Installation of additional Motor Operated Valve by Hot Tapping in CTMPL mainline Ch. 349.9km and associated works

Amount

Mov Installation at Trichy|Supply

Mechanical Works

Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2", WNRF FLANGE, ANSI - 600# (B 16.5)_C.37

Supply of ASTM A106 Gr.B /A333 pipes at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. 2.375" ODx 0.218" WT (Sch.XS) ASTM A 106 Gr B bare pipe_I.4

Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 10"x2" x 600# Weld-o-let _G.20

Supply of Valves at respective stations as per technical specifications from approved vendors in the tender document: 2" x 1500# W/W, A/G, HOV, API 6D GATE VALVE_O.12

Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2", BLRF FLANGE, ANSI - 600# (B 16.5)_C.87

Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Fasteners for Flanges 2" x 600# (0.625" Dia. X 4.75" Length ) _B.50

Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2" SWMG ANSI 600# _A.35

Electrical and T&I Works

FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications.

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

CONTROL CABLE- As per Tender Specification

SIZE: 4C X1.5 SQMM ( SAP CODE - 7778320764)

Supply of XLPE insulated , PVC sheathed cable, 1100 v grade conformingto IS: 7098 (P-1) as per specifications and approved make

Power cable 3 Core x 2.5 mm2 Armoured, Copper as per specifications

Flame Proof Lighting Fixture GR IIA IIB T3, with 45 W LED ( 7899990074)

Supply of Zn Grounding cells (with prepackaged backfill material) including required length of cable (minimum 10 m) of approved make & as per specification in accordance with dwg no. 9200-99900-404-611-01

Supply of XLPE insulated , PVC sheathed cable, 1100 v grade conformingto IS: 7098 (P-1) as per specifications and approved make

