SITC of 100 KVA DG Set as per CPCB IV plus Norms with AMF Panel including earthing foundation roofing with profile sheet inclusive comprehensive guarantee for 02 years at FCI FSD Rudrapur under DO Haldwani

Amount

Supply, Installation, testing and commissioning of 100 kVA , 3 phase ,415 V AC Silent type Liquid cooled diesel driven generating set conforming to CPCB 4 / latest norms comprising of radiator, 4 stroke multi cylinder engine of having minimum 125 BHP at 1500RPM coupled to deliver rated kVA at prevailing site conditions equipped with flywheel, residential type silencer, fuel governor, fuel pump, built in fuel tank, electric starting equipment with required nos of suitable AH sealed maintenance free batteries etc., directly coupled to 100 kVA 0.8PF, alternator of same make as engine suitable for 3 phase, 4 wire 50Hz AC supply system with the entire system mounted on common base frame etc. on an existing foundation, exhaust piping with thermal insulation, acoustic enclosure, control wiring from Alternator to control panel,AMF panel of same make as engine having remote monitoring system availavle from the OEM as specified and consisting of the followings and as per specification given below etc. as required.

Diesel Engine: One number Diesel Engine multi-cylinder, four stroke, liquid cooled, electric start, turbo charged type engine suitable for developing the required BHP at 1500 rpm, suitable for above output of alternator at 40º C, 50% RH and at 1000 Metre MSL and conforming to BS 5514, BS 649, IS:10000, ISO 8528 Part I with upto date amendments/ norms, capable of taking 10% over loading for one hour after 12 hours of continuous operation complete with common base frame, Anti vibration mountings, radiator, starting equipment, batteries, residential type silencer and other accessories etc. as required and as specified in the detailed specification enclosed. Governing Class (As per ISO 8528 part-V) ; Noise Level < 75 dBA/ CPCB NORMS ; Fuel Consumption-(in Litres/Hr) ; At 75% Load-20 to 23; Fuel Tank Capacity-200 to 250 L ; Weight of Gen Set with Canopy- Wet-2200-2300 Kgs (or as per Manufacturer standards) ; Electrical Battery Starting Voltage-12 V DC Engine Specifications- Rated Output (Prime Rating as per ISO 8528)-114.7 kW/156 HP ; No of Cylinders-4; Rated Speed at 1500 RPM Aspiration - Turbo Aspiration after cooled; Lube Oil Sump Capacity-13-15 L; Coolant Capacity-15-20 L, DEF Capacity - 25 ltr Alternator: Insulation-Class H ; Efficiency at (100% Load)-0.8 pf (As per Standards IS 4722, IEC 34-1)-92% ; Max time to build Rated Voltage at Rated RPM-Voltage Recovery TIme-2 sec

Engine mounted instrument panel fitted with and having digital display for the following: Start- stop switch with Key, Water/ liquid temperature indication, lubrication oil presuure indication, Lubrication oil temperature indication, Battery charging Indication, RPM indication, Over Speed indication, Low lubrication oil trip indication, engine Hours indication.

Alternator: One number synchronous alternator rated at 100 kVA, 415 volts at 1500 rpm, 3 phase, 50 Hz. AC supply with 0.8 lagging power factor at 40ºC, 50% RH and at 1000 Metre MSL. The alternator shall be having SPDP enclosure, brushless, continuous duty, self-excited (AREP Based) and self-regulated through AVR conforming to IS: 4722/BS 2613 suitable for tropical conditions and with class H insulation

Base Frame & Foundation:Both the engine and alternator shall be mounted on suitable base frame made of MS channeld with necessary reinforcement which shall be installed on suitable cement concrete foundation and vibration isolation arrangement as per recommendations of manufacturer.(Price of foundation needs to be quoted seperately at sr. no. 07)

Fuel tank:In built daily service fuel tank as pe manufactures specification complete with all stndard accessories and fuel piping between fuel tank and diesel engine, complete with valves, levelindicator and accessories as required as per specification attached.

Exhaust system:Dry exhaust mainfold with hospital exhaust silencer and catalytic convertor

Starting System:12V/24V DC starting system comprising of starter motor, voltage regulator and arrangement for initial excitation, complete with required nos of suitable batteries as required and as per specification.

