTM A 276-SS-316L, GATE to -ASTM A 216 SS-316L and SEAT RING & BACK BUSH to -ASTM A276 SS-316L , chrome plating, trueness checking, performing leak test/diesel test, Servicing of Gear Box etc. (6) Assembly, checking the operation, and hydro-testing of valve in presence of IOCL representative as per API- 6D/API 598 and other applicable standards. (7) Painting the valve with relevant epoxy based paint with two coats of epoxy paint """"EPILUX 155 High Build Enamel over a coat o f """"EPILUX 610"""" Primer of M/s BERGER or any other approved equivalent make. (8) Transportation of valve from IOCL site to vendor’s workshop and returning the same after repairing including transportation, loa ding, unloading, Hydra, truck and shifting charges. The scope includes all shifting, loading, unloading, tool & tackles, and other labour and materials cost complete in all respects as per the direction of Engineer-in-Charge (EIC). Note: - # Penalty of 0.5% against respective SOR item will be recovered for each week delayed beyond the repair time, asmentioned in techni cal specification, up to a maximum penalty of 10%" " # Hydro testing of the valve: The valves are to be hydro tested as per API 600 specifications. All arrangements for testing are to be made by the party. The test pressure & holding duration will be as per given in API 600 specification. Hydro testing of the valve shall be witnessed by IOCL officials or its authorized agency. # The valves are API-600 series of valves for use in petroleum industry for fire water services. Due care shall be taken by the Con tractor during repair in line with API standard for repair procedure. "

"Supply and installation of gear boxes as per tender technical specifications with gear ratio of 3.1:1 Note:- Job shall be complete in all aspects including getting QAP approval, dispatch clearance of material, submission of MTC, inspe ction and test certificates, calibration certificates etc, labour charges, transportation charges, packing and forwarding, colour co ding, taking delivery, installation at site complete in all aspects as per instructions of Engineer In Charge. Note:- Gear box shall be installed with 8""x150# Gate valve. "

Supply and installation of SWMG gaskets as per tender technical specifications. 8 IN (200 mm), 150# rating

Supply and installation of SWMG gaskets as per tender technical specifications. 6 IN (150 mm), 150# rating

Shree Narayana Enterprises (BID ID -1055819)

FLUIDCHEM Valves (I) Pvt Ltd (BID ID -1055615)