MILK PROCESSING PLANT

Supply of 10 KL Pasteuriser as per the technical specification mentioned in the tender

Erection, testing and commissioning of the above

Supply of 10 KL Homogeniser as per the technical specification mentioned in the tender

Erection, testing and commissioning of the above

Supply of 10 KL Cream Seperator/Tripurpose Cetrifuge as per the technical specification mentioned in the tender

Erection, testing and commissioning of the above

Supply of 5KL Curd Pasteuriser as per the technical specification mentioned in the tender

Erection, testing and commissioning of the above

Supply of 125 CFM Air Compressor as per the technical specification mentioned in the tender

Erection, testing and commissioning of the above

SUPPLY ITEMS SS Pipes and fitting for milk lines 76 mm oioe ( Incliding support clip & Nipples)

63.5 mm pipe (Incliding support clip & Nipples)

51 mm pipe(Incliding support clip & Nipples)

38 mm pipe (Incliding support clip & Nipples)

25 mm pipe (Incliding support clip & Nipples)

76 mm Bend

63.5 mm Bend

51 mm Bend

38 mm Bend

76 mm Union ( Weldable Type)

63.5 mm Union ( Weldable Type)

51 mm Union ( Weldable Type)

38 mm Union ( Weldable Type)

63.5 mm Tree

51 mm Tree

38 mm Tree

63.5 mm 3 Way Plug Valve

51 mm 3 Way Plug Valve

38 mm 3 Way Plug Valve

63.5 mm Butterfly Valve

51 mm Butterfly Valve

25 mm Butterfly Valve

75 x 63.5 mm Reducer

63.5 x 51 mm Reducer

51 x 38 mm Reducer

63.5 mm SS Filter ( Tubular)

51 mm SS Filter ( Tubular)

63.5 mm SS Milk Divert Panel for 4 Nos of HMST

51 mm SS CIP Divert Panel for 4 Nos of HMST

51 mm SS CIP System Divert Panel for 2 CKT

Structural Fabrication Items(MS/GI/SS) M.S Platforms/ MS ladder for silos, pouch filling room, PHE condensor, Over Head water tank, silo approach etc. with necessary stiffeners ans MS 'I' Sections members as railing, with channels flats, Angles etc. as required

GI Pipes ( Tubular sections B Class pipes etc. for Roofing, platforms)

Chequered MS plate of 5 mm thickness for platform top as per requirement ( in front of silop , inside the Ghee process hall, pouch filling machine platform, cable Trench etc.)

SS Sheet AISI 304, 2 mm thick for fabricating pouch collecting crates, ALCOVE, SILO Drain outlet through below SS Piping to collect dripping.

SS Chequered sheet AISI 304, 3-4 mm thick for fabricating platform for pouch filling, CIP Platfoprms etc.

SS railing and packing M/C Stand, FM Platform with 38 mm and 51 mm SS Pipes 2 mm thick 2 " square pipes and angles

SS Sheet AISI 304, 18 SWG- 20 SWG thick for cladding walls and colums

SS Floor plates ( 200 mm square 0.5 mm thick

Pumps/ Miscellaneous Items CIP return pump, self - priming type centrifugal SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 20,000 LPH with SS Suction Header and AMS Unions completely shrouded with SS Covers.

Milk pump, SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 10,000 LPH with SMS Union completely shrouded with SSCovers.

Vertical stage water pumps as per standard design having 30 MWC discharge pressure and capacity 20,000 LPH with SMS Union completely shrouded with SS Covers.

Sipply of SS Level indicator for overhead tank

Galvalum meta colour sheet roofing with accessories such as rain water pipe , ridge etc.

Natural roof air driven turbo roof ventilators dia 700 mm with top cover, vanes neck/ bottom ring, center pipe, shaft etc. of MOC - 304 grade stainless steel FRP base with dome , sheet size approximately 1050 x 1800 mm of exhaust capacity 1900 CFM or above.

Same as above but with motorized type

Steam Pipe / Fittings Steam mixing Battery with NRV and Controlling Ball valves (IBR) on both the lines with 10 mtrs Rubber Hose

ERW' XC 40 quality as per IS 1239 Scope includes getting sanction from the Boiler Inspectorate : NB 100 mm

IBR Steam valves - Globe valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100 mm

IBR Steam valves - Piston valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 80 mm

IBR Steam valves - Ball valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100 mm

Low Pressure Steam : MS Pipes class 'C' ( Heavy) ;ERW XC 40 quality as per IS 1239 NB 100 MM

Steam valves - Ball valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5

Steam Non Return valves , make - intervalve with flanges and counter flanges, bolts and sealing 'o' rings, Body & Disc: cast steel ASTm/ A216 gR. wcb Seat and Body 'o' ring PTFE , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5

Temperature Compensators - stainless steel ( SS 304) Expansion bellows of suitable thickness and of size given below , flanged with counter flanges, nuts, bolts, gaskets etc. suitable for min 10 kg/ cm² pressure and 175° C Temp. Operation to be used as temperature compensators in the steam supply lines at places as directed by EIC ( Contractor to submit necessary drawings for approval before procurement) 100 mm NB