Acoustic Enclosure:Acoustic and weather proof enclosure with arrangement for fresh air intake for cooling of the engine and alternator, extraction, discharging hot air in to the atmosphere as per specification attached.

Remote monitoring system : The DG set should have provision of remote monitoring system available from the make same as Alternator,AMF,Engine which share real time genset information and location service which can be accessed via Mobile or Desktop

AMF Panel: Supplying, installation, testing and commissioning of automatic mains failure control including auto By pass panel of 16 SWG CRCA sheet with suitable rating of copper/ aluminium bus bar as approved by Engineer in Charge, suitable for 100 KVA silent type DG site complete with relays, timers, set of CTs for metering & protection and energy analyser to indicate currents, phase and line voltages, frequency, power factor, KWH, KVARH & provision for overload, short circuit, restricted earth fault, under frequency, control cabling from AMF Panel to diesel Engine and else where if required all complete and inter locking including the following

300Amps. (minimum) Four pole MCCB, with rotary operating mechanism with phase barriers - 2 nos. L&T Model (For mains and alternator)

300Amps (minimum) , FP power contactor (L&T model MNX- 300/ or suitable model of L&T) - 2 sets (For mains and alternator) with interlocking arrangement.

Micro processor based automatic mains failure function unit for emergency and stand by power supply system having under voltage, over voltage and single phasing protection and other standard features - 1 no.

Micro processor based IDMT relay for three phase over current + earth fault - 1 set.

Energy analyser unit to indicate, current, voltage, frequency, power factor and kWh

Phase indication lamps for DISCOM and Generator - 1 Set

Bakelite HRC fuses/ MCB and control wiring for the entire system - 1 Set

Indicating lamps for load on mains and load on set - 1 Set

Fuse for instruments - 1 Set

Earthing with G.l. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/coke and salt as required.

Supplying and laying 25 mm X 5 mm G.l strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with G.l. nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of G.l. nut bolt & spring washer spaced at 50mm)

Providing and fixing 25 mm X 5 mm G.I. strip in 40 mm dia G.I. pipe from earth electrode including connection with G.I. nut, bolt, spring, washer excavation and re-filling etc. as required.

Providing foundation and platform for the Rated capacity Silent type DG set (As per item No.1 ) so as to place the DG Set conforming to specifcation including earth work, exacavation, ramming, providing foundation for plinth with mix of 1:4:8 (1 Cement : 4 coarse sand (zone-III) : 8 graded stone aggregate 40 mm nominal size derived from natural sources), including centring & shuttering, brick work with common burnt clay FPS (non modular) bricks with Cement mortar , Steel reinforcement for R.C.C. work,foundation work, cement plaster work, as per attached drawing and as per directions of engineer-in-charge.

Providing and fixing precoated galvanised iron profile sheets of total thickness 0.50 mm (base metal of minimum 0.45 mm thickness with total coating thickness of 0.05 mm) with zinc coating complete upto any pitch in horizontal/ vertical or curved surfaces with Steel work in built up tubular (round, square or rectangular hollow tubes etc.) trusses etc. with mild steel round holding down bolts with nuts and washer plates complete as per requirement for the Rated capacity Silent type DG set (As per item No.1 ) as per direction of engineer-in-charge.

Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade with two or more coats on new work over an under coat of suitable shade with ordinary paint of approved brand and manufacture.

Supplying of XLPE Armoured cable with aluminium conductor of 1.1 KV grade conforming to IS:7098 (Part- I) 1988 with up to date ammendments of the following size as required. 3.5 x 185 sq. mm

Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size direct in ground including excavation, sand cushioning, protective covering and refilling the trench etc as required. Above 95 sq. mm and upto 185 sq. mm

Laying of one no. PVC insulated, PVC Sheathed XLPE/ power cable of 1.1 KV grade on wall Surface etc. as reqd. (clamped with 25/40X3mm MS flat clamp) Above 95 sq.mm and upto 185 sq.mm

Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required. 3½ X 185 sq. mm (57mm)

Supplying and fixing of light class G.I. pipe of 100 mm dia. (nominal) 3 metres length along the pole for protection of under ground cable as required.

Powerlux Industries Pvt. Ltd. (BID ID -3163086)

SEW ENGINEERING WORKS PVT LTD (BID ID -3163699)