REPAIR AND MAINTENANCE OF FIRE PIPE LINE, HYDRANT VALVES, HYDRANT BOXES AND OTHER ALLIED WORK AT INS EKSILA AND INHS KALYANI AND OTHER AOR UNDER GE (U-II) VISAKHAPATNAM

Amount

S & F in repair 63 mm dia Gun Metal fire hydrant landing valve type A (single head outlet) with new hydrant (ISI marked), complete all as specified and directed.

S & F in repair 63 mm dia Gun Metal fire hydrant landing valve type B (Double head outlet) with new hydrant (ISI marked), complete all as specified and directed.

M& L for PCC (1:3:6) type C2 using 40 mm graded stone aggregate as a base foundation for the pipe lines including one coat of white wash and necessary form work, complete all as specified and directed. Note:- Quoted rates shall be inclusive of removing the damaged PCC base foundation, levelling the surface as directed by Engr-in-Charge.

S & F in repair single hydrant stand post of size 80 mm bore (heavy grade) made of MS pipe, 1.50 m height with 90, duck foot bend both end flanged including welding (if required) to suit single fire hydrant valve and testing, complete all as specified and directed.

Taking down & refixing the old fire hydrant valves of size 63/80mm dia from hydrant post and removing the corrosion, changing the damaged pins from pivot end, softening the shaft of iron wheel and applying the greese for lubrication of fire hydrant valves, complete all as specified and directed. Note:- Quoted rates shall be inclusive of Nut & Bolts, rubber gaskets and other connected items.

Repair/ maintenance of fire hose box by changing of damaged doors along with locking arrangements, front glass of existing size, PCC foundation and necessary rubber gaskets for doors, complete all as specified and directed. Note:- Quoted rates shall be inclusive of one coat red-oxide paint, paint red and inside clean white paint and numbering of box as directed by Engr-in- Charge.

S & F in repair 15 mtrs long percolating canvas hose of 63mm dia with male and female coupling with copper winding conforming to IS 903, complete all as specified and directed.

S & F in repair hose reel drum 30 mtrs length, complete all as specified and directed.

S & F in repair four way fire brigade inlet connection with isolation valve having instantaneous gun metal coupling of 63mm dia complete all as per fire standards made out of 150mm dia class 'B' MS pipe, complete all as specified and directed.

S & F in repair fire hose box made of 18 gauge MS sheet 1200mm x 900mm x 600mm with double door with 4mm thick glasses and door frame made of 16 gauge MS sheet painted fire red outside and brilliant white inside and numbering of box with white paint on a circular black background paint of size as dictated complete all as specified and as directed.

S & F in repair fire hose box made of 18 gauge MS sheet 800mm x 600mm x 250mm with double door with 4mm thick glass and door frame made of 16 gauge MS sheet painted fire red outside and brilliant white inside and numbering of box with white paint on a circular black background paint of size as dictated complete all as specified and as directed.

Supply and fix in repair 63 mm SS branch pipe and nozzle confirming to IS:903, complete all as specified and as directed.

M&L for Framed work such as grills, gratings, etc.. with ends of bars shouldered and/or riveted, or forged into spikes, framed guard bars, barred iron doors, ladders, framed balusters, walk ways; railings, framework of water tanks and similar work conforming to Fe.290.Gde-E-165, complete all as specified and directed.

M&L for construction of brick massionary valve chamber of the following internal dimension with angle iron frame and MS sheet cover 3mm thick duly painted 2 coats of red oxide/ zinc chromate primer including lifting handle, locking arrangement, excavation and earth work, plastering including dismantling of old valve chamber of any size and taking out rusted MS sheet with angle iron frame, complete all as specified and directed:-

900 mm x 900 mm x 900 mm (For 100mm & 150 mm Valve)

1200 mm x 1200 mm x 1200 mm (For 200 mm Valve)

Labour for pressure testing of existing 150 mm DI/MS fire main system , identifying for leakages for rectifications including replacement of gland packing of sluice valves, rubber insertion packing, nut ,bolts etc of flanged joints/ defective flanges etc complete for making the system leak proof complete all directed by Engineer-in-charge. Note: (a) The rate quoted is deemed to be inclusive of T&P such as air compressor for pressure testing etc (b) Earthwork, DI/MS pipe & specials required for rectiifcation if any shall be measured and paid separately under relevant items BOQ.

