Balance work of Supply, installation, commissioning and construction of 150 TPD bio-methanation plant

Amount

Part -A (Risk and cost work)

Supply and fixing/laying MDPE pipe for connecting household GI line laying in all type of surface with back filling work including excavation laying lowering fitting with Clamping and covering with cement ( Route survey of allotted area and preparation of details as per In-charge Receiving). Handing. loading transportation and unloading of material MDPE Pipe & Fittings and other items whatever will be required. Uncoiling and stringing of pipes for clamping and covering by cement (100mm X 100MM) on houses boundary wall as per layout. cement compaction and as built graphs as per work reference at site Suitable Barricading of the all working area with safety procedure i.e. caution board, cone manpower jacket and helmet etc. ii. Pipe fusion/Jointing section wise(Un coiling strining of pipes, jointing of the pipe end/ fitting/transition fitting/ valves by qualified person, using electro fusion techniques. iii. Network Pipe flushing & Testing (Flushing, cleaning. pneumatic testing, purging with nitrogen as per procedure providing all tools and tackles, nitrogen instruments, manpower and other related accessories as per EIC. iv.Gas Commissioning (On compaction of Gas charging of pipe line, preparation and submission of as built drawing, crossing details and utility)with MDPE Pipe line insertion with casing (GI/HDPE) during laying including all works like Brick wall chambers/RCC wall chambers(as per requirement) lead and lift excavation, filing with cement concrete or additional work required for lining of line are to be done as per direction of engineer in charge 32 MM Dia

Supply and laying MDPE pipe line in all type of surface with back filling work including excavation laying lowering with Clamping and covering with cement (Route survey of allotted area and preparation of details as per In-charge).Supplying, handling, loading, transportation and unloading of material MDPE Pipe & Fitting and other item whatever will be required. Uncoiling and stringing of pipes for clamping and covered by cement (150mmX150MM/Right angle triangle shape with wall) on house boundary wall and road & ramp crossing as per layout and discussion, cement compaction and as built graphs as per work reference at site. Barricading of the all working area with setty procedure e caution board, cone, manpower jacket and helmet...etc. ii. Pipe fusion/Jointing section wise(Un coiling strining of pipes, jointing of the pipe end/ fitting/transition fitting/ valves by qualified person, using electro fusion techniques. iii. Network Pipe flushing & Testing (Flushing, cleaning. pneumatic testing, purging with nitrogen as per procedure providing all tools and tackles, nitrogen instruments, manpower and other related accessories as per EIC. iv.Gas Commissioning (On compaction of Gas charging of pipe line, preparation and submission of as built dwaring, crossing details and utility)with MDPE Pipe line insertion with casing (GI/MDPE) during laying including RCC route markers as per drawing, pole markers with foundation as per drawing and specification, plate marker as per drawing ,Yellow paint on the cement covered line with warning emergency numbers all works like lead and lift excavation, filing with cement concrete or additional work required for laying of line are to be done as per direction of engineer in charge

63 mm Dia

Supply and laying MDPE pipe line in all type of surface with back filling work including excavation laying lowering with backfilling Route survey of allotted area and preparation of details as per in-charge Supplying, handling, loading, transportation and unbedding of material MDPE Pipe & Fitting and other items whatever will be required , Uncoiling and stringing of pipes for lowering Back filling with manpower with all tools and tackles Padding with good soil, backfilling compaction including PCC work and as built graphs as per work reference at site Barricading of the all working area with safety procedural caution board, cone, manpower, jacket and helmet ii.Pipe fusion/Jointing section wise(Un coiling strining of pipes, jointing of the pipe end/fitting/transition fitting/ valves by qualified person, using electro fusion techniques. iii.Network Pipe flushing & Testing (Flushing, cleaning pneumatic testing, purging with nitrogen as per procedure providing all tools and tackles, nitrogen instruments, manpower and other related accessories as per EIC. iv.Gas Commissioning (On compaction of Gas charging of pipe line, preparation and submission of as bult dwaring, crossing details and utility)with MDPE Pipe line insertion with casing (GI/MDPE) during laying including RCC route markers as per drawing, pole markers with foundation as per drawing and specification, plate marker as per drawing ,Yellow paint on the cement covered line with warning emergency numbers all works like lead and lift excavation, filing with cement concrete or additional work required for laying of line are to be done as per direction of engineer in charge

