Construction of Chicken Processing Plant and Dry Rendering Plant

CIVIL Planning, Designing and Construction of the civil works for a combined Chicken Processing and Chicken Dry Rendering Unit encompass comprehensive infrastructure designed for efficiency, hygiene, and compliance with food safety and environmental standards. The scope begins with site clearing, grading, and excavation, followed by the construction of reinforced concrete foundations, columns, beams, and slabs for structural stability. Walls are constructed using masonry blocks with internal and external plastering, while insulated roofing with steel trusses ensures thermal efficiency and protection. Providing PEB structure with PUF panels for roof covering and wall cladding for Chicken processing area. Antibacterial, Mandana/Kadappa stone flooring is applied throughout processing zones, and the facility includes internal partitions, toilets, hand washing stations, and staff changing rooms, all built to meet HACCP and food-grade construction norms. Stainless steel drainage systems, proper floor slopes, and foundation works for cold rooms and machinery (such as cookers and crushers in the rendering unit) are provided. The rendering section also includes heat- and acid-resistant industrial flooring and also provided windows and ventilator arrangements. For complete site development, the yard is levelled and compacted. 6 bore wells are installed with appropriate casing and pump infrastructure to ensure a dedicated and reliable water source for both processing and cleaning operations. Hard parking area using 100mm concrete interlock block with 15mm GSB is provided. These civil provisions collectively ensure the plant is structurally sound, hygienically maintained, operationally efficient, and well-equipped for long- term sustainability. (a) Planning, Designing and Construction of the buildings including Preparation of Preliminary Architectural & Detailed Working Drawings, Structural Analysis & Design, Planning, Designing & Execution of all related Services including Internal Water Supply & Sanitary Installations, Civil external Service Connections and integrating all internal & external services pertaining to Civil with External Development works & making the facilities functional all complete as per directions of Managing Director or his authorized personnel. The work shall be executed complete as per scope, specifications, conditions and other details stipulated in NIT/Tender document and as per direction of Managing Director or his authorized personnel. (b) Planning, Designing and Construction of Development Works & Bulk Services of above proposed building for Civil works including preparation of preliminary & detailed working /service drawings, structural drawings incorporating stipulated specifications and integrating all services with external development works & making the facilities functional all complete including various other development works such as internal road formation, water- supply system (external & internal), sewerage system, ETP, sufficient retaining walls, guard room, pump room, sump of required capacity, borewell etc. specifications, conditions and other details stipulated in NIT/Tender document and as per direction of Managing Director or his authorized personnel. (c ) Obtaining and submission of all necessary statutory approvals on completion of above proposed building work including statutory approvals on completion plans from all local authorities, obtaining fire clearance, completion certificate from all concerned local bodies or any other authorities, consent to operate, water connection from concerned state electricity authorities, fulfilment of IGBC/ CPWD Green Building Norms including preparation & submission of all 'As built drawings' (on completion of entire work including obtaining occupancy certificate/ completion certificate from the local bodies) as per scope of work, conditions and other details provided in NIT/Tender document and as per direction of Managing Director or his authorized personnel. Note:- Defect liability period of 36 months is included in the scope of above proposed building work as stipulated in the NIT/Tender document and rates to be quoted