Providing and installation of 125 KVA DG Set in Distt. Ayurvedic Hospital Mandi Distt. Mandi HP

SITC 125 KVA / 100 KW 4 cylinders, inline, 4 stroke cycle, of CPCB IV+ Water cooled Turbocharged with full authority electronic engine. The engine shall be provided with electrical starting arrangement & shall give the electrical output of 125 KVA / 100 KW at 0.8 power factor, 415Volts at the alternator terminal including AMF panel including foundation cement concrete & Industrial cable 2.5 Sq. mm (6 core).

DIESEL ENGINE:-4cylinder , 4 stroke cycle , rediated cooled, turbo charged Charged air cooled, . The engine shall be provided with electrical starting arrangement and shall give the electrical output of 125 KVA / 100 KW at 0.8 power factor, 415 volts at alternator terminals including AMF panel

Specifications:-4 cylinder , 4 stroke cycle , rediated cooled, turbo charged Charged, Rediator cooled , Engine mounted water pump, thermostats, coolamnt, self- contained piping, High pressure common rail fuels system, spin on type fuel filters , self- contained piping, Lub oil pump, spin on type lub oil filter , self contained piping, Dry type replacable paper element air filter, air intake manifold with necessary connections, turbo charger, Exhaust manifold , flexibkle piping, silencer, hospital grade, P1.1 conrteroler with PS0500 features,Starter 12 V, DC, battery charging alternator with inbuilt regulator, Flywheel, fly wheel housing

GENSET CONTROLLER:-The controler should be a microproceesor based generator set monitoring and control system. The control should provides a simple operator interface to the genrator set, manual and remote start/ stop control ,shutdown fault indication and an LCD hour counter. The integration of all function into a singkle control system provides enhenced reliability and performance compared to conventional generator set control systems. The control has been desined and tested to meet harsh envirment in which Gen. sets are typically applied.

ALTERNATOR:-Sigle bearing alternator suitable for continuos operation generating 125 KVA at 1500RPM, 415 Volts , 0.8 PF suitable for 50 Hz 3 Phase system. The alternator shall be in SP-DP enclosure, self excited , self regulated, foot mounted with ball and roller bearing on end shields The alternator shall be suitable automatic voltage regulator and shall conform to BS:2613 or BS:5000 and give rated output at NTP conditions.

CONTROL PANNEL FOR DG SET :-The generatoe control shall be indoor type , floor mouted , dust and vermin proof in sheet steel construction. The pannel shall have doors at front and back for proper maintenance. The pannel shall have steel channel fabricated kick-plate and bolted type cable glade plate fitted at the bottem . The opannel shall be construced from 2 mm thick steel sheet . All the joint shall have proper gasket.

Monitoring and control devices shall be housed on the front door. Generally the construction of the pannel will be such that various equipments for application will be housed in compartment. All incoming and outgoing power and control cables shall be from bottom.

The sound attenuated DG set are designed and engineered by rthe CAD/CAM experts conforming to international standerds. The system is made of high class sheet metal fabicated pannels of 16 G thickness having modular construction with multi fold sheet channels and ISMC section for ease of assembly and dismentaling , high quality fire proof acoustic material i.e. rock wool (50-100 mm thick having 64-96 KG/ m3 density)

ACOUSTIC MATERIALS:- Acoustic enclosure is made of CRCA sheets in munsel green shade and a structural/ sheet metal base frame painted in black and fire retardent grade acoustic insulation material(P.U foam) to IS 8183

VENTILATION Acoustic encloser is designed in such a way that they are no hot pockets around engine and is provided with suitable designed engine radiator which does not allow the temperature to rise more than 70 C above ambient temperatue. To achive optimal output and minimum sound lavel from the DG set , suitable openings are prvide for increasing the inflow of air required for combustion.

SILENCER Specially designed low noise silencer with rain cap suitably optimised to meet stingent noise emmission standerd laid down by MoEF/CPCB.

VIBRATION ISOLATION :- To avoid transfer of vibration from genset to enclosure and surrounding specially designed vibration islator are used .