Ball valves : GUN Metal / C.S Body with SS Working parts, flanged type with counter flanges NB 50 mm

PRV Station of 100 mm with 10 kg inlet pressure and 4 - 5 kg out put pressure for 2 Ton load

Suitable electro magnetic steam flow meter (100 mm)

Thermal insulation of steam lines with resin bonded mineral wool (50 mm thick), including cladding with 0.83 mm (22 SWG)SS Sheet for the following pipelines NB 80 mm

GI B class pipes (rate should be inclusive of same quality bends, tees , reducers, and MS flanges as per BS 10 Table D Gaskets, bolts nuts etc. whenever necessary) conforming IS 1239. NB 100 mm

CS Ball valves/ Butterfly valves with SS Working parts. 150 class flanges with counter flanges (AUDCO/ All Sunders) NB 100 mm

Sutable Electro Magnetic flow meter to mesure tha quantity of soft/raw water used for tha plant.tha water is coming by gravity from over head tank at a ht .of 20 M .the flow meter will have inlet/outlet flanges.tha body will be of cast iron with totalizer of eight digitals (Electro Magntic,Digital Meter type)NB100 MM

water flow meter with electromagnetic type sensor class 150 flanges PTFE lining sutable for 10000 LPH at 140 Deg C NB 50MM

CHILLED WATER PIPELINES MS pipes clas 'C' (Heavy)Sch 80 'ERW' quality as per IS 1239 : (Rate should be inclusive of same quality bends,tees, reducers,MS flanges as per BS table F gaskets, bolts,nuts,etc,wherever necessary) NB 100 mm

water type NRV with Flanges NB 100 mm

Wafer type NRV with Flanges NB 80 mm

Cold Insulation of Chilled water Lines with Thermocol (100mm thick), including cladding with 0.83 mm (22 SWG) SS Sheet for the following pipelines.: nkb 100mm

AIIR SYSTEM PIPING GI'C' (Heavy) class pipes, ERW quality as per IS 1239 : (Rate should be incllusive of same quality bends, tees, reducers,MS flanges as per BS 10 Table 'F ' gaskets, bolts, nuts,etc. Wherever necessary . NB 65mm

Diaphragm type valves ,saaunders (Alfa Laval) Body: CI, phosphated & painted, Diaphragm: GR.HT (Neoprene Ruobber), flanged with counter flanges,with Hand wheel standerd ABS - Plastic / CI.:NB 65mm

Auto Drain valve, of 15mm N

PVC Flexible pipe of 15 mm NB to withstand pressure of 8 Kg / sqcm, braided type (All connectors TEE,Bent)

EVA PU flexible Tubes of 15 mm NB to with stand pressure of 8 kg / sqcm, braided type ( All connectors TEE, Bent)

INSTALLATION OF SS Pipes and fitting for milk lines 76 mm oioe ( Incliding support clip & Nipples)

63.5 mm pipe (Incliding support clip & Nipples)

51 mm pipe(Incliding support clip & Nipples)

38 mm pipe (Incliding support clip & Nipples)

25 mm pipe (Incliding support clip & Nipples)

76 mm Bend

63.5 mm Bend

51 mm Bend

38 mm Bend

76 mm Union ( Weldable Type)

63.5 mm Union ( Weldable Type)

51 mm Union ( Weldable Type)

38 mm Union ( Weldable Type)

63.5 mm Tree

51 mm Tree

38 mm Tree

63.5 mm 3 Way Plug Valve

51 mm 3 Way Plug Valve

38 mm 3 Way Plug Valve

63.5 mm Butterfly Valve

51 mm Butterfly Valve

25 mm Butterfly Valve

75 x 63.5 mm Reducer

63.5 x 51 mm Reducer

51 x 38 mm Reducer

63.5 mm SS Filter ( Tubular)

51 mm SS Filter ( Tubular)

63.5 mm SS Milk Divert Panel for 4 Nos of HMST

51 mm SS CIP Divert Panel for 4 Nos of HMST

51 mm SS CIP System Divert Panel for 2 CKT

Structural Fabrication Items(MS/GI/SS) M.S Platforms/ MS ladder for silos, pouch filling room, PHE condensor, Over Head water tank, silo approach etc. with necessary stiffeners ans MS 'I' Sections members as railing, with channels flats, Angles etc. as required

GI Pipes ( Tubular sections B Class pipes etc. for Roofing, platforms)

Chequered MS plate of 5 mm thickness for platform top as per requirement ( in front of silop , inside the Ghee process hall, pouch filling machine platform, cable Trench etc.)

SS Sheet AISI 304, 2 mm thick for fabricating pouch collecting crates, ALCOVE, SILO Drain outlet through below SS Piping to collect dripping.

SS Chequered sheet AISI 304, 3-4 mm thick for fabricating platform for pouch filling, CIP Platfoprms etc.

SS railing and packing M/C Stand, FM Platform with 38 mm and 51 mm SS Pipes 2 mm thick 2 " square pipes and angles

SS Sheet AISI 304, 18 SWG- 20 SWG thick for cladding walls and colums

SS Floor plates ( 200 mm square 0.5 mm thick

Pumps/ Miscellaneous Items CIP return pump, self - priming type centrifugal SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 20,000 LPH with SS Suction Header and AMS Unions completely shrouded with SS Covers.

