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| # | Company | Amount | Rank | Status |
|---|---|---|---|---|
| 1 | L1₹1.3 CrAdmitted-Finance | ₹1.3 Cr | L1 | Admitted-Finance |
| 2 | L2₹1.8 Cr+₹46.3 L (34.9%)Admitted-Finance | ₹1.8 Cr+₹46.3 L (34.9%) | L2 | Admitted-Finance |
| 3 | Rejected-Technical | - | - | Rejected-Technical Technically not Suitable |
| 4 | Rejected-Technical | - | - | Rejected-Technical Technically not Suitable |
| Sl No | Description | Qty | Unit | Kashinath Neelakanth Gurumatkal L2 | ABAK Constructions L1 |
|---|---|---|---|---|---|
| 1.00General and Routine jobs of Kiln and Preheater section equipments including shift operation on round the clock basis. Refer detail quantity given in scope of work Part - III of clause no - 1 to 5 of part - A and Part - B 6 to 33 | |||||
| 1.01 | Kiln equipment lubrication and greasing (i.e. tyre - 3nos, support roller - 6 nos, thrust roller -01 no & girth gear with pinion dipped lubrication - 01 set, nose ring fan -2 nos, preduster flaps -1 nos etc.), minimum quantity per day - 14 Nos per day | 5,040 | Nos | 140 ₹8,32,608 | 120 ₹7,13,664 Lowest |
| 1.02 | Temperature readings of support roller, kiln shell radiation and girth gear | 360 | Nos | 40 ₹16,992 | 20 ₹8,496 Lowest |
| 1.03 | Cooler equipment lubrication and greasing (i.e. cooler cross head bearing both sides- 8Nos, grate drive chains -3nos, guide sprocket -3nos, Clinker breaker - 1nos, Preheater area Belt bucket elevator -1Nos, Kiln feed bucket elevator -1 nos, weigh feeder -1nos etc.) Total equipment 18nos per day) minimum quantity per day - 18 Nos | 6,480 | Nos | 120 ₹9,17,568 Lowest | 120 ₹9,17,568 Lowest |
| 1.04Shifting of materials (i.e cylinders. Plates, equipment spares, lubricants) Material Less than 2MT | |||||
| 1.05 | Stores to workplace ( Ground floor) | 240 | Times | 600 ₹1,69,920 | 300 ₹84,960 Lowest |
| 1.06 | Ground floor to 30 Mtrs | 180 | Times | 600 ₹1,27,440 | 300 ₹63,720 Lowest |
| 1.07 | Preheater equipment checking i.e. servicing of air blaster and flapper valves (Air blasters - 30 Nos, Flapper valves - 15 Nos, ) Minimium Qty 6nos airblaster servicing & 2Nos Flap servicing. Total air blaster 6nos per day and flap valaves 2nos per day ,minimum quantity per day - 8 Nos | 2,880 | Nos | 200 ₹6,79,680 | 120 ₹4,07,808 Lowest |
| 2.00General and Routine maintenance of Coal mill section equipments including shift operation on round the clock basis. | |||||
| 2.01 | Raw coal hopper feeding from reclaimer to raw coal hopper | 696 | Times | 900 ₹7,39,152 | 675 ₹5,54,364 Lowest |
Tender Value
Refer Docs
EMD Value
₹2 L
Closing Date
29 Nov 2022, 3:00 pmClosed
HOD(Mech)
CCI Tandur
Annual contract for Plant Maintenance Jobs Reg
2022_CCI_134387_2
TCF/MECH/07/3078/22R
Open Tender
AMC/ Maintenance Contracts
Fixed-rate
365 days
CCI Tandur
Please refer Tender documents.
