SPECIAL REPAIR TO DG SETS OF SSC BLDG AND PROVISION OF TWO HIGH MAST LIGHT FOR DOMESTIC AREA AT AF STATION BAREILLY

Amount

Repair to DG Set engine of capacity 320 KVA of Make : Kirlosker, 1500 RPM, water cooled, by dismantling / strip opening for replacement following new spare parts by removing the old U/S spare parts including servicing of DG set and including commissioning, testing as per manufacturers instructions complete all as specified and directed. Note :- (i) Make of spare parts and Gen set of OEMs shall be same. (ii) Spare Part shall be measured separately and are given below.

(i) Self starter 24 Volts DC suitable above mentioned DG-set-------- 01 No. Make- Kirlosker cat pt No. KL6.140.12.0.00 (ii) Engine wiring harnes assembly with EMS 907---------01 No. Make- Kirlosker cat pt No. KL6.906.10.0.00 (iii) Enginer control unit (EMS 907)-----------01 No. Make- Kirlosker cat pt No. 2H.865.51.0.00 (iv) Control unit ESD 5111CE for paralleling---------------01 No. Make- Kirlosker cat pt No. F6.741.06.0.00 (v) Lubrication oil filter cartridge----------------01 No. Make- Kirlosker cat pt No. KV0.043.03.0.00 (vi) Fuel filter assembly complete------------01 Make- Kirlosker cat pt No. K0.110.01.0.00

(vii) V belt ------------01 No. Make- Kirlosker cat pt No. KL6.086.01.0.00 (viii) Hose fuel (Feed pump to filter)----------01 No. Make- Kirlosker cat pt No. KL6.194.04.0.00 (viii) Hose fuel (Feed pump to filter)--------------01 No. Make- Kirlosker cat pt No. KL6.194.04.0.00 (ix) Hose fuel (Filter to FIP)-----------------01 No. Make- Kirlosker cat pt No. KL6.194.05.0.00 (x) Fuel pipe set------------------01 No. Make- Kirlosker cat pt No. KL6.102.06.0.00 (xi) Koel care super gunuine coolent oil--------------40 Ltrs Make- Kirlosker cat pt No. 82.050.10.0.20 (xii) AVR model TAVR-18 (part No. AG4031720000)--------------01 No. (xiii) Air cleaner primary element for 8K15TA---------------01 No. Make- Kirlosker cat pt No. KV8.505.02.0.00 (xiv) Air cleaner safety element for 8K15TA----------------01 No. Make- Kirlosker cat pt No. KV8.505.03.0.00 (xv) Battery 12 volts 180 AH------------------02 Nos Make: Tata green (xvi) Dhoti (clothe)--------------------- 04 Pcs (xvii) Fuel tank cleaning & radioter Cleaning------------ 01 Each Job

Repair and cleaning to oil cooler of capacity 320 KVA DG set cummins/ Kirlosker diesel engine water cooled with following parts complete all as specified and directed :- (i) Element tube oil cooler ---------- 02 Nos (ii) 'O' Ring--------------- 02 Nos (iii) Retainer 'O' Ring----------- 02 Nos (iv) Gasket--------------01 set (v) Hose--------------01 set (vi) Clamp hose---------- 02 Nos

M&L for shifting of DG set of capacity 320 KVA with in the radius of 5 to 10 KM by crane with proper locking arrangement after properly disconnection of cable connection & earthing strip and including with cable connection after shifting complete all as specified and directed by Engineer-in-Charge.

M & L for providing reinforced cement concrete 1:2:4 (Nominal Mix) type B-1, using 20 mm graded crushed stone aggregate as in foundation including rafts, footing, foundation beams, plinth beams, base of columns and the like complete all as specified and directed.

M & L for mild steel TMT bars 10 mm dia and over, cut to length, bent to shape required including cranking, bending spirally for hooping for columns and binding with and including mild steel wire (annealed) not less than 0.9 mm dia or securing with clips complete all as specified and directed.

M & L for 10 mm thick rendering on fair faces of brick work or concrete surfaces with cement mortar 1:4 finished even and smooth (without using extra cement) complete all as specified and directed.

Excavation in post holes (or similar holes) each not exc. 0.50 Cum, getting out, returning, filling and ramming earth or broken rubble mixed with earth around in layers not exc. 25 cm watering and removing surplus soil to a distance not exc. 50 m and making good surface as in hard / dense soil complete all as specified and directed.