Excavation in trenches in soft/lose soil n.exc. 1.5M wide & n exc 1.5M deep for laying of GI/CI pipe line & getting out including forming bottom surface all as specified and directed.

Returning, filling in, trenches including spreading, levelling, watering and well ramming in layer n.exc. 250 mm in any type of soil after the pipe laid & tested complete all as specified and directed.

Removing excavated surplus soil to a distance n.exc. 50mtr and depositing where directed at a level n.exc. 1.5 m above the starting point all as specified and directed

M & L for maintenance of Diesel engine operated fire fighting pump of 105 BHP including replacement of necessary filters, spares, engine oil . the rate quoted is inclusive of head cleaning, taper setting all as directed by Engineer-in-charge.

M & L for Dismentling the Exhaust pipe of 105 BHP Diesel Engine at site , Repair to the Exhaust pipe by necessary Welding works and refix the Exhaust pipe at the same location all as specified by Engineer -in -charge

Overhauling to Jockey pump set and motor as per the original assembly after replacing the worn out unserviceable parts,including cleaning replacing the bearings for both pumps & motors including packing bolts, nuts washers and MS clamps etc and applying one coat of approved enamel paint on exposed steel surface, making the pump and motor fully serviceable including machine work etc and testing the both after refixing and commissioning for satisfactory operation on its full load all as specified and directed by Engineer - in - Charge for following Capacity

M&L for overhauling of squirrel cage induction electrical motor, 3 phase, 415 volts incl disconnecting all electrical connections, decoupling from pump, taking down the motor from foundation, cleaning and varnishing the stator & rotor winding, heating and drying, replacement of burnt terminals, greasing to bearings, re-assembling the motor and refixing of motor on the foundation by using new nut, bolts and washers, coupling with pump, checking alignment connecting all electrical connections, checking the vibrations, RPM, ,and testing on full load all as directed and specified for the following capacities of motors:-

100 HP/75 KW induction motor

125 HP/90 KW induction motor

80 HP/60 KW induction motor

M & L in repairs for gland packing of required size gland superior quality to centrifugal / monoblock pumps of following capacities, complete all as specified and directed :-

M & L writing letters or figures (Block, Roman, Italic or Indian) letters 5 cm long n.exc 30 cm high with skilled labour

M & L writing Index hands (natural size) or arrow marks showing direction of water flow on CI/DI/MS pipes of any size up to 40 cm long all as directed at site.

M&L for painting of pumpsets of following capacity with a coat of approved synthetic enamel paint including inlet & out let pipe lines complete including preparation of old painted surface and writting MES number all as specified and directed.

90 HP to 125 HP

50 HP to 85 HP

20 HP to 40 HP

7.5 HP to 15 HP

2 HP to 7 HP

105 BHP Diesel Engine

M & L Preparation of old painted steel surfaces of any description, over 10 cm width or girth, not otherwise described and applying one coat of synthetic enamel paint after priming with red oxide, Zinc chrome, complete all as specified and directed.

Surface dressing in soft/loose soil not exeeding 15 cm deep, across the pipe lines and including site clearence, cutting and cleaning of branches / bushes / plants / grass obstructing the pipe lines / valves / chambers / sumps / OHTs on either sides and water supply Installation area including disposal of materials up to a distance not exceeding 50 m, complete all as specified and directed.

