BHE/PW/PUR/NTPRT-U3-CNI /3224

TOTAL PRICE FOR HANDLING AT STORAGE YARD/ STORES, TRANSPORTATION TO WORK SITE, CALIBRATION, PRE-ASSEMBLY, ERECTION, TESTING, PRE-COMMISSIONING, AND HANDING OVER OF CONTROL & INSTRUMENTATION PACKAGE SPECIFIED UNDER TECHNICAL SPECIFICATION AND ALL OTHER MATERIALS RE¬QUIRED FOR COMPLETION OF UNIT#3 INCLUDING FLUE GAS DESULPHURIZATION (FGD), STATIC CATALYTIC REDUCTION (SCR), ACC ,BOILER, TURBINE, PIPE RACK, TRANSFORMER YARD, CHP, AHP , ELECTROSTATIC PRECIPITATOR (ESP) AND OTHER ASSOCIATED EQUIPMENT AS PER BILL OF QUANTITY FOR UNIT-3 OF 3X800 MW PVUNL PATRATU PROJECT

Description

CABLE TRAYS AND ACCESSORIES

Perforated cable tray and accessories (with or without cover) 50mm

Perforated cable tray and accessories (with or without cover) 100mm

Perforated cable tray and accessories (with or without cover) 150mm

Cable Duct 60x60x1000mm

Cable Duct 180x100x1000mm

Cable Duct 250x100x1000mm

CABLE LAYING INCLUDING EARTHING WIRES

Compensating cable 2Px0.5sqmm, Tx/ Sx/ Kx/ Rx unarmoured/ armoured

Compensating cable 4Px16/ 20 AWG/ 0.75sqmm, Tx/ Sx/ Kx unarmoured/ armoured

Compensating cable 6Px16/ 20 AWG/ 0.75sqmm, Tx/ Sx/ Kx unarmoured/ armoured

Laying & Testing, etc. of Optical Fibre Cables on cable trays, conduits etc with minor civil works

Termination & OTDR Testing, etc. of Optical Fibre Cable including all consumables like Break-out Kits, OFC markers, etc. except Multi-Mode Pigtail.

Network UTP Cables (special termination using UTP connectors involved)

Special Cable 5x1.5sqmm for TG

2x2x0.5sqmm FEP Insulated Cable for TG

2x4x0.5sqmm FEP Insulated Cable for TG

Profibus/ Profinet/ STP Cable

Flexible pipe/ Conduit pipe 1"

Flexible pipe/ Conduit pipe 2"

2Cx2.5sqmm armoured/ unarmoured copper cable

2Cx35sqmm Aluminium Power Cable, armoured/ unarmoured

1Cx120sqmm Aluminium Power Cable, armoured unarmoured

3Cx16sqmm Aluminium Power Cable, armoured/ unarmoured

3Cx95sqmm Aluminium Power Cable, armoured/ unarmoured

3Cx2.5sqmm armoured control cable

4C/ 5Cx2.5sqmm armoured control cable

7Cx1.5/2.5sqmm armoured control cable

9C/ 10Cx2.5sqmm armoured control cable

12C-14Cx1.5/2.5sqmm armoured control cable

16C-19Cx1.5/ 2.5sqmm armoured control cable

Hoses-1/ 4", 1/ 2", 1", SS/ Teflon, Braided/ unbraided, upto 5m length

RG58 Cable

CABLE LAYING INCLUDING EARTHING WIRES

Screened Copper Cable 2Px0.5sqmm (Intrinsic/ non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 4Px0.5sqmm (Intrinsic/ non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 6Px0.5sqmm (Intrinsic/ non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 8Px0.5sqmm (Intrinsic/ non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 12Px0.5sqmm (Intrinsic/ Non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 16x0.5sqmm (Intrinsic/ Non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 1P/ 2C or 3Cx1.5sqmm (Intrinsic/ Non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 2P/ 4Cx1.0sqmm (Intrinsic/ Non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 2P/ 4Cx1.5sqmm (Intrinsic/ Non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 5C/ 3P/ 4Px1.5sqmm (Intrinsic/ Non-intrinsic safe) armoured/ unarmoured

Screened Copper Cable 2Px1.31sqmm (Intrinsic/ non-intrinsic safe) armoured/ unarmoured

Laying,glanding and termination of power CABLE 2Cx1.5/ 2.5 sqmm FRLS cable

laying,glanding & termination of MICC 2C X 1.5 / MICC 2C X 2 .5 sqmm cable

laying of core Armoured single mode Optical Fiber Cable (for fire alarm panels and PC networking)

Laying,glanding and termination of optical LHS CABLE for cable gallery & conveyor area

JUNCTION BOX/ PUSH BUTTON STATION

Junction boxes upto 48 way (FRP)