accordingly. ELECTRICAL Supply, installation, testing and commissioning of all Electrical Installations and Fire Fighting and detection system as detailed in Chapter –D, obtain approval/NOC from the competent Authority to make all system in working condition as per direction from Managing Director or his authorized personnel. Statutory approvals on completion plans from all local authorities, obtaining fire clearance, completion certificate from all concerned local bodies or any other authorities, consent to operate, electric connection. MECHANICAL (a)Design, Supply, Installation and Commissioning of Chicken Dressing Unit including Cost of material, labour etc complete Design, Supply, Installation, Testing and Commissioning of Roller Conveyor Incoming unit, Design, Supply, Installation, Testing and Commissioning of Roller Conveyor outgoing Unit, Design, Supply, Installation, Testing and Commissioning of Overhead Conveyor System, Design, Supply, Installation, Testing and Commissioning of Bird Counter/ Weigher, Design, Supply, Installation, Testing and Commissioning of Water Bath Stunner, Design, Supply, Installation, Testing and Commissioning of S.S bleeding trough, Design, Supply, Installation, Testing and Commissioning of the scalding tank, Design, Supply, Installation, Testing and Commissioning of SS Defeathering Machine, Design, Supply, Installation, Testing and Commissioning of Evisceration Conveyor, Design, Supply, Installation, Testing and Commissioning of Head Puller, Design, Supply, Installation, Testing and Commissioning of Lung Pistol / Lung Gun, Supply and Installation of Hock cutter and unloader, Design, Supply, Installation, Testing and Commissioning of Gizzard Peeler, Design, Supply, Installation, Testing and Commissioning of Pre-Washer/Bird Pre-cooler, Design, Supply, Installation, Testing and Commissioning of Chain &; Shackle Washer, Design, Supply, Installation, Testing and Commissioning of S.S. Screw Chiller, Design, Supply, Installation, Testing and Commissioning of Excess Water Separator/Drip Roller unit, Design, Supply, Installation, Testing and Commissioning of Wet Feathers/Offal Discharge, Design, Supply, Installation, Testing and Commissioning of Feathers /offal separator, Design, Supply, Installation, Testing and Commissioning of Dry Feathers /offal disposal Belt /S.S Screw Conveyor, Design, Supply, Installation, Testing and Commissioning of S.S Viscera Trolleys ,Design, Supply, Installation, Testing and Commissioning of S.S Evisceration Spoons and S.S Knives, Design, Supply, Installation, Testing and Commissioning of S.S 304 made Roller Conveyor, Design, Supply, Installation, Testing and Commissioning of Steam and Water Mixing Batteries.[All items suitable for 1000 BPH Processing Plant] (b)Design, Supply, Installation, Testing and Commissioning of Machineries in Cut up Parts Section - for 1000 BPH Processing Plant including Cost of material, labour etc complete. Design, Supply, Installation, Testing and Commissioning of Portion Cutter Machines, Design, Supply, Installation, Testing and Commissioning of S.S Deboning Tables, Design, Supply, Installation, Testing and Commissioning of Clipper Bagger, Design, Supply, Installation, Testing and Commissioning of SS Packing Tables, Design, Supply, Installation, Testing and Commissioning of Counter-Check weight Scale, Design, Supply, Installation, Testing and Commissioning of Transfer carts, Design, Supply, Installation, Testing and Commissioning of Steam and Water Mixing Battery, Design, Supply, Installation, Testing and Commissioning of SS Roller Conveyor 5M length and 600 mm width, Design, Supply, Installation, Testing and Commissioning of SS Roller Conveyor 3M length, 600 mm width..