Labour only for attending break down of any size CI/DI/MS pipe line bursting / cracks and including cleaning / removal of broken pipe pieces of various lengths through gas cutting / manual cutting as per site requirement and including inserting necessary specials such as pipes, CI / DI Collar / mechanical Joints etc as per site requirement, testing for leakages of lead joints, testing and necessary dewatering complete all as specified and directed by Engr-in-Charge. Note 1:- The quoted rate shall deemed to be inclusive of the following:- (i) Arrangement of suitable Pump sets for dewatering at the time of attending break down. (ii) Necessary labour/trade men for attending break down. (iii) Labour element required for fixing CI/DI/MS pipes, specials, fittings etc. Note 2 :- M & L for Lead joints, DI/ MS pipes, specials, fittings and Excavation will be measured and paid seperately under relevant items.

Burning out lead joint in position including removing old lead to store for the following sizes, complete all as specified and directed:-

150 mm bore

200 mm bore

250 mm bore

Material and labour for run lead joint for spigot and socket pipes (CI/DI) and fittings of following sizes. complete all as specified and directed by Engr-in-Charge.

150 mm dia

200 mm bore.

250 mm bore.

Supply only DI Specials (any type radius and angle) tapers any type straight increasing decreasing or double socket and ''Y junction double branch ,Collar, cross (all sockets or socket and spigot)caps and plugs upto 300 mm bore.

Supply only Ductile Iron pipe of following sizes conforming to IS-8329:2000, with socket & spigot ends, Class "K9" including flexible push on joint in any length laid in trenches, complete all as specified and directed.

150 mm dia

200 mm dia.

250 mm dia.

300 mm dia.

Supply & laying MS ERW pipe of following dia heavy grade for inserting in position, making leak proof joints including fittings and testing the pipe line for leakage, taking down unserviceable including painting with two coats of synthetic enamel paint over a coat of red oxide primer complete all as specified and directed.

150 mm dia

100 mm dia

80 mm dia

Supply and lay in repair GI water tubing of following sizes in floors/ on roof /on wall / trenches of medium grade with all fittings, complete all as specified and directed.

20 mm dia bore

25 mm dia bore

40 mm dia bore

50 mm dia bore

Supply and fix gun metal gate valve with iron wheel head screwed both ends for iron pipe of following size including dismantling old one, complete all as specified and directed.

20 mm dia bore

25 mm dia bore

40 mm dia bore

50 mm dia bore

M & L for arresting water leakage from sluice valve, by refacing, regrinding of sluice Valve, Repacking stuffing box of sluice valve spindle including taking apart and reassembling the same including replaceing old check nuts with new one made out of MS/CI material, with and including replacing perished gland packing, rubber gasket, bolts and nuts, complete all as directed.

80 mm bore

100 mm bore

150 mm bore

200 mm bore

S&F in repair Sluice valve of cast iron body with flanged ends duly drilled ISI marked as per IS (14846-2000) PN - 1.6 with brass spindle and check nut including operating wheel etc. and fixed with new bolts, nuts, washers and rubber insertion packing complete all as specified and directed for the following bores:

200 mm dia

150 mm Dia

80 mm Dia

Supply and fix in repair Cast carbon steel non-return valve swing type as per BS.1868 Class -300 & flange drilling ANSI B.16.5 Class-300, with body disc & cover, CCS-SA 216 Gr WCB Body & Disc seat-ring SS-410/304, Hinge pin SS-410, Bolts & nuts SA 193/194 Gr B7/2H etc complete including replacement of perished nuts, bolts, washers and rubber gasket etc.of following sizes complete all as specified and directed.

150 mm dia

200 mm dia

Supply and fix in repair CI foot valve ball type with necessary rubber gasket, bolts, nuts and washers for following size, complete all specified and directed.

80 mm bore

150 mm dia.

200 mm dia.

Supply and fix water pressure gauge standard dia 4" dia dial , Range 0-21 Kgs at the delivery side of pump sets complete tubing, fitted with stop cock etc, all as per standard practice and complete all as specified and directed.

Supply and replace lead acid battery 12 volts 120 AH, including 2 Nos. copper leads / connectors of suitable capacity/size/length, complete all as specified and directed.

Supply and replace lead acid battery 12 volts 180 AH, including 2 Nos. copper leads / connectors of suitable capacity/size/length, complete all as specified and directed.