Junction boxes above 48 way

Local Gun Maintenance Switch Box

Junction Box with transducers

3TT FRP Junction Box

6TT FRP Junction Box

9TT FRP Junction Box

12TT FRP Junction Box

CONDUITS/ IMPULSE PIPE/ TUBES

ASTM A213 TP316H SIZE: 1/ 2" NB SCH 160

ASTM A335 P22 SIZE: 1/ 2"NB SCH160

ASTM A106 Gr.C SIZE: 1/ 2" NB SCH 160

ASTM A106 Gr.C SIZE: 1/ 2" NB SCH 80

ASTM A312 TP316 SIZE:1/ 2"NB SCH 80

ASTM A106 Gr.C SIZE: 3/ 4" NB SCH 80

ASTM A213 TP316H SIZE: 3/ 4" NB SCH 160

ASTM A213 TP316H SIZE:3/ 4" NB SCH80

GI Pipe (1/ 2", 1") Heavy grade

SEAMLESS PIPE, MATL : ASTM A 335 P22, SIZE: 3/ 4" AS SCH 80

SEAMLESS PIPE, MATL : ASTM A 335 P91, SIZE: 1/ 2" AS SCH XXS

SEAMLESS PIPE, MATL : ASTM A 106, GR B, SIZE: 1/ 2" CS SCH 80

SEAMLESS PIPE, MATL : ASTM A 106, GR B, SIZE: 3/ 4" CS SCH 80

SEAMLESS PIPE, MATL : ASTM A 106, GR B, SIZE: 1/ 2" CS SCH XXS

(1/4")/ (3/8")/ (3/4")/ (1") OD SS TUBE

SEAMLESS TUBE GR.T92 21.3X7.47

SEAMLESS C.S.TUBE 21.3X2.3

CARBON STEEL TUBE 88.9x4

S.L TUBES(GR.T22) 21.3X2.77

SEAMLESS A.S. TUBE 21.3X2.77 Gr T92

SEAMLESS A.S.TUBE D=13.5x2.6

SEAMLESS TUBE GR-T91, 13.5x2.6

PIPE AS PER SA106 GR C SIZE OD X THICKNESS -33.4x4.55mm

PIPE AS PER SA335 P92 SIZE ODxTHICKNESS -33.4x4.55mm, GRADE: GR P92

HDPE conduits 2 " for Optical fiber cable laying

MISCELLANEOUS STRUCTURAL STEEL INCLUDING FRAMES FOR PANELS/ RACKS/ INSTRUMENTS, SUPPORTS FOR CABLE TRAY/ PIPES/ TUBES, CANOPIES ETC.

Structural steel for fabrication

Assembly and installation of Mounting Frames with loose supplied prefabricated materials like slotted angles, channels, etc.

Assembly/ welding and installation of Instrument Racks with loose supplied prefabricated materials of suitable size, like angles, stands, etc. Total wt. of loose supplied items (for 10 racks): Approx. 3 Tonnes

Radiographic test of weld joints

PANELS/ CUBICLES/ RACKS/ ENCLOSURES/ MONITORS/ COMPUTER/ COMPUTER PERIPHERAL/ PLCS/ UPS/ BATTERIES

Local Gauge Board approx. dimension 1900X1400X750mm, approx. wt. 600kg

MaxDNA Control Cabinet including Marshalling and Relay Cabinet for SG, TG (non-core) & Station C&I if DDCMIS. This includes BOP C&I, Network Panels, FGD & SCR Panels, ACC Control Panels. Approx dimension 750(D)x750(W)x2295(H), Approx Weight 400kgs)

SIEMENS make DCS Panel (approx. weight 300kg, 1200(L)X800(B)X2200(H) mm) - one panel

Network Panels (approx. dimension 900x1000x2200 mm, approx Wt-300kgs per panel)

Wall mounted Network Enclosure

LP Dosing system

Unit Control Panel (Back-Up Vertical Panel)

Electrical Control Panel

Condenser vacuum pump system

Positioner cabinets for LPBP CV1, LPBP CV2, Spray water CV

Local Instrument Rack (LIR) for Field Transmitters. (Approx. weight 300kg)

Local Instrument Enclosure (LIE) for Field Transmitters. (Approx. weight 300kg)

MAX-DNA Engineering/ Operator/ Historian/ LVS/ Shift I/ C/ Historical Storage & Documentation/ Gateway/ OPC/ System Documentation/ CCTV Client stations, etc. -- PC/ Server/ Client Station with ASCII Keyboard, Mouse & 24" Colour Monitor, UPS etc.

Printers (80/ 132 col Dot Matrix, A3 Inkjet, A3/ A4 Laserjet, A3 Colour Laserjet, Heavy Duty Line Impact Dot Matrix, etc)

Station LAN Network System with connectivity from station LAN to employers IT LAN, connectivity to remote service center, connectivity to PC Stations, township and other plant locations.