2 documents required · 2 mandatory
₹0
₹2 L
Yes
13 Dec 2022
12 Nov 2022
30 Nov 2022
12 Nov 2022
29 Nov 2022
22 Nov 2022
Amount
General and Routine jobs of Kiln and Preheater section equipments including shift operation on round the clock basis. Refer detail quantity given in scope of work Part - III of clause no - 1 to 5 of part - A and Part - B 6 to 33
Kiln equipment lubrication and greasing (i.e. tyre - 3nos, support roller - 6 nos, thrust roller -01 no & girth gear with pinion dipped lubrication - 01 set, nose ring fan -2 nos, preduster flaps -1 nos etc.), minimum quantity per day - 14 Nos per day
Temperature readings of support roller, kiln shell radiation and girth gear
Cooler equipment lubrication and greasing (i.e. cooler cross head bearing both sides- 8Nos, grate drive chains -3nos, guide sprocket -3nos, Clinker breaker - 1nos, Preheater area Belt bucket elevator -1Nos, Kiln feed bucket elevator -1 nos, weigh feeder -1nos etc.) Total equipment 18nos per day) minimum quantity per day - 18 Nos
Shifting of materials (i.e cylinders. Plates, equipment spares, lubricants) Material Less than 2MT
Stores to workplace ( Ground floor)
Ground floor to 30 Mtrs
Preheater equipment checking i.e. servicing of air blaster and flapper valves (Air blasters - 30 Nos, Flapper valves - 15 Nos, ) Minimium Qty 6nos airblaster servicing & 2Nos Flap servicing. Total air blaster 6nos per day and flap valaves 2nos per day ,minimum quantity per day - 8 Nos
General and Routine maintenance of Coal mill section equipments including shift operation on round the clock basis.
Raw coal hopper feeding from reclaimer to raw coal hopper
Shifting of materials (i.e cylinders. Plates, equipment spares, lubricants) Material Less than 2MT
Stores to workplace ( Ground floor)
Ground floor to 30 Mtrs
Coal mill equipment lubrication and greasing (i.e. FK pump -2 nos, best o feeder - 2nos, ESP screw conveyor -2 nos ESP RAL -1 nos, Cyclone RAL -6Nos, fine coal hopper top screw - 2nos, coal mill fan 1 & 2 -2nos, weigh feeder - 2nos etc.) minimum quantity per day - 03 Nos
General and Routine maintenance of LS Crusher, Raw Mill section equipments including shift operation on round the clock basis.
Feeding of Limestone crusher to reclaimer stack pile
Raw mill equipment lubrication and greasing and checking and replacement (i.e. reclaimer 1 & 2 - 2 nos, belt conveyor - 07 nos, weigh feedres - 03 nos, PJBF RAL - 6nos, Chain conveyor - 2 nos, Elevator -1 nos, Raw mill fan - 01 no & PJBF fan - 01 nos, multi cyclone discharge rotary air locks - 04 nos, belt bucket elevator - 01 no etc.) Total equipment 28 Nos, minimum quantity per day - 15 Nos
Shifting of materials (i.e cylinders. Plates, equipment spares, lubricants) Material Less than 2MT
Stores to workplace ( Ground floor)
Ground floor to 30 Mtrs
General and Routine maintenance of cement mills section equipments.
Cement mill equipment lubrication and greasing (i.e. belt conveyors - 07 nos, Girth gear - 02 nos, counter shaft - 08 nos, trunnion bearing - 04 nos, weigh feeder - 06 nos, belt bucket elevators - 02 nos, chain bucket elevator - 02 nos & ESP screw conveyor - 02 nos etc. Total equipment 33 Nos, minimum quantity per day - 10 Nos
Maintenance of elevators - 04 nos.
Shifting of materials (i.e cylinders. Plates, equipment spares, lubricants) Material Less than 2MT
Stores to workplace ( Ground floor)
Ground floor to 30 Mtrs
General and Routine maintenance of packing plant & Coal crusher section equipments.