S & F steel work as in tubular trusses including special shaped washers etc. complete using ERW or induction butt welded tubes conforming to IS – 1161 – 1979 grade St – 240 complete all as specified and directed.

S&F Pre-painted Trapezoidal profile galvalume or Zincalume profiled coloured coated steel sheet 0.63 mm total thickness (with coating and painting) of approved colour as in roof covering/cladding, fixed with self tapping screws (make hilty/fissers), neoprene and epdm washers class 3 of AS-3566(5.5-14X5 for crest and 5.5-14X25 for valley fixed) with 150mm end lap and one corrogation side lap whereever required penetrations and lap in sheet shall be sealed by using proper sealant profile/HDPE fillers shall be provided whereever required to close voids between sheets and fastners etc. as in roof covering/ cladding in straight or curved surface in any height complete all as specified and directed. Note : (i) The colour of sheet for bldg shall be approved by GE. (ii) Sheeting shall be fixed of any height. Make : Tata Blue Scope/Jindal

M & L for preparation of new or previously untreated steel and iron surfaces of any description, over 10 cm width or girth, not otherwise described and applying two coats of synthetic enamel paint over one coat of red oxide primer complete all as specified and directed.

Supply installation, commissioning & tesing in replacement of old U/S AMF panel by newAMF panel complete, Dust and Vermin proof, front and rear opening factory fabricated AMF control Outdoor type complete with circuit diagram and with 24 volts DC system suitable for 320 KVA DG set with & including internal wiring, floor mounted type totally enclosed made out of MS CRCA sheet, 3.15 mm thick and Painted as specified in particular specification complete all as specified and directed by Engineer-in-Charge. (Panel shall be of CPRI approved factory fabricated of any of make ie M/S Sudhir Power/ M/s Dev Electronics/ Havells) The panel shall be comprises of following accessories :-

(vi) Battery charging indicator lamp-------------------------- 01 Nos (vii) Auto/ Manual / Test Switch------------------------------- 01 Nos (viii) Battery charging amp meter and voltmeter digital / Analog------------------------------------------------------------------ 01 Nos (ix) Emergency stop push button/ switch------------------- 01 No (x) MCCB, 04 pole of size frame 2 current rating of 630 Amps and altimate breaking capacity ICU 50 KA for 415 volts 03 phase 4 pole thermal magnetic ultimate release type and adjustable overload upto 80 to 100% and neutral protection upto 100% AC supply Make: ABB/ Legrand / L&T / Siemens / C&S electric/ ABB Tmax--------------------------- 02 Nos

(xi) Under / over voltage relay suitable for 3 phase 415 volt AC-3 supply ----------------------------------------------------------------- 02 Nos (xii) Electronic timer type ET suitable for 24 volts, DC supply as per recommendation of DG manufacturer - DC supply for 0-10 second------------------------------------------------------------------------------ 01 Nos (xiii) Engine starting relay with sequence timer & master timer suitable foir 24 volts DC supply as per recommendation of DG manufacturer----------------------------------------------------------------------------- 01 Nos (xiv) Battery charging transformer 24 volts DC as per recommendation of DG manufacturer--------------------------- 01 Nos (xv) By pass arrangement with rotary type by pass change over switch of capacity 630 Amp AC on load to isolate the AMF panel----------------------------------------------------------------------------------- 01 No

(xvi) Three pole power contractor with standard coil voltage of 415 volts 50 Hz and auxiliary contract of 02 Nos + 2 NC having AC three phase rating of 550 Amps MNX series type of size FR-06 all as specified and directed by Engineer-in-Charge. Make: Siemens/ schieder/ L&T/ Legrand-------------------------------------------- 02 Nos (xvii) Single lamp indicator (self running type)---------------Set of Three. (xviii) Rectifier 4 plates of size 96mmX96mm---------01 No.

M&L for LT XLPE insulated, armoured heavy duty electric cable in trenches/ duct/ in ground with aluminium conductor, 1100 volts grade of cross- sectional area 300 Sqmm 3.5 core complete all as specified and directed by Engineer-in-Charge.

M&L preparation of old painted surface of DG sets by removing all dirt dust grease oil etc and spray painting complete with as per colour code of diesel engine generator set of cap 320 KVA with two coat of synthetic enamel spray paint of approved colour and writting MES No. and capacity of DG sets complete all as specified and directed by Engineer-in-Charge.

