Providing installation testing and commissioning of HCP 5000 GPH discharge x 250MH confirming to relevant ISO with all latest amendments with allied electro mechanical works at Mangaal Filtration Plant

Amount

Providing, of multi stage Horizontal centrifugal pump 5000 GPH x 250 m (Head Range +10-25) coupled with suitable induction motor. The recommended make of Pump should be Kirloskar/ Mathur Platt/ KSB/ along with recommended make of induction motor of Kirloskar/ ABB/ Alstom/Marathon. The Specification of the Motor should be 385 Volts ± 15%, 2900 RPM, 50 Hz, 02 Pole and TEFC cooled. The pumping Machinery should confirm relevant ISO with all latest amendments. The equipment shall also be accompanied with test certificates and performance curves.

Labour charges for carriage of HC pump set 5000 GPH X 250 MH with motor set along with allied equipment from store to workshop for checking of alignment of pump motor set on the base frame and then shifting the same by means of mechanical transport to unloading site at road side Shifting the same from unloading site to inside the pump room by using skilled labour, wooden bars, manila rope and hire charges of tools and tackles required for shifting the same. Excavation in trenches for laying of foundation block of size 2mtr x 1 mtr x 1mtr depth inside the pump room by way of excavation of floor and disposal of the excavated earth by using manual labour outside the premises. Cleaning and levelling of excavated trench. Providing and laying plain cement concrete in the ratio of 1: 4 : 8 by using 40 mm size aggregate for a depth of 300 mm with proper compaction. Providing and laying reinforced cement concrete in the ratio of 1:1.5:3 for a depth of 1.35 mtr by using 20 mm size aggregate. The RCC foundation block should be sufficiently alleviated with respect to the floor level for transfer of stresses and vibrations of booster pump while in operation. The RCC foundation block shall be laid with form work of ordinary timber planks and finishing the alleviated portion of the foundation block. The reinforced steel shall be laid on all the six sides of the foundation block (cubical mesh) by using 10 mm dia tor steel / TMT steel having a spacing of 150 mm x 150 mm C/C with proper concrete cover on all the sides as well as on the top. The job includes proper placing of base plate on the top of the foundation block its levelling horizontal as well as vertical. The job also includes fabrication and providing in position foundation bolts for restricting its movement. Complete job including cost of material i.e. stone aggregate, sand, cement, steel and labour charges at site of work. Proper curing of the foundation block and cleaning of pump room etc.

Mechanical installation of HC pump motor set 5000 GPH X 250 MH with motor along with allied works by way of placing the HC pump set and motor on the base plate tightening of foundation bolts of pump and motor set fixing of coupling pulley on drive end side of pump and motor shaft with the help of cotters and coupling bolts. Proper levelling of pump motor set on the base frame by way of providing steel shims and checking the alignment of pump motor set. Complete job including cost of material such as bolts, nuts, washers, shims coupling bolts and tools and tackles required for execution of the job. Fabrication, fitting and laying of 80 mm dia suction line from service reservoir up to the suction of HC pump set as per site requirement. Providing of 80 mm dia flanges and welding by using good quality electrodes so as to get leak proof joints. Providing and fixing reducer nipple with flanges on both sides with proper bend to be fitted on the suction side of the HC pump set. Providing and fixing of 80 mm dia heavy duty sluice valve having a seat pressure of 16 Kgf/Cm2 with flanges, bends properly welded as per site requirement which is required for stopping the flow of water in suction line for maintenance of pump set. Complete job including cost of material, labour charges and hire charges of tools and plants required for the execution of the job. Fabrication, fitting and laying of 80 mm dia delivery line for HC pump set. Fabrication and fitting of expander nipple on the delivery side of pump set with flanges on both sides to be connected with delivery side of the pump set with matching holes on one side and 80 mm dia delivery line on the other side. Providing and welding 80mm dia half bends with flanges on both sides as per site requirement. Providing and fixing of 80 mm dia heavy duty sluice valve 1 No. and reflux valve 1 No. with nuts, bolts and gaskets with proper flanges on both sides. The complete welding work on the delivery line shall be done by using superior quality welding electrodes so as to avoid any air gap and to ensure leak proof joints. Complete job including cost of material, hire charges of tools and plants. Laying and fixing of common delivery manifold outside the pump room for interconnection of pumping set as standby arrangement. The delivery lines of both the pump sets shall be connected/ joined/ welded with the common delivery manifold. Making interconnections of common delivery manifold with 80 mm dia to the rising main by fabrication and fitting of nipples, bends, flanges as per site requirement. Testing and commissioning of HC pump motor set with stand by and all other allied electro mechanical works by checking alignment of pumping set and Plugging of leaking joints if any by way of welding, replacement of gaskets and tightening of nuts and bolts. Testing the machinery on full load. Complete job.