125 mm Dia

Supply and Installation GI line for individual house: Supply and Installation powder coated 12mm GI Pipe from TF to Appliance valve up to 4 meter including Installation of Regulator and Meter ii.Conversion of Domestic Appliances (NG Conversion of burners.) iii.Installation of Service Regulator iv.Shifting and Installation of MRS/ Field Regulating Station (For weights ranging up to 1 Ton) v. Including clamping fitting all work required for house connection as per direction of in charge.

Supplying and fixing of Diaphragm Gas Meters for house hold connection with all accessories, fittinng,clamping sealing with all necessary equipment complete work in all respect. CBG/ Natural Gas Nominal flow rate Qn 1.6 m³/h Minimal flow rate Qmin 0.016 m³/h Maximum flow rate Qmax 2.50 m³/h Transitional flowrate Qt 0.25 m³/h Cyclic volume – V (measured at 20°C) 0.52 dm³ Allowable indication errors limit during initial verification Qmin to 0.1Qmax – E ±3% 0.1Qmax to Qmax – E ±1.5% Ambient temperature – tm -10 to +55°C Gas temperature – tg -10 to +55°C Max. working pressure – Pmax 0.50 bar Max. pressure drop ∆ p at Qmax 2 mbar Index measuring range 99999,999 m³

Providing and fixing of Cooling tower & pump Capacity 10 tr for low pressure compressor: Volume 6000 Liters AIR Flow "Induced draft or forced draft design. Fan: Centrifugal or axial fan (depending on efficiency and noise considerations) Fan Motor: Electric motor with appropriate horsepower for desired airflow Louvers: Adjustable to optimize airflow and water distribution Ambient Temperature : 47 Degree Celsius Chilled temperature: 27 to 32 Degree Type Packed column No. Of Tower 1 No. MOC FRP Water Distribution System "Spray nozzles: Uniformly distribute water over the fill media for optimal heat transfer Distribution basin: Ensures even flow of water across the fill media Makeup water system: Automatically replenishes water lost due to evaporation and drift Blowdown valve: Removes concentrated solids from the water loop to prevent scaling Level control system: Maintains water level in the cooling tower basin Instrumentation: Sensors to monitor water temperature, pressure, flow rate, and level Water circulation "Centrifugal pump 1 working and 1 standby . Electric motor with appropriate horsepower to meet pump requirements. Make-Crompton Grieves, ABB & Siemens Flow rate: sized to match the cooling tower's heat rejection capacity (consult manufacturer for specific requirements) Head pressure: sufficient to overcome system resistance and deliver water to the spray nozzles at the desired pressure. Size 3.5-4.0 mtr height

Supplying and fixing of 3 HP Air Compressor: Tank Capacity 300 litters Motor Power 3 HP Pressure 10 Bar Power Source AC Single Phase.

Supply and fixing Agitator in liquid fertilizer tank: Agitator Top entry Agitator - 1no per tank Application: Mixing of Liquid slurry. Density of fluid – 1050 Kg/m3, Viscosity – 10cp, Op temp – 50oc, Op pressure- Atm. Tank Size: Ø14000 mm x 4000mm SWD + 300mm FB. Motor: Make-Siemens/CGL/BBL, NON-FLP,15hp-1440rpm, 415V, 50Hz, IP55, F-Class, Gear Box: Inline helical type. Make- Bonfiglioli. Coupling :Flexible coupling between gear box shaft and top shaft. Intank welded flange coupling between top shaft and bottom shaft. Operating Speed: ~30-50 rpm Lantern Stool: Lantern stool with bearing housing in MS. Shaft: Top shaft – solid –Ø120mm, MOC-MS, Bottom shaft – Hollow Pipe – 140mm od x ~3600mm long inside tank from agitator mounting plate. MOC-SS304 Impeller: 3-bladed hydrofoil type – 1no – Dia-2650mm at bottom+ 3-bladed hydrofoil type – 1no – Dia-2100mm at top. MOC-SS304

