SUPPLY AND INSTALLATION OF TEST BENCHES (A) LAB WORK STATION - 1 SET & (B) LAB WORKSTATION WITH SINK - L AT BPCL HAZIRA ADBLUE PLANT LABORATORY

PRE-QUALIFICATION CRITERIA:

1. SEFA Membership Certificates for Last five years on a continuous basis

2. Test Report: Welded Cabinets should be type tested for SEFA 8M standard by a SEFA

approved Lab or equivalent standard

3. Test Report: Welded cabinets should also be type tested for DIN EN 14727 or equivalent

standard by a third-party Lab

4. Test Report: Adaptable workbenches / C-Frame system should be type tested for SEFA

10 or equivalent standard for Category 4 load carrying capacity by a SEFA approved Lab

5. Test Report: Adaptable workbenches / C-Frame system should also be type tested for DIN

EN 13150 or equivalent standard by a third-party Lab

6. ISO 9001-2008, ISO 14001-2004, BS OSHAS 18001-2007 (For Design, Development,

Manufacturing, Supply and servicing) - preferable

7. To ensure the quality of supplies made, a sample of various BOQ items may be collected

randomly as per the purchase committee & sent to the SEFA approved lab for testing as

per all the tests specified in this tender at the cost of the Bidder. A confirmation of this

should be attached with the technical bid as an Annexure.

8. Membership Certificate: The bidder/parent company should possess the key professional

staff, at least one, in his organization with good knowledge of codes and standards like

SEFA, ASHRAE 110 or equivalent standard etc.

1) Main Hall- Island table size 3680 W x 1540D x 900H all in mm with Reagent racks and

spot extractor; 24 nos. electrical points, Storage pattern should be 1 drawer+ 2 shutter

and 2 shutters placed alternatively

 Wall benches and Island tables should be similar to Godrej Lab Covalent module or BPCL

approved equivalent.

TECHNICAL SPECIFICATION FOR WALL BENCHES/ISLAND BENCHES

C-FRAME SYSTEM -All C-Frames assemblies should be manufactured from standard

hollow metal sections; confirming to I.S. Code 7138:1973 or equivalent standard (Indian

Standard specification for steel tubes for furniture) and all sheet metal components should be

of CRCA confirming to IS Code 513:1994 or equivalent standard.

The suspended under-bench welded units should be supported on heavy-duty steel frames fully

carrying the load of worktops. Its superior strength combined with aesthetically appealing end

caps shall give maximum flexibility and modularity while making a layout. C-frame should be

constructed from a rectangular pipe with a cross section of 60mm x 30mm and should be 2 mm

thick and should be without a vertical front leg to give a clean look. This shall provide more

knee space or leg space and would facilitate uninterrupted lateral movement of the under-bench

units within the bench run. The C-frame legs should be supplied with adjustable feet (tolerance

from -5mm to +20mm) to correct the unevenness of flooring. The tubular enclosed type

construction shall discourage dust accumulation and unwanted development of bacteria &

Drainage gradient should be well adjusted throughout the length of table and should have

horizontal supports for drainage systems. The structure should have a removable back panel to

provide access for maintenance throughout the length of table. The C-frame shall also have

skirting at back bottom side. It should be suitable for standing height of 900mm respectively.

The nominal table depth should mm, 770 mm for wall side and 1540mm Island tables. The

Corner Units shall fit well with 770mm table depths. All frame-work is should be pre-treated

with superior pure epoxy powder coated finish.

HORIZONTAL MEMBERS

These should be made from rectangular pipes of 2mm thickness. Cross-sectional dimensions

of the pipe should be 60 x 30 x 2 mm. They should be made of CRCA MS and coated with

pure epoxy powder. These connect two C-Frames together as shown using C-clamps/U-clamps.

Together with the C-Frames and Horizontal Members connected, the skeletal structure of the

workbench is formed on which the worktop can be placed, and the hanging-type storage

cabinets can be suspended. Horizontal Members determine the width of the lab workbench as

they form the member (distance) between two adjacent C-Frames. They should be available in

Polypropylene Molded Sinks: Made up of 5 mm thick high density and elastic poly propylene

with good resistance to organic solvents. Standard bowl size (L x W x D) is 500 x 400 x

mm. Faucet should be 1-way type faucet.