3C x 10 mm², FRLSH,A2XWY/A2XFY power cable

Mov Installation at Trichy|Composite

Mechanical Works

Hot tapping with Double stoppling work (with housing to housing bypass) for Installation of sectionalizing MOV in the underground in the mainline at SV-122 (neikuppai) Supply of Double Hot tapping consumables: Supply of 10.75#x600# rating Double hot tapping cum stoppling requirement-Stopple tee with LOR plug provision-2no, LOR plug with scraffed nipple-2no, sealing elements for Double stoppling and special other equipment/consumables required Double stoppling and special other materials/consumables required as per site condition A. Double Hot tapping cum stoppling services with housing to housing bypass: Mobilization of hot tapping Equipments, Hot Tapping/stopple machine, Cold cutting machine, sandwich valve, consumables, cutter housing, stopple housing, stopple head, stopple cutter, pilot drill, cutter holder, LOR plug holder, required skilled, semiskilled, unskilled manpower, including Supply and Delivery of 2"" pressure equalization hoses, fixtures, 2# hand tapping Machine, other tools, fixtures of 600# for 2 no hot tapping cum stoppling required to complete the job, Installation of the cutter housing, carrying out Hot tapping, stoppling,Creation and installation of temporary housing to housing bypass line of 10" along with sandwich isolating valve end whever indicated to maintain flow , insertion of the stopple plug and blocking flow in the pipeline section, Diverting the flow through 10 " bypass line), installation of LOR plug, testing, air bleeding and filling the section with product, Clearing the area, machines, tools & tackles etc., completing the work in all respect with all materials, consumables, tools, tackles, labour etc. to restore normal operation in line with specification of hot tapping given in Mechanical Work specifications (HOT TAPPING ) under close supervision and as per the direction of the Site-Engineer / Engineer-in-charge. Hydra/crane to be arranged by contractor only as per requirement B. SV 122 Station works: 1.Receiving and taking over Owner-supplied material Mainline pipes & MOV etc from the designated stockpile location (SRPL Trichy & SRPL Manali), loading /unloading, transportation to site (SV 122 near Neikuppai, Lalgudi taluk, Trichy ,TN). 2. Excavation /Trenching to all depths in all types of soil on mainline inside SV 122 station for MOV replacement, exposing pipe for hot tapping cum stoppling and for collection of product from the mainline section. 3. Fabrication and laying Owner supplied by-pass line 10"" API 5 L X 52 and above grade, for length of 30-50 m, from stopple housing to other Stopple housing including, supply and erection/ welding of WNRF/BLRF flanges, bends, reducers, Fasteners, Spiral Wound Metallic gaskets etc required for by-pass line as per site condition, including providing labour, equipment and supply of other inputs & materials/ consumables necessary to perform and complete the work in all respects with owner supplied pipes.4. Hydro testing of temporary bypass section for 4 hours at minimum 130 kg/sqcm or as decided by site engineer/EIC. 5.Welding the pipe pup pieces on both sides of valve, radiography of joints, hydro- testing of MOV (already mentioned in the scope of Item no 40), cutting of WNRF from pup pieces as per measurement. 6.Welding of Stopple Tee on the pipe, by maintaining the flow in the line, after cleaning the pipe, inspection of weld joints through DP, Magnetic particle testing, UT,hydro testing of Tee at pressure decided mutually. 7.Connecting the temporary bypass line at both ends as per drawing for diverting the flow, by using owner issued material and Nitrogen leak testing of the Hot tapping fittings and Bypass lines 8. Welding TOR fittings on pipeline as per requirement. 9. Collecting the product in tanker, Retreival of pup piece from mainline by cold cutting of the pipeline by safe method,Insertion of Inflatable ballon through TOR 10. Welding of the MOV on mainline (not in the scope of this line item as already mentioned in the scope of Item no 40) after making necessary mud plugging+ foam pig inserting 11.Radiography, UT of all weld joints, providing all facilities to Owner's representative(s) for examining radiographs and other tests as required, carrying out repair of weld-joints found defective, carrying out re-radiography and other tests as required on repaired joints, etc., 12. Commissioning of MOV and normalizing the flow through MOV.13.Retrieval of bypass line and handing over the pipes to owner. 14. Coating the MOV, stopple tee and un coated pipe section and coating defects of pipe, after cleaning . Carrying out holiday detection, at specified voltage level corresponding to coating type and as per specifications, and repair of coating, if any. ( ( partly mentioned in item no.50) 15. Back filing the site on ROW and restoration of site after necessary cleaning.

10.75'' 600# pipeline- Double Hot tapping cum stoppling with housing- housing 10" bypass arrangement for MOV replacement

INSTALLATION OF MOV ON MAINLINE at SV 122 Taking delivery of Owner-supplied material Mainline pipes & MOV etc from the designated stockpile location ( Valve from SRPL Manali and Pipes from SRPL Trichy) and , loading /unloading, transportation to site (SV 122 near Neikuppai, Lalgudi taluk, Trichy,TN), preparation of pup pieces of specified length from owner supplied pipes 10.75 "of higher wall thickness, welding of pup pieces to both sides of valves, providing instrument tappings in MOVs, hydrostatically testing the valve & installing at designated locations on the mainline in accordance with the specifications and drawings, welding after making necessary mud plugging+ foam pig inserting(owner supply) & 100% radiography of weld joints, repair of weld joints etc., complete in all respect including all works and material in foundation, RCC underground valve supports etc., including PU Coating of underground portions and painting of overground portions / valve enclosure etc. with aluminium paint over a coat of primer, and including supply of all materials (other than those specifically undertaken to be supplied by the Owner), consumables & inputs complete as per specifications, drawings & instructions of Site Engineer / Engineer-in-Charge.

Surface Preparation, supplying & application of Poercrete R-95 epoxy material including Part A & B for minor coating repair as per specifications complete in all aspects as directed by EIC/Site Engineer

NITROGEN PURGING AND OIL EVACUATION - Fixing of temporary header / facility at both ends of the 10.75 " old pipeline section, inserting the bi-di pig and carrying out product evacuation by nitrogen purging, as per specification and direction of Engineer-in-Charge including supply of all labour, materials,equipments, instruments, pigs, barrels etc. Complete in all respects. Note: 1. M/L Pressure to be lowered before injection of pig for product evacuation.