Supply and installation SCADA Automation with complete electrical automation equipment's & instruments along with hardware and software components (engineering PC cum operating console, Human machine interface, printers, system software, stabilizers, automation accessories, communication network accessories, signal/ instruments cables/ wires & related items.) complete installation with all accessories, fiting,cables, sensors in respect to run SCADA System complete. CPU 2MB, 24 V DC, Memory Card Slot (Make - ABB, Schneider, Reputed) Ethernet Module Power Supply Module Ethernet MB TCP/IP NIM Standard DI Module, 16 channel DO Module, 16 channel AI Module, 8 channel 8 port Managed Switch - 6TX + 2FX ports Power Supply - Redundant Dummy Coupler Module "Floor standing Enclosure - Panel with front & rear access with IP54 rating. Suitable for control room environment" Compact SCADA system with latest PC and peripheral accessories & A4 size LaserJet printer Licensed software for PLC programming Modbus to Modbus TCP/IP Converter Computer-Ethernet switch port-PLC Control Panel station Process graphics- Face plate’s- Alarm & Event generation PLC Control panel station

Any other item not covered above and required for O & M of biogas plant

Supply and fixing of flow meter

Supply and fixing of fire equipment's as follows :

Supply and fixing Water monitor as per standard specifications and as per direction of engineer in charge.

Supply & Fixing of Water + AFFF 6% Mechanical Foam type Fire Extinguisher (Stored Pressure type) conforming to IS:15683:2018 , Powder coated Internal & External Surface Deep drawn cylinder body of Mild Steel CR2 grade conforming to IS: 513, Squeeze grip Forged brass release valve with Inbuilt safety release device, Diaphragm Type, 0 to 25 bar range pressure gauge, 450 mm long EPDM discharge tube, QR code for Product Traceability including Fixing on wall with suitable Anchor Fasteners as required of following capacity. Test Certificates of all the Parameters along with Hydro test & Burst test (For Cylinder Body) Certificate from OEM / External NABL Accredited Lab is to be submitted. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . Capacity - 9 Ltrs

Supply & Fixing of Water + AFFF 6% Mechanical Foam type Trolley mounted Fire Extinguisher (Stored Pressure type) conforming to IS:15683:2018 , Powder coated Internal & External Surface Deep drawn cylinder body of Mild Steel CR2 grade conforming to IS: 513, Squeeze grip Forged brass release valve with Inbuilt safety release device, Diaphragm Type, 0 to 25 bar range pressure gauge, 450 mm long EPDM discharge tube, QR code for Product Traceability including Fixing on wall with suitable Anchor Fasteners as required of following capacity. Test Certificates of all the Parameters along with Hydro test & Burst test (For Cylinder Body) Certificate from OEM / External NABL Accredited Lab is to be submitted. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . Capacity 50 Ltr.

Higher Capacity 75 Kg DCP Trolley Mounted Fire Extinguisher: Fire Extinguisher Type DCP BC TYPE Maximum Service Pressure (Bar) 18 kg Cm2 Fire Class B, C Capacity 75 Kg Discharge Range (meters) 10 M Capacity 75 kg

Supply & Fixing of CO2 type Fire Extinguisher conforming to IS:15683:2018, charged with CO2 gas (purity 99.7% conforming to IS 15222), Powder coated Internal & External Surface Manganese steel ISI marked as per IS 7285 cylinder body , Wheel type Forged brass release valve ISI Marked as per IS 3224 with Inbuilt safety release device ((Fusible plug and Rupture Disc Type), 1.0 Mtr. Metal wire braided hose having minimum bursting pressure of 140 Kgf/cm2, Horn with metallic thread connection, QR code for Product Traceability, including Fixing on wall with suitable Anchor Fasteners as required of following capacity. Test Certificates of all the Parameters along with Hydro test & Burst test (For Cylinder Body) Certificate from OEM / External NABL Accredited Lab is to be submitted. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . Capacity 6 kg