Milk pump, SS Monoblock pumps as per standard design having 35 MWC discharge pressure and capacity 20,000 LPH with SMS Union completely shrouded with SSCovers.

Vertical stage water pumps as per standard design having 30 MWC discharge pressure and capacity 20,000 LPH with SMS Union completely shrouded with SS Covers.

Sipply of SS Level indicator for overhead tank

Galvalum meta colour sheet roofing with accessories such as rain water pipe , ridge etc.

Natural roof air driven turbo roof ventilators dia 700 mm with top cover, vanes neck/ bottom ring, center pipe, shaft etc. of MOC - 304 grade stainless steel FRP base with dome , sheet size approximately 1050 x 1800 mm of exhaust capacity 1900 CFM or above.

Same as above but with motorized type

Steam Pipe / Fittings Steam mixing Battery with NRV and Controlling Ball valves (IBR) on both the lines with 10 mtrs Rubber Hose

ERW' XC 40 quality as per IS 1239 Scope includes getting sanction from the Boiler Inspectorate : NB 100 mm

IBR Steam valves - Globe valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100 mm

IBR Steam valves - Piston valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 80 mm

IBR Steam valves - Ball valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5 . NB 100 mm

Low Pressure Steam : MS Pipes class 'C' ( Heavy) ;ERW XC 40 quality as per IS 1239 NB 100 MM

Steam valves - Ball valve flanged with counter flanges , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5

Steam Non Return valves , make - intervalve with flanges and counter flanges, bolts and sealing 'o' rings, Body & Disc: cast steel ASTm/ A216 gR. wcb Seat and Body 'o' ring PTFE , AUDCO/ KLINGER Make with material of construction : SS 316, Seal virgin PTFE, Stem SS 316 , Body Seat Virgin PTEF, Lever operated, Body : ASTM A 216 Gr. WCB/ ASTM 5

Temperature Compensators - stainless steel ( SS 304) Expansion bellows of suitable thickness and of size given below , flanged with counter flanges, nuts, bolts, gaskets etc. suitable for min 10 kg/ cm² pressure and 175° C Temp. Operation to be used as temperature compensators in the steam supply lines at places as directed by EIC ( Contractor to submit necessary drawings for approval before procurement) 100 mm NB

Ball valves : GUN Metal / C.S Body with SS Working parts, flanged type with counter flanges NB 50 mm

PRV Station of 100 mm with 10 kg inlet pressure and 4 - 5 kg out put pressure for 2 Ton load

Suitable electro magnetic steam flow meter (100 mm)

Thermal insulation of steam lines with resin bonded mineral wool (50 mm thick), including cladding with 0.83 mm (22 SWG)SS Sheet for the following pipelines NB 80 mm

GI B class pipes (rate should be inclusive of same quality bends, tees , reducers, and MS flanges as per BS 10 Table D Gaskets, bolts nuts etc. whenever necessary) conforming IS 1239. NB 100 mm

CS Ball valves/ Butterfly valves with SS Working parts. 150 class flanges with counter flanges (AUDCO/ All Sunders) NB 100 mm

Sutable Electro Magnetic flow meter to mesure tha quantity of soft/raw water used for tha plant.tha water is coming by gravity from over head tank at a ht .of 20 M .the flow meter will have inlet/outlet flanges.tha body will be of cast iron with totalizer of eight digitals (Electro Magntic,Digital Meter type)NB100 MM

water flow meter with electromagnetic type sensor class 150 flanges PTFE lining sutable for 10000 LPH at 140 Deg C NB 50MM

CHILLED WATER PIPELINES MS pipes clas 'C' (Heavy)Sch 80 'ERW' quality as per IS 1239 : (Rate should be inclusive of same quality bends,tees, reducers,MS flanges as per BS table F gaskets, bolts,nuts,etc,wherever necessary) NB 100 mm

water type NRV with Flanges NB 100 mm

Wafer type NRV with Flanges NB 80 mm

Cold Insulation of Chilled water Lines with Thermocol (100mm thick), including cladding with 0.83 mm (22 SWG) SS Sheet for the following pipelines.: nkb 100mm

AIIR SYSTEM PIPING GI'C' (Heavy) class pipes, ERW quality as per IS 1239 : (Rate should be incllusive of same quality bends, tees, reducers,MS flanges as per BS 10 Table 'F ' gaskets, bolts, nuts,etc. Wherever necessary . NB 65mm

Diaphragm type valves ,saaunders (Alfa Laval) Body: CI, phosphated & painted, Diaphragm: GR.HT (Neoprene Ruobber), flanged with counter flanges,with Hand wheel standerd ABS - Plastic / CI.:NB 65mm

Auto Drain valve, of 15mm N

PVC Flexible pipe of 15 mm NB to withstand pressure of 8 Kg / sqcm, braided type (All connectors TEE,Bent)

EVA PU flexible Tubes of 15 mm NB to with stand pressure of 8 kg / sqcm, braided type ( All connectors TEE, Bent)

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