Supply and installation of 2IN 600# T-O-R Fittings and related hot tapping work in the mainline section including providing 2"600# Ball valves for draining the product

Fabrication, Installation & Commissioning of PI PT Line: Taking delivery of owner supplied 2" pipes & fittings from designated location at Trichy, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and intsalling pipes and pipe fittings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work ther than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC.

10" FOAM PIG HIGH DENSITY

Equipment Running Charges. The running charges shall include cost of services of operating staff, lubricating oil, diesel/Petrol/Kerosene oil and other consumables for running the plant and machinery The running charges of machinery are on per km/hr. Payment towards equipment running charges shall be made only if payments are not covered in any of the SOR items elesewhere in this contract.

Oil tanker (12kL)

Civil Works

Earth work in excavation including backfilling in soil for concreting in foundation, pipe trenches etc including rough dressing of deposited earth all complete as per directions of Site Engineer/Engineer-in-Charge.

upto 2 m in depth

upto 4 m in depth

Earth work in excavation including backfilling in Rock (all types : hard / Ordinary) by mechanical means (Hydraulic / Pneumatic Excavator & Hand Operated ) and Manual means for all ty pes of Rock (Hard / Ordinary) including disposal of excavated Rock as per instruction of EIC and neaty dressed - for all type of Rock (Blasting Prohibited). This job shall also may include of depth 1meter beneath bottom surface of the pipe. Site supervision & resource to be eployed as per direction of EIC

Supplying and filling coarse sand under floors, in foundations and plinth including cost-of sand, royalty, transportation, loading , unloading, spreading in layers not exceeding 20 cm., watering, ramming, compacting, dressing and levelling etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

PCC in foundation, floors and at otherplaces as per specification or as directed by Site Engineer/Engineer-in-Charge (a)1:2:4 (1 Cement: 2 Sand: 4Stone aggregate of 20mm nominal size)

Providing and laying structural reinforced cement concrete work (1:1.5:3) conforming to IS:456 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20 mm nominal size) at all heights and depth for construction of beams, columns, staircases chajja, roof slabs, facia, canopies, fins, porch, water tank etc. including providing centering, shuttering, staging, scaffolding, form work etc compacting with mechanical vibrator, curing etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer. (Payment for Reinforcement shall be made as per relevant item of SOR).a) In foundation, plinth,ramps etc.

Supplying and laying flat brick soling in foundation trench, in floors, garages, sumps, etc., with bricks of class designation 50 laid to proper slope, level and grade etc. filling of the joints with sand etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

foundation & plinth: Brick work with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in foundation and plinth in : Cement mortar 1:4 (1 cement : 4 coarse sand)

Supplying, fabricating and fixing M.S. structural steel work made of joists, tubes, pipes, channels, angles, plates, flats, bars etc. for struts, chain link fencing posts as per drawing including gate, ladders, safety grills, walkways, collapsible gate, signboards, supports for cable trench, making slots for barbed line, wire hoisting, placing in position, embedding in concrete, applying two coats of epoxy paint "EPILUX 155 High Build Enamel over a coat of EPILUX 610 Primer of M/s Berger or any other approved equivalent make as per manufacturer’s recommendation, complete in all respect including cutting to required size welding of joints, fixing anchor plates,bolts, theading, nuts, washers, sleeves etc. and necessary lettering of approved pattern on main gate, signboards etc.complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer. (excluding the cost of concrete work).

Providing 12 mm thick cement plaster 1:4 (1 cement : 4 fine sand) with cement mortar to soffits of slab, sides of beams, columns faces and all exposed concrete surfaces at all heights roughening of concrete surface including rounding off and chamfering corners, curing etc. complete as per specifications.

Supplying and applying three coats of textured exterior paints like "Weather coat of Berger", or other equivalent approved brand, of required shade including necessary base coat, scrapping of surface thoroughly, curing, scaffolding etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per manufacturer’s recommendations, specification and direction of Site Engineer.