S&F in repair MCCB 4 Pole, 415 V, fixed type, 63 to 125 Amps with breaking capacity 16 KA, complete all as specified and directed.

S&F in repair MCCB 4 Pole, 415 V, 160 Amps with breaking capacity 36 KA, complete all as specified and directed.

S&F in repair MCCB 3 Pole, 415 V, 400 Amps with breaking capacity 36 KA, complete all as specified and directed.

S&F in repair MCCB 3 Pole, 415 V, 650 Amps with breaking capacity 50 KA, complete all as specified and directed.

S&F in repair MCB 4 Pole, 415 V,,40 to 63 Amps, C Curve with breaking capacity 15 KA, complete all as specified and directed.

Supply and fix in repair LED street light fitting 60 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with driver, lamp bracket with impact and corrosion resistant including thermal management in multiple optics complete with IP 65/66 protection, complete all as specified and directed. Make: Havells cat No.ENDURAPERLNEOSL60WLED757PASYTOPC

Supply and fix submersible pump controller suitable for AC 415 Volts, 50 Hz, 3 Phase submersible pump set upto 6 HP capacity including removing the old unserviceable starter from the panel complete all as specified and directed.

M & L for Earthing complete with galvanised steel earth plate electrode 60 cm x 60 cm x 6 mm thick buried directly in ground vertically to a depth not less than 2.25 metres below ground level with top edge of earth plate at a depth not less than 1.5 metre below ground level, connected to galvanised iron or steel, earth strip 32 x 6 mm size by means of nuts, bolts check nuts and washers made of galvanised iron or steel, earth strip protected by galvanised iron pipe 40 mm bore, medium grade and connected to main switch board or main control board / DG Set as directed and including concrete pit in PCC (1:3:6) type C1, pre-cast RCC cover slab 30 cm x 30 cm x 10 cm with one lifting handle made of 8 mm dia MS bar funnel wire mesh, 20 mm bore galvanised iron or steel pipe medium grade for watering charcoal or coke and salt in alternate layers, necessary excavation and earth work in any type of soil complete all as shown in electrical Plate No 3 of MES Schedule Part- I and testing, complete all as specified and directed

Supply and replace single core XLPE insulated, PVC innersheathed, Armoured 16 sq mm copper cable complete all as directed.

Dismantling the old unservicable installation "Glow sign" board and Design, fabricate, supply & install Glow sign board of size 1.80 x 1.00 x 0.20 metre of board made up of Plain steel sheet of 1.0 mm thick with M S medium grade Square tube supports of size 25mm with Bakelite flex (Transparent) type white and blue in colour by computerised stenciled letters in various clean white capital letters on blue/ other colour as directed in English/ Hindi with required numbers and Flourecent tube lights 4x40 watts (bajaj/Philips) fitting complete including necessary fitment, electrical wiring, MS angles/ Steel round bars, GI sheets, pipes clamps bolts & nuts, complete all as specified and directed.

Supply, install, testing and commissioning of cubical housing cabinet type (outdoor) LT Panel, double door type, PCC plinth mounted, completely dust/water/ weather/ vermin proof with locking arrangements openable from front side, made out of 3.15 mm thick CRCA sheet powder coated overall size to accomodate the following and built upon suitable size angle iron frame work, having front hinged doors, lifting lugs 2 Nos, earthing strips at rear side, bottom detachable gland plate complete with suitable size zinc and passivated nut, bolts, spring and washers and apply spray paint with powder coated painting, the panel should be suitable for 415 volts, 50 Hz, 3 phase 4 wire system and shall be accomdated with 400 Amps capacity solid aluminium busbar 1100 volts grade having sleaving and internal connection should be provided with aluminium strips of suitable size including necessary PCC foundation of suitable size and to accommodate and including the following and taking down existing U/s one, complete all as specified and directed

Dismantling of LT over head ACSR conductor of any size including separating, serviceable conductor and kept in safe custody for re-use in the work and removing unserviceable conductor for site complete all as specified and directed.