Graphic Interface Unit

Control Desk/ CRT desk (approx 4m)

Control Desk/ CRT desk (approx 7m)

Computer furniture for all Servers, PCs, Printers, Locker sets, Almirahs, Conference Table.

SWAS Sample handling system with racks, panels and chiller

SWAS Analyzer Panel including various analyzers

TSI for Main Turbine including its HMI & printers

TSI for TDBFP including its HMI & printers

Vibration monitoring system for Pumps, Fans & Pulverisers including sensor mounting blocks and brackets, casing vibration sensor, Phase marker sensor and monitoring rack with electronic modules.

Vibration monitoring system for ACW, CW Pumps at CWPH including sensor mounting blocks and brackets, casing vibration sensor, Phase marker sensor and monitoring rack with electronic modules.

Installation & commissioning of ACC VMS sensor (probe type)

LVS (Large Video Screen) - alongwith loose supplied items.

Gravimetric Feeder Panel including local control panel

SONIC Tube Leak Detection System.

Furnace Flame CCTV System including local panel-2 No, wall mounted cabinet in CR-1 No and all accessories like camera, monitor, etc.

CCTV System (including Panels ,camera poles , JB , Container , camera , other misc erection works as per TCC, Total weight 1800kg )

Pulveriser Dynamic Classifier - VFD Cabinet

APH Leakage Control System consisting of DCS Panel & Field mounted Junction Boxes, teflon cables, etc

Generator Instrumentation cabinet including annunciator (approx. weight 450kg, approx dimension 800x800x2300mm)

Generator End Winding Vibration Monitoring System (approx. dim. 2300x800x600mm, approx. wt. 150kg)

24V DC POWER SUPPLY SYSTEM FOR SG/ TG SYSTEMS -775 Amp (CONFIG B) 1 x 100% modular rectifier banks, 1 x 100% Nickel - Cadmium batteries for one (1) hour duty, 1X 100% DC distribution board. 1x100% (BHMS)–common for both the sets. 5200x800x2015 for Charger + DCDB 3650 x 900 x 405 (WxDxH) for Battery approx weight of each cell: 60 kg, Total cells are 36 No. per set. Approx Total Weight 1800kgs

24V DC POWER SUPPLY SYSTEM FOR TG SIEMENS SYSTEMS - 330 / 349 Amp (CONFIG B) 1 x 100% modular rectifier banks, 1 x 100% Nickel - Cadmium batteries for one (1) hour duty, 1X 100% DC distribution board. 1x100% (BHMS)–common for both the sets. 5200x800x2015 for Charger + DCDB 2500 x 500 x 405 (WxDxH) for Battery approx weight of each cell: 35 kg, Total cells are 18 No. per set. Approx Total Weight 1000kgs

24V DC POWER SUPPLY SYSTEM FOR STATION C&I SYSTEMS - 650 Amp (CONFIG B) 1 x 100% modular rectifier banks, 1 x 100% Nickel - Cadmium batteries for one (1) hour duty, 1X 100% DC distribution board. 1x100% (BHMS)–common for both the sets. 5200x800x2015 for Charger + DCDB 3650 x 900 x 405 (WxDxH) for Battery approx weight of each cell: 60 kg, Total cells are 36 No. per set. Approx Total Weight 1500kgs

24V DC POWER SUPPLY SYSTEM - 275/ 300 Amp for UNIT-3 ESP 1X 100% FCBC with integrated DCDB - 2 Sets.2. BHMS - 2 Nos. 3. Modbus Cable -100mts and for CHARGER RATING - 24V/275 Amps - No. of Batteries: 2set, No. of Cell per Battery set-19no., cell type- KPH 575 P. Aprox 1200x600x1200 for Charger Aprox 166 x 163 x 443 (WxDxH) for Battery

24V DC POWER SUPPLY SYSTEM - 110 Amp for ACC system Unit-3 1X 100% FCBC with integrated DCDB - 2 Sets.2. BHMS - 2 Nos. 3. Modbus Cable -100mts and for CHARGER RATING - 24V/110 Amps - No. of Batteries: 2set, No. of Cell per Battery set-19no., cell type- KPH 225 P. Aprox 1200x600x1200 for Charger Aprox 166 x 163 x 443 (WxDxH) for Battery

UPS (150 kVA - With Configuration A) 1. 2 x 100% parallel redundant chargers and inverters with input isolation transformers 2. Bypass line transformers & voltage stabilizer 3. static switch manual bypass switch, 4. 2 x 100% ACDB, 5. 1x100% (BHMS) 6. 1 x 100%Ni Cd battery bank 6900x1000x2415 (WxDxH) for UPS System 1650x1000x2200 (WxDxH) for ACDB-1 & 2 each. 6000 x 7000 x 1750 (WxDxH) for Battery approx weight of each cell : 47.2 kg, Total cells are 287 No. per set. Approx Total Weight 27720kgs