Electrical installation of HC pump set 5000 GPH X 250 MH with motor along with allied works by way of fabrication/grouting of angle iron panel board fitted with 12mm thick ply board covered with good quality mica. Painting of angle iron with one shade of primer & two shades of high quality black paint. Providing and fitting of 200 Amp. 415 volt , 3 phase good quality main switch (H/DUTY) of HRC type of I.S.I make on the Panel board by way of drilling holes providing of nuts, bolts washers etc-01 no. Providing/fitting of Voltmeter 0-500V, Ampere meter 0-200A, Angle holders-3Nos, Bulbs 3No. for phase Indicator, copper wire (approx 30mtr length as per site requirement ). On-Off switch-3No, gang box, insulation tapes, screws, nuts, bolts, washers, baton etc on Switch board. Providing / fitting of aluminium cable-185mm sq from LT pole to 200 Amp 415 V main switch fitted on the panel board with proper thimbling duly crimpled by using crimpling tool & proper insulation. Providing & fitting of 200 Amp,415 Volt,3-phase good quality Bus Bar Box by way of drilling of holes, providing of nuts, bolts, washers etc. P/F of Copper cable of standard ISI make(as per site condition) for making connections from main switch to buss bar box. Complete job including cost of material labour & carriage charges. Complete job.

P/F of 50 HP Oil immersed Star Delta double contact Starter of I.S.I make on Panel board by way of drilling holes providing of nuts , bolts washers etc (with T-Oil). P/F of 19/16 Copper cable from output of Bus Bar Box/ voltage stabilizer to Star Delta Starter. Providing/fitting of 16mm square submersible cable for making of connection from starters to motors with proper thimbling using copper thimbles duly crimpled by using crimpling tool & proper insulation. . Conduiting of whole electric circuit with the help of Conduit pipes, batons, PVC flexible pipes, bends etc. Complete job includes cost of material and labour charges. Checking continuity of whole electric circuit. Testing and commissioning of electro mechanical works by checking of all electrical connections, tapping and tightening all other connections. Complete job.

Providing of mono block pump 7000 GPH x 30 m (Head Range +10-25) coupled with suitable motor. The recommended make of Pump should be Kirloskar/ KSB/ Crompton/mathur platt along with recommended make of monosub motor. The pumping Machinery should confirm relevant ISO with all latest amendments. The equipment shall also be accompanied with test certificates and performance curves.

Installation, testing & commissioning of mono block 7000 GPH X 40 MH along with allied electro mechanical equipments at pumping station Mangaal Kalakote by way of carriage/shifting of pumping machinery & allied material from stacking place to site of work on H/L. Installation of monoblock by way of laying of foundation block as per the size of base frame. Placing the mono block pump and motor on the base plate tightening of bolts of pump and motor set fixing of coupling pulley on drive end side of pump and motor shaft. Fabrication, fitting and laying of suction line of 80 mm dia with both ends threaded , fastening of one end with suction of pump & other end with foot valve. Fabrication, fitting and laying of 80 mm dia delivery line for monoblock by way of fabrication and fitting of expander nipple on the delivery side of pump set with flanges on both sides to be connected with delivery side of the pump set with matching holes on one side and 80 mm dia delivery line on the other side. Providing and welding 80mm dia half bends with flanges on both sides as per site requirement. Providing and fixing of 80 mm dia heavy duty reflux valve 1 No. with nuts, bolts and gaskets with proper flanges on both sides. Providing and fitting of sub cable 6 mm2 for electrical connection from motor to panel. P/F of 15 HP automatic submersible control panel 01 no. P/F of nut/bolts, washers & sundry items. Complete job includes cost of material, labour charges, welding charges & carriage charges at site.

Fabrication/ manufacturing of 100 KVA Voltage Stabilizer. Oil cooled unbalance Type 415Volt, Complete with Transformer Oil in Copper windings capable of operating on unbalanced Voltage. Capacity : 100KVA Phase : 03 Make : Confirming to relevant ISO With all latest amendments Input voltage : (160-380 ) volt Out put voltage : 415 volts +/- 1% Type : Manually operated Correction Rate : 12 to 35 V/sec Regulation : +/- 1% Frequency : 48 to 52 Hz Cooling Method : Oil Cooled Efficiency : 95% High & Low cut off : Installed with standard Capacity By pass change over Switch : Yes MCCB : Heavy Duty Single phase preventer : Yes Material of Construction : The Core should be first quality ( CRGO) Silicon Steel core, Conducting conductor should be off 99.95% of Electrolytic Copper, MS Steel thickness of container 14/16 SWG. Transformer Oil to be used shall be of best quality Conforming of IS 335 with latest amendments. Voltage stabilizer shall be mounted on 02 pairs of H/D MS wheels for making shifting/ fixing easy, Voltmeter/Ampere meter Good quality ISI make of Required Specification, Toggle Switch 03 No for input/output reading of each face . Rotary Switches Of suitable Amp range each of 08steps 01 for Line voltage 02 for step down voltage 05 for step up voltage Heavy duty terminal block for input/output terminal. Paint : Painting shall be enamelled steel grey / Green Colour.

Installation, testing & commissioning of 100 KVA voltage stabilizers by way of carriage/ shifting of stabilizer from stacking place to site of work on MT and HL. P/F of Copper cable of standard ISI make(as per site condition) for making connections from main switch to Voltage stabilizer & then to buss bar box for all the three phases in three leads with neutral with proper thimbling duly crimpled by using crimpling tool & proper insulation . Conducting of whole electric circuit with the help of conduit pipes, PVC flexible pipes, bends etc. Filling of transformer oil up to required level after heat treatment/dehydration to make it moisture free. Job includes cost of material and Fitting charges.

Testing and commissioning of HC pump motor set all other allied electromechanical works. Checking of all electrical connections, tapping and tightening all other connections. Plugging of leaking joints if any by way of welding, replacement of gaskets and tightening of nuts and bolts. Checking the alignment of pump and motor sets and testing the machinery on full load. Complete job.

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