Repair and replacing the Worm Gear Box and shutter in NKHLC outlet at mile 40/0 in Navalurkuttapattu Village of Srirangam Taluk in Trichy District.

Fabricating, Supplying and erection of Screw gearing steel shutters of size above 3.00 m and upto 4.00m width consist of skin plate made out of 12mm thick mild steel plate and horizontally stiffened with 150x75mm ISMB 150 at an interval not more than 0.50m and vertical stiffeners made out of 100x50mm mild steel channel at an interval not more than 0.60m and end vertical made up of 100x50mm mild steel channel 2 Nos on both sides, provided with 100mm dia steel Rollers 2 Nos on both sides with 100mm dia MS Rollers 2 Nos on both sides with 2" dia Gun metal bushes and 1" dia roller pin for smooth operation. The shutter lifted with 12mm thick mild steel gusset plate of required size on both sides fastened with rust free bolts and nuts etc. Providing leakage arrest pipe arrangements made with 75mm dia B-Class G.I Pipe at both ends for required height hanged in chain from the top of the shutter. The bottom seal made up of 75x10mm rubber seal covered with 65x8mm steel flats fastened with required with rust free bolts and Nuts. Conveying the fabricated shutter by using lorries including loading, unloading and leading the shutter to the vent. Dismantling the eroded shutter and shuttering arrangements by using necessary gas cutting equipments. Erecting the new shutter and the shuttering arrangements in the vent in proper position by using necessary hoisting equipments. The shutter shall be painted with two coats of Anticorrosive black paint over one coat of Red Oxide Primer. The rate including cost of materials consumables, labours power charges, conveyance charges for all equipments required conveying the dismantled materials to the section stores, cost of petty civil works, trial operation of shutter and warranty for 5 years etc., complete.

Providing 100mm new worm gear box assembly consist of cast iron top and bottom plates, worm nut made up of pig iron, worm shaft made up of EN8 steel rod and two numbers of thrust bearings. The top and bottom plates machined to suit the worm nut and shaft. The worm nut threaded inside to suit the 100mm dia screw rod and the outer side formed with helical teeth cutting to suit the worm shaft. The worm shaft machined to the required shape and size and provided with helical teeth to suit with the worm nut. The assembly fixed with two numbers of thrust bearing one on top and another on bottom of the worm nut and fastened with required bolt and nuts. The operating key made with 80mm square rod shaping with wire cutting machine and welded with operating handle made up of 32mm dia steel rod for required length. The gear box is to be rest on the top of MS stand made up of 75x75x8mm MS angle and the top covered with 16mm thick MS plate and the stand fixed on the 150x75mm MS channel fixed over top of the beams in platform. The gear box align with the screw rod and fixed with required bolts nuts etc, complete and as directed by the departmental officers. Painting the hoisting arrangements with two coat of aluminium oxide paint over two coat of zinc rich primer The rate including cost of worm gear, cost of all materials required, labour charges, process charges like gas cutting, welding, machining, milling, labour charges for dismantling, loading, lifting, unloading, transport, erection, charges for equipment's like derrick, chain pulley block, conveyance charges of to and fro of equipment's and labours to the site including cost of trial operation of the Shutter, inclusive of all taxes, etc, complete and as directed by the departmental officers and warranty for Syears etc., complete.

GST 18% in Figures