Electrical and T & I works

EARTH STRIP / WIRE / ROPE / CABLE Supply, installing and testing of earthing strip/wire/rope/cable for completely making the earthing grid system by supplying, laying the GI / Cu strip and making all the necessary welding joints, connecting to the earthing electrodes and existing earthing grid etc., complete as per drawings, specifications and directions of the site 'Engineer, including the cost of all labour, tools, materials, etc. complete in all respect.

50 mm X 6 mm G.I. earthing strip

Earthing, 8 SWG Wire

INSTRUMENTATION JOBS FOR MOTOR OPERATED VALVES (MOV) - Carrying out the instrumentation and control system jobs on the already erected actuator assembly of motor operated valves (MOV) by making the necessary cable connection at field and control panel end (excluding the supply of cables) calibrating the control components, adjusting the limit switches, testing the whole assembly as per drawings specifications and direction of the engineer in-charge/site engineer complete in all respect, including supply of suitable size non-flame-proof cable glands, ferruls, drilling/cutting of plate for fixing glands at Control Panel end and the cost of all labour, tools, glanding, ferruling, consumables etc.

EARTH STRIP / WIRE / ROPE / CABLE Supply, installing and testing of earthing strip/wire/rope/cable for completely making the earthing grid system by supplying, laying the GI / Cu strip and making all the necessary welding joints, connecting to the earthing electrodes and existing earthing grid etc., complete as per drawings, specifications and directions of the site 'Engineer, including the cost of all labour, tools, materials, etc. complete in all respect.

Earthing, 100 Sqmm Copper cable

Test Lead Point : Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing (9200-99900-404-601-08). The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.

Type DMV (With Ingress Protection IP:55)

Supply & installation of MAGNETIC PROXIMITY SWITCH with suitable junction box for termination of leads/cable for extending contact to control system for unauthorised entry of MOV fencing.

SAND SUPPLY & FILLING : Supplying and spreading of approved quality ,fine, dry /river sand in cable trenches as per drawings, specifi- cations and directions of the Site Engineer, including the cost of all material, transport, load and lift charges, labour,tools etc. complete in all respects.

BRICK SOLING : Supply and laying of approved quality 75 mm thick second class brick flat soling with sand filling in the interstices, in cable trenches for protection; as per drawings, specification and direction of the Site Engineer including the cost of all brick,sand and other materials,tools,labour, load and lift charges etc.complete in all respects.

Supply, erection and installation of cable conduits made up of GI pipes of medium Class B subject to owner’s approval in trenches already made, on walls, concrete structure etc. including supply and installation of all necessary pipe fittings such as bends, sockets, elbows, tees, etc. bending, threading, binding etc. as required for laying of cables, in roads, nalas, station pipe crossings and cable rising up to the equipments ( where it is not mentioned in drawings as contractor supplied) as per specifications, drawings, and direction of Site Engineer/ Engineer-in-charge including cost of all labors, tools & tackles, materials etc. complete in all respects For GI pipe with 25 mm nominal diameter

Supply, erection and installation of cable conduits made up of GI pipes of medium Class B subject to owner’s approval in trenches already made, on walls, concrete structure etc. including supply and installation of all necessary pipe fittings such as bends, sockets, elbows, tees, etc. bending, threading, binding etc. as required for laying of cables, in roads, nalas, station pipe crossings and cable rising up to the equipments ( where it is not mentioned in drawings as contractor supplied) as per specifications, drawings, and direction of Site Engineer/ Engineer-in-charge including cost of all labors, tools & tackles, materials etc. complete in all respects For GI pipe with 50 mm nominal diameter

MS CABLE MARKER Supply, erection and installation of MS cable markers, including excavation and installation of Markers, cement concrete grouting, back filling etc. required as per drawing, specifications and directions of Site Engineer/ Engineer-in-charge including cost of all labours, tools & tackles, materials etc. complete in all respects.