S&F aluminum conductor steel reinforced (ACSR) on over head LT electric line with stretching and tensioning the same with required span sag and binding the conductor with pin/shackle insulator and jumpers with aluminum binding wire not less than 2mm dia complete all as specified and directed.

Dismantling of cross arms fixed on Steel tubular poles carefully including separating and getting aside, serviceable cross arms for re-use in the work and removing unserviceable cross arms from site complete all as specified directed.

S & F cross arms made out of mild steel channel or angle section of reqd size and shape including clamp back plate with bolts, nuts and washers drilled for insulator bolts welding bending cold or hot in any shape or size as directed and painted with two coats of aluminium paint over a coat of red oxide primer complete all as specified and directed.

Dismantling of LT insulators of any type and size from position including separating and getting aside serviceable insulator for re-use in the work from site complete all as specified and directed.

S & F pin type insulator porcelain vitreous, white, brown or green insulator including one galvanized mild steel spindle two galvanized iron washer and one galvanized iron nut 100mm height 6.5mm dia for 1100 volts grade complete all directed.

Dismantling of old unserviceable bending/broken tubular pole of any size with necessary disconnection of electric wire, demolition of concrete foundation including excavation and earth work as required and removing the same from site and including earth work complete all as specified and as directed. Note : (Dismantling of cross arms and insulators fixed with pole shall be measured and paid separately under relevant items here-in-before)

Supply, erecting and fixing in true vertical position, steel tubular swaged pole (410 SP – 31), 09 mtr long, complete with cast iron base plate, pole cap / finial taper plug, bolts, nuts and washers, welded reduced section and longitudinal weld throughout entire length of pole with and including necessary earth work in any type of soil and disposal of surplus soil to a distance not exceeding 50 mtr, PCC (1:4:8) type D-2 (using 40 mm graded sand stone aggregate) in the base and foundation upto ground level and PCC (1:2:4) type B-1 (using 20 mm graded black trap/granite/basalt stone aggregate) for coping of the pole including necessary form work including 2 coats of black bituminous paint externally upto planting depth and remaining exterior portion of pole shall be provided with one coat of red oxide primer and two coats of aluminium paint including numbering the poles complete all the metallic surfaces all as specified and directed.

M&L for preparing of old painted surface of steel tubular electric pole 9 mtr long (effective painted length from top of foundation concrete to top of pole) including struts cross arms clamp, etc fitted on pole and applied one coat of aluminum paint after properly cleaned with sandpaper/wire brushes and including numbering of the poles of the metallic surfaces all as specified and directed.

S&F PVC line separator of 10 mm dia fixed on LT over head line of 4 span including taking down old unserviceable one, complete all as specified and directed.

Supply & lay LT UG cable XLPE 120 Sqmm 3.5 Core insulated and armoured, with aluminium conductor, LT 1100 Volts grade including removing thr existing one, complete all as specified and directed.

Supply and fixing in repair 270 HP soft starter with inbuilt contactor and relay, complete all as specified and directed.

Supply and fixing in repair 60 HP soft starter with inbuilt contactor and relay, complete all as specified and directed.

Labour for attending GI pipe line complaints (break downs) in trenches/ floors/ path/Wall for pipe of size 20 mm to 100 mm dia inclusive of all GI fittings like bends, sockets, unions, reducers and elbows etc., and cutting and threading of pipes as per site requirement, complete all as specified and directed. Note: Earth work, Supply only GI Pipes shall be measured and paid separately.

S&F in repair of taping beach valve of 150 mm to 50 mm of cast iron body with rubber strip PN - 1.6 with complete accesssories, complete all as specified and directed.

Supply and fixing in repairs water level indicator, 36" dia as per IS and including numbering with radium stickering heavy duty float, counter weight heavy duty driving gear nylon wire fitted in all in GI housing, cutting the RCC slab and making good the slab, painting the exposed surface with two coats of synthetic enamel over a coat of red oxide primer complete all as specified and directed.

SCHEDULE OF CREDIT Note :- Amount of Rs. 1,61,970.00 indicated in Tender Documents as Schedule of Credit shall be deducted from the total quoted amount of BOQ.

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