Packing plant equipment lubrication and greasing (bucket elevator - 05 nos, conveyor belts - 14 nos, greasing of packer - 05 nos, wagon loading machines - 08 nos etc.) Total equipment 32 Nos, minimum quantity per day - 8 Nos
Coal crusher equipment lubrication and greasing (i.e. belt conveyor - 05 nos, gear boxes - 05 nos, coal crusher - 01 no, vibrating screen - 01 no, etc ) Total equipment 12 Nos, minimum quantity per day - 04 Nos
Shifting of materials (i.e cylinders. Plates, equipment spares, lubricants) Material Less than 2MT
Stores to workplace ( Ground floor)
Ground floor to 30 Mtrs
Packer maintenance on daily basis (i.e. checking and calibration, replacement of rubber spouts & sack holders etc.)
Replacement of various sizes of Gearboxes/ Fans/Motors/any machinery items etc. (any size) with alignment at any elevation during shutdown and break down.
Dismantling and Shifting
Erection, Alignment and finishing work.
Replacement of HRCS Castings i.e. Cooler side casting, Grate plates with its beam fixing & alignment, Lip plate, Tip castings, Conical segment etc during Shutdown
Dismantling and shifting to service yard.
Erection, welding and Finishing work
Kiln Throttling damper replacement – ( 3 MT of approximate weight per set) during shutdown.
Dismantling and Shifting
Erection, Support welding and finishing work.
Replacement of Cement mill shell liners, Head liners, Diaphragm liners during shutdown.
Dismantling and Shifting to storage yard.
Erection Alignment and finishing work.
Replacement of items in Deep Pan Conveyor/ Bucket elevators/ Drag chain( Kiln feed/ Cement Mill/ Packing Plant) during shutdown
Head drum assembly
Dismantling and Shifting
Erection Alignment and finishing work.
Tail drum assembly
Dismantling and Shifting
Erection Alignment and finishing work.
Replacement of DPC partition plates and fixing.
Replacement / Repair of DPC buckets and alignment
Replacement of rollers and finishing work.
Repair of partition web plate strengthening
RAILS
Dismantling and Shifting
Erection and alignment
Structural & Plate work like ducts, chutes,bends, etc,works during shutdown / Break down of the total plant.
Fabrication and finishing work
Dismantling and Shifting
Erection, welding, finishing work.
Immersion Tube Replacement in Cyclone
Fabrication and finishing work
Dismantling and Shifting
Replacement of Aligned conveyor chain in L.S. Crusher
Fabrication and finishing work
Dismantling and Shifting
Angle frame or Beam frame fixing & removal for holding the bricks in preheater section
Brick retainer plate (includes 6- 10mm thk plate fabrication and bottom ribs to be provided for support)
Shifting of cooling fan at kiln shell levels 5- 65mtrs (includes removal /fixing and shifting from ground floorto kiln platform level) Note: crane will be provided by CCI
Replacement of damaged spring plates and tightenng of ropes at kiln inlet & outlet segment
Kiln outlet tip casting replacement work (Includes removal/fixing of SS bolt, cutting, welding, anchor welding & addditional patch work (if required) and finishing works to start the plant smoothy, etc.,
Replacement of inner & outer tip casting segment (24 Nos)
Replacement of Damaged SS bolt at Inner & outer tip casting bolts
Multi channel burner pipe Maintenance work during shutdown
Brick retainer plate (includes 6- 10mm thk plate fabrication and bottom ribs to be provided for support)
Shifting of cooling fan at kiln shell levels 5- 65mtrs (includes removal /fixing and shifting from ground floorto kiln platform level) Note: crane will be provided by CCI
Replacement of damaged spring plates and tightenng of ropes at kiln inlet & outlet segment
Cooler Grate 1, 2 & 3 maintenance works during shutdown
Replacement of Dead grate plate, top dead grate plate, 25mm grate plate, 25mm half grate plate 13mm grate plate 13mm half grate plate & side casting (Includes removal/fixing of grate plate, cutting, welding, tightening of bolts, & finishing works to start the plant smoothly, etc.,)
Replacement of carrying wheel & drive crosshead wheel with bearing & assembly and rail replacement work