Warranty:- Standard 2 years comprehensiv warranty on engine and alternator , from date of dispach or 5000hrs of operation from the dare of commissioning ,which ever is earlier against any manufacturing defect . 5 critical part of engine (cylinder head,cylinder block ,cranks saft,camsaft,connecting rod,) shall be Warranted for 5 years or 5000 hrs , of operation which ever is earlier from the date of dispatch against maniufacturing defect.

Complete rate of D.G. set including , price of DG se , price of AMF panel, installation charges cable connection each complete in all respect :- Make :- Sudhir /Catepiller /volvo/Kirlosker/Tata

Providing / filling Diesel in the existing diesel set of Gernator as required complete in all respect as per entire satisfaction of Engineer- in- Charge.

SUB HEAD II Excavation in foundation

Excavation in foundation, tranches etc. in earth work lift up to 1.50 metres stacking the excavated soil not more than 3 metres clear from the edge of excavation and then returning the stacked soil in 15 cm layers, when required in to plinths sides of foundation etc. consolidating each deposited layer by ramming and watering and then disposing of all surplus excavated earth as directed with in a lead of 20 metres complete in pick and jumper work.

Providing and laying cement concrete 1:4:8 (1 Cement: 4 sand: 8 graded crushed stone aggregate 40 mm nominal size) and cutting complete excluding cost of form work in foundation and plinth.

Providing from work with steel plates 3.15mm (Three decimal one five milimeters) thick welded with angle iron in frame 30 x 30 x 5 mm so as to give a fair finish including centering, shuttering, structting and propping etc. with wodden battens and ballies, height of propping and centering below supporting floor to ceiling not exceeding 4 metres and removal of the same for institu- reinforced concrete and plain concrete work in foundation footings basis of columns etc. and mass concrete.

Providing and laying plain cement concrete 1:2:4 (1 Cement: 2 sand: 4 graded crushed stone aggregate 20 mm nominal size) mechanically mixed and vibrated and curing complete excluding cost of form work in foundation and plinth etc.

Filling in plinth with sand under floors includingc watering ramming consolidating and dressing complete.

SUB HEAD III EARTHING & LOOP EARTHING

Earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required complete in all respect as per entire satisfaction of Engineer- in- Charge.

Providing and fixing 4.00 mm dia copper wire on surface or in recess for loop earthing as required complete in all respect as per entire satisfaction of Engineer- in- Charge.

SUB HEAD -IV :- WIRING & CABLE LAYING

Providing, laying and fixing of one No. aluminium conductor, PVC insulated and PVC sheathed, armoured/XLPE power cable, working voltage 1100 volts grade on surface etc. as required complete in all respect as per entire satisfaction of Engineer- in- Charge. i) Armoured cable 70 sq. mm (3.5 core) Make :- KEI / CCI / Universal / Finolex / Rallison / Grandlay .

Wiring for circuit / sub-main with 2X 10 sq mm PVC insulated heat resistant flame retardant (HRFR) and low smoke single core (flexible) copper conductor cable in PVC conduit along with 1 No.6 Sq.mm. HRFRLS/PVC insulated single core copper conductor cable for earthing as required complete in all respectas per entire satisfaction of the Engineer in charge. Make : Havells,Finolex,RR Kable, KEI, Grandley, Plaza (grandley and plaza)

Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/recess including cutting the wall and making good the same in case of recessed conduit as required complete in all respectas per entire satisfaction of the Engineer in charge.i) 25 mm dia Make:- Anchor,AKG,RKG,Precision Pipes,Diplast

Supplying and erection of 40/50/63 amps rating, 10 KA breaking capacity, 240V volts, 'C' curves, miniature circuit breaker of following poles in the existing MCB DB complete with connections etc.as required complete in all respectas per entire satisfaction of the Engineer in charge.Double pole.(Category-A) Make:- Havells, ABB, Legrand, L&T, schneider, C&S

Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCB/RCCB/Isolator) DD-8 way) Make:- Havells, ABB, Legrand, L&T, schneider, C&S