REMOVABLE BACK PANELS

These cover panels cover the service lines that run behind them. These should be easily

removable (unclipped) and the service line be accessed for maintenance. This allows the

equipment on workbench to remain undisturbed They should be made of CRCA MS with pure

epoxy powder coating and are of 1mm thickness

All side cover panels and back panels, filler panels should be made from CRCA MS panels of

1.0mm thickness with pure epoxy powder coating

WELDED UNDER-BENCH STORAGE CABINETS

Welded cabinet body should be of flush face construction with intersection of vertical and

horizontal members like LH and RH side panel along with front horizontal channel, back panel

and bottom panel. It should be relocated anywhere easily as it is an independent unit. Cabinet

should be of square non-sharp edge construction. Doors should be assembled with SS-304

hinge assembly. Removable back panel should be provided to easily access the service lines

running behind the cabinet benches. Intermediate horizontal channels should be provided

between door and drawer. Shelf should be eight bend panel with 20mm height. Drawer tray

should be of single piece construction. Drawer should be well supported on LH and RH ball

slide suspension system. Steel door and drawer front is of double wall construction with sound

dampening material filled inside. Doors should be easily removable, and hinges should be

easily replaceable. Knee space panel should be in 22-gauge construction.

Storage Units to be of the following types:

 Fixed Suspended Type

Dimensions: W=300/450/600/750/900 mm, D = 530mm, H = 635mm. Thickness: LH/RH

side panels, shutter front, Bottom panel, Top front, Drawer separator, shelf, Alignment channel

should be of 1.2mm thk. Removable Back panel, Shutter cover, Fr. Rack strip, Top cover panel

should be of 0.8mmthk. Finish: Powder coating pure epoxy, thickness 40-50 microns. Handle:

Anodized Aluminum Recessed-Type, CTC: 160.0mm. Lock: Units have a locking facility

with 180° and 10 lever cam lock mechanism (except for sink and corner unit). Hinge: Knuckle-

butt type SS Hinge. Screw: SS304. Shutter should be of twin-type construction with sound

dampening effect using profeel. Shutter cover should be equipped with Bump on for sound

dampening. Ball Slide: 500mm Length (required only for drawer unit). Shutter should have

provision of roller catch.

REAGENT RACK IN MAIN HALL: Fixed-Type reagent shelves should be provided. It

should be complete modular design consisting of 2 stage horizontal storage shelves made of

CRCA MS with pure epoxy powder coating and having cutouts for electrical switches and

sockets. It should have provision for placing Granite pieces

ELECTRICAL TRUNKING

To be used for housing Industrial pins & sockets. Its top panel, bottom panel of the trucking

should be made from 1.0 mm thick CRCA MS panel. It should be available in both, single

sided and double-sided configurations (as per schedule of requirement). It should be made from

CRCA MS with pure epoxy powder coating. The front surface that houses the electrical points

should have a slope.

Jet Black Granite:

It should be 19mm (+/- 2mm) thick Jet-Black Granite worktop. The exposed edges of the

worktop should be chamfered and smoothened. The bottom of the worktop should be polished

and there should be a V-groove throughout the length of the exposed edges to protect the

cabinets from coming in contact with the spillages. The overhang on the storage cabinet is

mm at the front side and 30 mm at the sides. The backing material used is a neoprene mat of

mm thickness. A representation the worktop edges is shown as under

LIST OF APPROVED MAKES For Furniture

Steel TATA Steel, JINDAL Steel or equivalent

approved standard

Powder Coating Kansai Nerolac, Berger Paints, Asian Paints

or equivalent approved standard

Switches and Sockets, Northwest, Norisys or equivalent approved

Locks Hettich, Hafele, Godrej or Equivalent

approved standard

Drawer Slides Hettich, Hafele, Godrej or Equivalent

approved standard

Worktop Jet Black Granite