SDP-Pamba-M and M festival in 1195 ME-Disposal of garbages at Pamba-Overhauling and operation of INCINERATOR UNIT-I including supply of spares and labour (Old Incinerator)

Amount

APPENDIX A Maintenance to the droplet separator by dismantling the unit from the incinerator assembly, and de ashing the same using suitable chemical solution, provide necessary patch work to the rubber lining inside the surface. Re assembling the unit using new high quality gasket, nuts, bolts and painting using heat resistant hammer tone painting .The work includes repairing and cleaning of ‘U’ bend connecting the droplet separator with ID fan consumables.

Maintenance to the ventury scrubber unit by dismantling all the water inlet connections from the unit, cleaning the spray nozzles, inside surface, butter fly control mechanism, thermo well and re assembling the unit using new gaskets, nuts bolts etc. the defective gaskets, nuts bots , . The rate inclusive all taxes cost of consumables etc

Overhauling and Replacing the defective casing- (completely corroded) of the ID fan assembly by new one using MS sheet, ‘C’ Channel, MS flat, angle, etc . The work includes dismantling the impeller, shaft etc from the defective old casing , re conditioning and balancing of impeller, assembling to the newly fabricated casing , labour charges for replacing the bearing , sleeve and servicing of ID fan motor etc. The work also includes providing 2 coats of epoxy painting to the casing and connected parts. assembling , and necessary patch work to the casing and painting . The rate inclusive of all taxes transportation and cost of consumables.

Complete overhauling and repairing of FD fan assembly connected to second incinerator ( right side) by replacing the defective impeller, motor bearings, patch work to the fan casing , re painting etc. The rate is inclusive of transportation charges of fan assembly from nilakkal to ernakulam workshop and back to Nilakkal

Maintenance, repairing and complete overhauling of primary and secondary chamber. The work includes complete dismantling of primary chamber top refractory casting from top plate and providing of 'Y' type anchors inside the surface for strengthening of refractory lining and recasting of top refractory by using insulate castable and firecrete cement, replacing of damaged bricks, recasting of damaged wall casting of both the chambers, The rate is inclusive of painting of secondary and primary chamber with 2 coats of heat resistant aluminium paint.

Dismantling of horizontal refractory lined duct connecting the secondary chamber with ventury scrubber , removing the defective refractory layer form the duct, cleaning and re casting the duct using refractory cement (grade whytete/K). the work also includes providing necessary ‘Y’ type jagers inside the surface for strengthening the refractory lining. The rate inclusive of all taxes cost of consumables , all tools , tackles , like tri-pole for lifting the duct.

Complete dismantling of monobloc burner assembly in primary and secondary chamber, cleaning of electrodes, solenoid valves, blower fans, transformer, burner rod, nozzle, photocell, sight glass, diffuser plate, cone etc., and complete painting of burner assembly. Reassembling and tuning of burner assembly for proper combustion of system. The rate inclusive of all taxes .

Labour charges for checking and necessary repairs of control panel board and related parts of Incinerator ensuring perfect and trouble free operation of all switches, contactors, OLR, MCBs, fuses, sequence controller, temperature controller, RTD, thermocouple, motors, photocell, visual and alarm monitors, limit switches, indication lamps, etc. and cleaning of all terminals using Carbon tetra chloride, painting of panel board

Labour charges for cleaning of fuel day tank, fuel lines, strainers, valves, fuel filter, rectification of leakages to the fuel line valves, fuel pump. Replacement of gland packing, gaskets, oil seal etc; and painting of fuel tank, structural support for fuel tank and venture scrubber using suitable grade enamel paint.

Repairing and maintenance to the damaged grate bar and grates support using 25 mm for steel and ISMB-150x75.The work includes dismantling and removing the entire grate bar assembly, Cleaning the grate bars, re-assembling the same inside the furnace after repairing .The rates inclusive all taxes and transportation charges.

Design , supply, fabrication of MS duct for replacing the defective duct portion between ID fan and chimney and emergency stack from ventury scrubber - duct having 400 mm dia , 4mm thick , with mitter bend flanges, drain point , etc coated with 2 coats of aluminum paint . The rate is inclusive of dismantling of existing duct , transportation charges etc

APPENDIX B- Spare partsThermocouple K Type (For primary chamber)

Thermocouple KER 710 (For secondary chamber)

Nozzle

Roller bearing 2311 K

Sleeve H2312

RTD assembly for ventury outlet

V -Belt B- 97

Hose metallic braided

Fuel Filter 0.5Ltr

Diffuser Plate

Electrode Assembly

Transformer 14.5 KVA

Electrode holder

Contactor 32 A,230 V coil

Contactor 12 A.230 V coil

Contactor 9A.230 Vcoil.

Overload Relay 14-23A

Overload Relay 4.5-6.5A

Overload Relay 1.4-2.3A

1 sqmm, 8 core cable for burner assembly

APPENDIX C Engaging overall Supervisor for 72 days.(1 No./shift for 2 shifts/day ) (1*2*72=144)

Engaging SCAVENGERfor loading of garbages into the incinerator for 72 days (3 Nos/shift for 2 shifts/day) (3*2*72=432)

Engaging SCAVENGER to segregate plastic materials from the garbages for 72 days (5 Nos/shift for 2 shifts/day) (5*2*72=720)

Engaging ELECTRICIAN for 72 days. (1 No./shift for 2 shift/day) (1*2*72=144)

Engaging PUMP OPERATOR for 72 days. (1 No./shift for 2 shift/day) (1*2*72=144)

Engaging MAN MAZDOOR for conveying bio-degradable waste to the compost pit in the forest for 72 days. (2 Nos/shift for 2 shifts/day) (2*2*72=288

Yellow mask

MattyMask

Rubber Gloves 14"

Rubber Gloves 18"

CINZAC ENGINEERS (INDIA) PVT LTD