[All items suitable for 1000 BPH Processing Plant] (c) Design, Supply, Installation, Testing and Commissioning of Utilities Section For 1000 BPH Chicken Processing Plant. Design, Supply, Installation, Testing and Commissioning of Raw Water Storage Tank, 5KL capacity, Design, Supply, Installation, Testing and Commissioning of Raw Water Pump for the supply of Raw Water, Design, Supply, Installation, Testing and Commissioning of The Water Softener to treat Raw Water from Borewells, Design, Supply, Installation, Testing and Commissioning of The Soft water storage Tank, Supply, Installation, Testing & Commissioning of Soft Water Pumps,3 HP, Supply, Installation, Testing & Commissioning of RO Plant, 2000 LPH, Design, Supply, Installation, Testing and Commissioning of RO Tanks, 2000L,:Design, Supply, Installation, Testing and Commissioning of R.O(SS )Pump, 1 Hp (RO Water),Supply, Installation, Testing & Commissioning of GI Water Piping (Raw & Soft Water),Supply, Installation, Testing & Commissioning of RO Water Piping (SS +PVC)- ,Design, Supply, Installation, Testing and Commissioning of Steam Piping, Pressure Reducing Station, Insulation and Cladding, Design, Supply, Installation, Testing and Commissioning of Packaged Water Chiller comprise of 2 Nos Freon condensing units, each of capacity 7.5 TR, Design, Supply, Installation, Testing and Commissioning of Chilled Water Tank 5 KL capacity, Design, Supply, Installation, Testing and Commissioning of S.S Insulated Overhead Tank having capacity 1 KL, Design, Supply, Installation, Testing and Commissioning of Blast Freezer @ -40o C height:5m*5m*4m,150 mm thick, refrigeration unit: -41 KW, Design, Supply, Installation, Testing and Commissioning of Freezer Room @ -20 Degree C, height:10m*8m*4m150 mm thick, Air cooling unit Freon 15KW, Design, Supply, Installation, Testing and Commissioning of Ante Room (Despatch) @ -18 Degree C height :5m*4m*3m, 150 mm thick , Air cooling unit Freon 4,2KW,Design, Supply, Installation, Testing and Commissioning of Process Room @ 20 to 22 Deg C. height 5m *8m*4.5m ,100 mm thick , Air cooing unit Freon 30 KW. [All items suitable for 1000 BPH Processing Plant] (d)Design, Supply, Installation, Testing and Commissioning of ICE Flake Plant including Cost of material, labour etc complete Design, Supply, Installation, Testing and Commissioning of Ice Flake Machine, 10TPD [Suitable for 1000 BPH Processing Plant] (e) Design, Supply, Installation and Commissioning of Dry Rendering plant unit including cost of material, labour etc. complete Design, Supply, Installation, Testing and Commissioning of Raw material Screw Feeder, Design, Supply, Installation, Testing and Commissioning of Cooker having minimum 2500L volumetric capacity to handle a charge of 1500 kgs/batch,, Dryers, Design, Supply, Installation, Testing and Commissioning of Vapour Handling System, Design, Supply, Installation, Testing and COMMISSIONING of De-odorizing Unit, Design, Supply, Installation, Testing and Commissioning of Percolating Tank, Design, Supply, Installation, Testing and Commissioning of Screw Conveyor to Screw Press, Design, Supply, Installation, Testing and Commissioning of Screw Press/ Expeller, Design, Supply, Installation, Testing and Commissioning of Hammer Mill and accessories, Design, Supply, Installation, Testing and Commissioning of vibrating screen, Design, Supply, Installation, Testing and Commissioning of Bag stitching machine with platform weigh scale,50 kg, Design, Supply, Installation, Testing and Commissioning of Fat Transfer Pumps, Design, Supply, Installation, Testing and Commissioning of Fat Receiving Tank, Design, Supply, Installation, Testing and Commissioning of Fat settling Tank, Design, Supply, Installation, Testing and Commissioning of Steam and Water Mixing Batteries, Erection and Commissioning: Erection and Commissioning including mounting Structures. (f) Design, Supply, Installation, Testing and Commissioning of Machineries in Rendering plant utilities section Design, Supply, Installation, Testing and Commissioning of Raw and Soft Water Piping, Design, Supply, Installation, Testing and Commissioning of Packaged Boiler :Packaged Boiler (Wood /Agro Waste fried type)-Capacity: 1500 Kg/Hr,Design, Supply, Installation, Testing and Commissioning of Boiler accessories for both the Working Stand By boilers, Design, Supply, Installation, Testing and Commissioning of Cold Room: 0 degree Celsius to 4degree Celsius for Raw materials., (g) Design, Supply, Installation, Testing and Commissioning of ETP OF 100000 LPD Capacity including Cost of Material, Labour etc. Complete Design, Design, Supply, Installation, Testing and Commissioning of ETP of average capacity 1,00,000 LPD.

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