Fabrication of new cabin for Snow Cat-19 Escorts pertaining to Snow Clearance Unit of M and HSD 1st Baramulla

Complete Dismantling of existing damaged cabin from the tractor using suitable tools, tackles and hoisting mechanism without causing any damage to the prime mover including hydraulic, electrical and other accessories. The job further include fabrication of new cabin by way of fabricating new cabin frame/canopy using following MS sections: - MS Square hollow pipe 40x40x4 mm=50 m MS Square hollow pipe30x30x4mm = 30 m MS rectangular Hollow pipe 50x25x4 mm= 12m MS flat 40x6 mm = 12 m, IMA 25x25x5 = 12 m MS sheet(roof) 3 mm = 3 sqm MS Sheet (canopy)= 3.5 sqm All the above sections are to be properly fabricated and welded to achieve the required cabin canopy profile. cutting, bending, grinding welding, primer and painting one complete job

Providing and fitting of Windscreen 6mm (laminated glass consisting of two sheets of glass bonded by polyvinyl buryl plastic innerlayer) and cabin glasses (6mm toughened, tempered- ISO 3537 and ISO 16936) as per sizes given below: - 1 Front windscreen = (41"x41",41"x64") 2. Rear Glass left fixed= (6"x19",41"x43") 3. Rear Glass left fixed =(6"x19",41"x43") 4.Rear pop out window glass = (23"x22") 5. Left side fixed = (27"x28",36"x38") 6. Right side fixed= (27"x28",36"x38") 7.Left Door Glass upper = (22"x36",36"x36") 8.Left Door Glass Lower = (23"x10",24"x28") 9.Right Door Glass upper = (22"x36",36"x36") 10.Left Door Glass upper =(23"x10",24"x28"). The job also includes complete waterproofing using Rubber Glazing Beading /EPDM weather strip/sealant adhesive etc. any damage to the glasses during fitting /testing shall be replaced by the contractor.

Providing and fitting of following items required for installation of wind screen and cabin glasses and also for overall stability, strength, waterproofing, aesthetic look and vibration free cabin: - 1. Heavy Duty Hinges for doors = 8 Nos 2. Door locks = 3 Nos 3. Exterior Handles for doors = 2 Nos 4. Interior Handles = 2Nos 5. Gas Struts 2 6. Door Stoppers = 2 Nos 7. M8 Bolts & Nuts = 80 Nos 8. M10 Bolts & Nuts= 40 Nos 9. Self-tapping screws= 100 Nos 10. Rubber mounting pads = 8 Nos

Providing installation testing and commissioning of complete heating system for cabin heating with following items/jobs: - 1. Heater Unit (heater core and Blower) 2. all connections of heater core to engine coolant circuit using inlet and outlet hoses 3. Blower Motor with Speed control Switch 4. Air ducts for windshield defroster vents 5. Electrical wiring with fuse and relay, 6. Hose clamps, brackets, rubber grommets, insulation and fasteners 7.Filling and bleeding the cooling system The job also includes testing for coolant leaks, blower operation, heating performance and defrost function.

Providing of cabin insulation by way of cleaning and preparing the cabin floor side walls, and roof, applying sound proof and heat insulation material (closed cell foam butyl rubber or similar) Sealing joints with aluminium foil tape or adhesive where required

Providing and laying of heavy duty anti-slip vinyl flooring over the insulation, Bonding the flooring with suitable adhesive, sealing edges and fixing with all necessary fasteners as required

Providing and installation of following electrical equipments/jobs for cabin using skilled labour and suitable tools and tackles with precise accuracy: - 1. Complete wiring harness (1.5 and 2.5 sqmm automotive wire) 2. corrogated PVC wiring conduit = 1m 3. 12v fuse box (6-way) = 1 no 4.12 V Relays (30/40) = 2 Nos 5. Rocker switches for Lights, Wiper 6. Fan with allied accessories= 4 Nos 7. LED front work lights = 2 Nos 8.LED Rear work light - 1 no 9.LED cabin Light = 1 No 10.LED Tail/ Marker Lamps = 2 No 11.Windshield Wiper motor (12V) = 1 No 12.Horn extension wiring Battery Isolator Switch 13.Juntion box & Terminal Strip = 1No 14.Ring terminals, connectors and lugs 15.cable ties clamps & mounting clips 16.Flexible earth straps

Painting Job to the cabin, Tractor chassis, linkage system and Installed Wedge type Fixed Blade by way surface preparation by cleaning, rust removal and grinding, application of Duco putty followed by two coats of Duco primer surfacer, Duco primer with sanding between coats, Duco automotive paint and NC Laquer top coat followed by final polishing, touch-up. The job also includes letter writing with subject provided by engineer in charge. The job must be carried out by professionals and using proper equipments viz paint gun, safety equipments etc. The following list of material to be used is given below: - 1.Red oxide Duco primer = 4 L 2. Duco primer = 4L 3. Black Duco Paint =5L 4. Orange Duco Paint = 5L 5. Duco Thinner =5 6. Hardener = 3L 7. Duco Putty = 5 Kg 8. Sand paper (80-1000 grit) = 30 Sheets 9. Masking Tape & Paper=20 pcs 10.Cleaning Solvent =2L

Providing of 50 Ltr HSD @96.14/ltr=Rs 4807 for Testing of machine and general checkup after completion of Job.