Supply & Fixing of Dry Powder Agent (as per IS 4308:2019), ABC type Fire Extinguisher (Stored Pressure type) conforming to IS:15683:2018 , Powder coated Internal & External Surface Deep drawn cylinder body of Mild Steel CR2 grade conforming to IS: 513, Squeeze grip Forged brass release valve with Inbuilt safety release device, Diaphragm Type, 0 to 28 bar range pressure gauge, 450 mm long EPDM discharge tube, QR code for Product Traceability including Fixing on wall with suitable Anchor Fasteners as required of following capacity. Test Certificates of all the Parameters along with Hydro test & Burst test (For Cylinder Body) Certificate from OEM / External NABL Accredited Lab is to be submitted. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR . Capacity 4 kg

Complete O & M for production of bio gas, filling of bio gas, production of PROM and liquid fertilizer including engagement of required staff & all necessary spare parts & lubricants as per satisfaction of engineer in charge.

O & M For 1st Year

O & M For 2nd Year

O & M For 3rd Year

O & M For 4th Year

O & M For last 9 Months

Part -B (New work)

Supplying and fixing of Rotating screen with : Motor 5 hp along with gearbox of required capacity Material - MS Thickness- 6 mm Mesh - (-4mm) Length - 4 mtr Width - 1.5 mtr Input Conveyor- 6 mtr (2 hp motor) Output Conveyor- 6 mtr (2 hp motor) Reject Conveyor- 8 mtr ( 2 hp motor)

Supplying and fixing of Hammer Mill: Power 5 HP Capacity 1 Ton Per Hour Material Mild Steel Automation Grade Automatic

Supplying and fixing of Screen after drum roller Screen with 5 hp motor Material - MS Thickness- 6 mm Mesh - (-4mm) Length - 2.45 mtr Width - 1.25 mtr Output Conveyor- 3 mtr (2 hp) Reject Conveyor- 6 mtr (2 hp)

Painting of digester with Wall with 100% acrylic exterior paint of approved brand and manufacture to give an even shade with two or more coats including preparation of base with sand papering, primer, putty, etc complete in all respect including scaffolding and safety provision

Supply and fixing of Full HD resolution 10 Cameras Combo with (16 CH HD DVR 1Nos, Colour View in Night Bullete Outdoor 10 Nos, 2 TB Hard Disk,8 CH SMPS 2 Nos.) with laying , connection, fitting, DVR setup, switch with online monitoring system complete work in all respect.

Supply and installation of Water Cooler Storage Capacity: 80 LNumber of Taps: 2 Cold Material: Stainless Steel Type: Water Cooler Capacity: 40 L/Hr.

Supply and fixing of water purifier Purification Capacity: 50 LPH UV Lamp: 8 W Power Consumption: 130 W Material: CRCA Steel Purification Technology: RO+UV Type of Product: Water Purifier

Description of Work / Item(s)

Part C Supply of RAW material ( Not to be counted for evaluation of financial bid)

Bentonite

Rock Phosphate

Composting Culture Consortia-2x107cfu/gm

PSB(Phosphate Solubilizing Bacteria)-2x107cfu/gm

Azotobacter Supershiny flex Concentrate-2x107cfu/gm

KMB (Potash Mobilizing Bacteria)Super Shiny Flex Concentrate2x107cfu/gm

Trichoderma viride Supershiny flex Concentrate- 2x107cfu/gm

Pseudomonas fluorescence,Supershiny flex Concentrate- 2x107cfu/gm

Humic Acid, Supershiny flex Concentrate-K2O-6.00%

Amino Acid Supershiny flex Concentrate-80%

Fulvic Acid,Supershiny flex Concentrate-30%