Taking delivery, shifting within RCP premises and installation & testing of the different instruments (like Remote Seal Pressure Transmitter, Temperature Transmitter etc.) of various ratings by fabrication and installing all the required pipe fittings with pressure pipes, valves, plugs, tees, nipples, junction box, cables, supply and erection of all other required materials such as the supporting structure clamps, cannopy, screws, nuts, bolts, aluminium sheets, GI wire, steel plats, cement concrete etc. complete in all respects including supply of suitable size non flame proof cable gland at control panel end and terminating the already laid cables at field, junction box and control panel end, mounting the junction boxes as per the Drawings, specifications and directions of the engineer in-charge/site engineer including cost of all labour, materials, consumables, tools, tackles and services rendered etc. All the instruments shall have to be properly connected to the earth pit through GI wires. The works shall include labelling, tagging using SS plates, glanding and ferruling at both field and panel side. Installation to be done as per OEMs recommendations, vendor drawings and other approved drawings. The scope also shall include Calibration of instruments, hydro-testing of Impulse tube, providing assistance in testing and commissioning of the instruments to control system vendor along with loop checking etc.

INSTALLATION OF REMOTE SEAL PT: Installation, assistance in testing and commissioning of Remote Seal Pressure Transmitter (RSPT) as per the directions of Engineer in-charge/ Site engineer and drawings.

INSTALLATION OF SURFACE MOUNTED TEMPERATURE TRANSMITTER Installation and assistance in testing & commissioning of Surface Mounted temperature elements/temperature transmitter (TT) by by welding the weld pad on the surface of the pipe, silicon paste as per the directions of engineer in-charge/site engineer and drawings.

Mov Installation at Trichy|Service

Electrical and T&I Works

CABLE LAYING: Laying of armoured / unarmoured cables (control / signalling/ Triad/ LT cable etc.) in trenches, in cable racks, in trays, in protective pipes, poles, columns, in conduits, in panels, in buildings, walls, ceilings, and on structures etc.; including the supply and installation of all required materials such as fixing clamps, screws, cable straps, tags etc. as required (other than the supply of the conduits, cables, pipes, cable racks, trays, poles, structures and panels) complete in all respect,as per specifications,drawings and directions of the SiteEngineer, including cost of all labour, tools, consumable materials etc. and cutting the cables in required lengths

Cables having outer diameter between 20 to 30 mm

Excavation in unpaved areas of earth in work sites for conventional cable trenches for a depth upto 1.5 metres including shoring, strutting etc. (if necessary), backfilling the trench with excavated earth, as directed by Site Engineer, including all labour and materials complete as per drawings, specification and directions of Site Engineer

Connection and testing of 415 V AC 3 phase / 230 V AC single phase motors (including space heaters/thermistors wherever provided) / AC/DC Actuators including execution of terminal connection of control and power cables, earthing of the motor/actuator/ connecting the thermistor, installing the controller in LT panel, earthing the motor frame, armour etc. as per the drawings, erection manuals, and as per directions of Site Engineer. Job complete in all respects including the cost of supplying and installation of all the required FLP/WP cable glands, reducers, adapeters, end lugs, GI earthing wire / strips, labour, tools, materials, etc., as required in all respects for all types of motors/heaters/thermistors/actuators etc.

Capacity upto and including 1 KW

Installation of grounding cells including terminating the cables in the TLP box with cable lugs, sealing material, laying of cable, testing & commissioning of grounding cell etc. all complete with required material, excavation, backfilling etc. as per specification and directions of Site Engineer / Engineer-in-Charge.

Installation of solid state decoupling device as per specifications including terminating the cables in the TLP box with cable lugs, sealing material, laying of cable, testing & commissioning of Zinc anodes etc. all complete with required material, excavation, backfilling etc. as per specification and directions of Site Engineer/ Engineer-in-Charge.

WBM road/ dyke cutting, concrete breaking for cable trenches including shoring, shuttering etc, if required and repairing of the road, dyke to original condition and disposing of excess material within the work site as per directions of Site Engineer/ Engineer-in-charge. The job shall be complete in all respects including cost of labor, tools & tackles, material, load lift hire charges of equipment if any

Sanmarg Projects Pvt. Ltd.

Conmat Oil And Gas Pvt Ltd