S&F in replacement of aluminium lugs of size 300 sqmm all as specified and directed by Engineer-in-Charge.

Excavating in trenches, not exc. 1.5 m wide and n.exc 1.5 m in depth for taking out/laying of cables/pipes etc. n.exc 10 sqm on plan and n.exc 1.5 m in depth and getting out in soft/loose soil all as specified and directed.

Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc. 25 cm thick in each layer as in soil complete all as specified and directed.

Removing of surplus soil to a distance not exceeding 50 mtr and depositing where directed at a level not exceeding 1.5 mtr above the starting point complete all as specified and as directed.

M & L for dry sand cushioning to underground cables with 8cm thick before laying of cables and 15cm thick after laying and stretching of cable all as specified and directed. Note :- Sand will be measured after punning.

Supply and lay sub class 'B' brick for covering to under ground cable laid dry flat transversally width equal to the length of the cable all as specified and directed.

Supply and laying of cable XLPE Insulated screened PVC bedded galvanized steel strip or wire armored, electric power cables (heavy duty) 1100 Volts grade with standed aluminium conductor of size 35 sqmm x 3.5 Core complete all as specified and directed.

Supplying, fixing and installation of 16 Mtr High Mast shaft in two sections suitable to withstand 50 m/Sec wind speed,with raising lowering system comprising head frame, luminairies carriage suitable to install 12 Nos. luminairies in symmetrical arrangement double drum winch, 6 mm diameter stainless steel wire rope, tralling cable connector, integral power tool motor, manual handle, junction box, lightning finial , (wiring material from JB to individual luminaire & MCB in base comartment are included and are a part of installation) with foundation bolts manufactured from special steel along with nuts, washers, anchor plate and common template, with outdoor type stand mounted feeder pillar with 32 A TPN MCB incomer, single dial time switch, 25 A TP contactor for the automatic switching of luminaires, power tool control with 2 Nos. 9 A contactors and raise/lower push button, incoming 35 Sqmm and outgoing 16 & 2.5 Sqmm terminals including construction of shallow foundation with M-20 grade concrete

for the high mast considering the safe soil bearing capacity at site as 10 Tonne/Sqm at 2 M depth with all materials and labour including erection of the high mast with the help of suitable tools and plants, wiring of luminaires with all wiring materials like PVC insulated PVC sheathed suitable core flexible cable of copper conductor of 1.5 sqmm size, lugs, MCB and all labour including provision of 4 Nos. GI pipe earthing (02 Nos for mast and 02 Nos. for electrical panel) as per electrical plate No. 03 of SSR Part I with 2.5 M long 40 mm dia perforated GI pipe including connection to high mast earth terminal with 25X3 mm GI flat with all materials and labour including installation of the electrical feeder piller by grounting the stand in concrete to pedestal complete all as specified and directed. Note : (i) Rate quoted shall deemed to be included of excavation of earth and RCC foundation as per manufacturer's foundation design and drawing complete. (ii) Luminaries will be measured and paid under respective items as mentioned here-in-under. Make : High Mast will be of M/S Bajaj / M/S Crompton/ M/S Philips/ M/S Utkarsh India Ltd. as approved by GE.

S&F of LED Flood light of Make: Bajaj Model No BJFL 240W LED/ Philips/ Crompton complete all as specified and directed.

Supply and Fix of LED type single dome aviation obstruction light fittings of IP-65, 50 Hz, 240 Volts operating input voltage 100*-270 VAC of Cat Part No. BGAV 302 LED of Bajaj or equivalent Make in Philips /CG including all the necessary cable /wiring etc for the complete functioning of light complete all as specified and directed.

Supply & installation testing and commissioning of totally enclosed LT Bus Bar Out Door type febricated out of 3.15mmthick CRCA sheet dust and verming proof powder coated double door type indipedent cabin including locking arrangement for suitable to operate on 415 Volt internally wired with copper conducter/strip of adequate size having legs 45 cm made out of 50x50x5 mm angle Iron grouted on brick masonery plate form of suitable size including all PCC finishing extra comprising of following items all as per directed. (1) MCCB TPN 4 pole, 100 Amp 25 KA ------01Nos (As Incomer) (2) MCCB TPN 4 pole, 63 Amp 16 KA ------02Nos (For Out going) (3) LED Indicating lamp (4) Aluminium Bus bar 200 Amp rating --------04 Nos

jay maa engineers

M/s Agarwal Builders