Cooler carrying wheel sealing plate replacement during shutdown dia Ø127mm (includes complete dismantling /fixing of new plate, welding, cutting & any small modification works if required)
Cooler drive shaft sealing plate replacement during shutdown dia Ø200mm (includes complete dismantling /fixing of new plate, welding, cutting & any small modification works if required)
Replacement of breaker hammer (includes dismantling of hood, cutting, wedling & tightening of bolts, etc., and finishing works to start the plant smoothly)
Replacement of grizzly bars ( (includes dismantling of hood, cutting, wedling & tightening of bolts, etc., and finishing works to start the plant smoothly)
Cooler drag chain conveyor maintenance works during shutdown
Replacement of drag chain links and pins
Replacement of pins
a. Cooler inclined roof with brick holding/castable arrangment, b. Preduster roof with brick holding frame/ castable arrangment, c. TA duct roof with brick holding frame/ castable arrangment works. d) Cooler & preduster side walls and top roof with brick holding frame/castable arrangment during shutdown and finishing works to start the plant smoothy, etc.,
Replacement of Dead grate plate, top dead grate plate, 25mm grate plate, 25mm half grate plate 13mm grate plate 13mm half grate plate & side casting (Includes removal/fixing of grate plate, cutting, welding, tightening of bolts, & finishing works to start the plant smoothly, etc.,)
Replacement of carrying wheel & drive crosshead wheel with bearing & assembly and rail replacement work
Preheater all Cyclone feed pipe & cyclone Maintenance work
Redspot patch box provision (includes Anchor welding, castable & welding etc.,)
Feed pipe replacement work 600 -800mm (approx) with castable up to 25Mtr (include cuttiing, welding dismantling, erection works & finishing works to start the plant & etc.,)
Feed pipe replacement work Dia 600 -800mm (approx) with castable above 25Mtr (include cutting, welding dismantling, erection works & finishing works to start the plant & etc.,)
Feed pipe Patch replacement (includes Anchor welding, castable, welding & finishing works etc.,)
All Cyclone cylindrical portion, Riser duct portion, inlet tangential portion, bottom cone portion Patch work (includes Anchor welding, castable, welding & finishing works etc.,)
Replacement of coal mill balls & rings
Redspot patch box provision (includes Anchor welding, castable & welding etc.,)
Feed pipe replacement work 600 -800mm (approx) with castable up to 25Mtr (include cuttiing, welding dismantling, erection works & finishing works to start the plant & etc.,)
Cement mill works
Gear box oil pump replacement
Mill inlet and outlet bearing oil pump replacement
Oil filters replacement
Water pump replacement
Girth gear grease spray pump replacement
Fixing of CGI Sheets with cladding and angles
Coal Pipe at Kiln and Coal Mill Section
Coal firing pipe at kiln platform Dismantling and shifting & Erection, alignment and finishing work
Replacement of Airslide cloth in VRM, Kiln and Cement mill and packing plant section during shutdown.
Limestone / Coal Reclaimers : Buckets and Chain link replacement & repairing during shutdown
Buckets fabrication work
Buckets repair/straightening to shape
Replacement of reclaimer chain link
Replacement of Idlers & belts of Belt Conveyor From 650 mm to 1200 mm size Belt conveyor during shutdown.
Dismantling and erection of Carrying / Troughing /impact Idlers
Dismantling and erection of Return Idlers
Replacement of Belt conveyor belts from 650mm to 1200mm
Welding and patch repair at various elevations of the plant
Dismantling and erection of Carrying / Troughing /impact Idlers
Dismantling and erection of Return Idlers
Replacement of Belt conveyor belts from 650mm to 1200mm
S.S./ Alloy steel ANCHOR
Fabrication of Anchor
welding of anchors
Cement mill/Packing plant Chain Bucket Elevator works
U Link replacement
Chain link sets replacement
Buckets Fabrication and repair work.
Buckets Dismantling & Erection
Belt bucket elevator bucket bolts tightening and belt joint bolts tightening
Kashinath Neelakanth Gurumatkal
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