FDG UPS (80 kVA - With Configuration A) 1. 1 x 100% parallel redundant chargers and inverters with input isolation transformers 2. Bypass line transformers & voltage stabilizer 3. static switch manual bypass switch, 4. 2 x 100% ACDB, 5. 1x100% (BHMS) 6. 1 x 100%Ni Cd battery bank

SIMULATOR UPS (45 kVA - With Configuration A) 1. 1 x 100% parallel redundant chargers and inverters with input isolation transformers 2. Bypass line transformers & voltage stabilizer 3. static switch manual bypass switch, 4. 2 x 100% ACDB, 5. 1x100% (BHMS) 6. 1 x 100%Ni Cd battery bank 6900x1000x2415 (WxDxH) for UPS System 1650x1000x2200 (WxDxH) for ACDB-1 & 2 each. 6000 x 7000 x 1750 (WxDxH) for Battery approx weight of each cell : 47.2 kg, Total cells are 287 No. per set. Approx Total Weight 27720kgs

2kVA On line UPS with remote monitoring having a battery back up of 30 min. approximate weight 10kg.

Online mini UPS with 30 min back up approximate weight 10kg.

240V UPS Distribution Boards

Power Distribution Boards

Power Distribution Panel

INSTRUMENTS/ DEVICES INCLUDING SENSORS/ CELLS/ PROBES ETC

Air filter regulators/ Lubricators (1/4", 1/2", 1", 0-6kg, 0-10kg)

Solenoid valves (3 way, AC/ DC, 1/4", 1/2", 1", NPT/ BSP, single/ dual coil)

solenoid with hook up for FDA

Pressure switches with hookup/fittings for FDA

Pressure Switch/ DP Switch/ DP indicating switch

Temperature Switch/ Thermostat

Electronic Level Switch (with amplifier, etc), Capacitance or conductivity type

Pressure/ DP/ Flow (DP type)/ Level -Transmitter

Level Transmitter (displacer/ displacement/ RADAR Type)

Speed transmitter

Electronic Level Transmitter (with amplifier, ultrasonic, etc), Capacitance or conductivity type/ Guided Wave Radar(GWR) transmitter

Pressure Gauge/ DP gauge/ DP Indicator

Temperature Gauge (all types)/ Temperature Indicator

Level Indicator/ Level Gauge/ Level Switch

Flow meter/ Flow Indicator/ Flow Switch

Thermocouple/ RTDs along with converters wherever applicable

Temperature Transmitters

Heavy duty Limit Switches

MTM Thermocouple upto 17m length

MTM Thermocouple over 17m upto 22m length

MTM Thermocouple over 22m upto 28m length

MTM Thermocouple over 28m upto 36m length

MTM Thermocouple over 36m upto 48m length

O2 (OXYGEN) Analyzer

SOx/ NOx/ CO/ CO2 Analyzer (Extractive Type)

Dust/ Opacity Analyzer

Mercury Analyzer

Flame Scanner with Local Indicator

I/ P Converter

SADC Power Cylinders

Shear Pin Failure Indicator Box

Furnace Temperature probe including local panel/ box and all accessories.

HEA Exciter system

Position Feedback Transmitter

Moisture Sensor probe and dew point monitor

Primary Water Conductivity Cells and Transmitter

Ultrasonic Flow Transmitter/ Meter

Moving coil type Indicators

COMMISSIONING AND TESTING ACTIVITIES FOR EQUIPMENTS ERECTED BY OTHER AGENCIES, LIKE CONTROL VALVES, ON/ OFF VALVES, ELECTRICAL/ PNEUMATIC VALVES, ACTUATORS, SOLENOID VALVES, VALVES, LIMIT SWITCHES, ERV CONTROLLERS, POWER CYLINDERS, PRESSURE & TEMPERATURE GUAGES/ TRANSMITTERS, ETC.

Electrical regulating drives: (Valve, damper, scoop)

Pneumatic regulating drives: (Valve, damper)

Pneumatic On/ Off drives: (Valve, damper)

Commissioning of Hydraulic actuators

Corner valve/ Trip valves commissioning

Only healthiness checking of embedded RTD/ Thermocouple

Limit Switches (checking and adjusting only).

Skid mounted Instruments of TDBFP Gov. Oil Console: Approx. qty of instruments is PG/ DPG -10 no., Pressure Switch -24 no., etc.

Fan Lube oil skid

Pulveriser Lube oil skid

Gravimetric Feeder commissioning comprising of feeder mounted C&I equipments like belt motion monitor, load cells, speed probes, etc.

Seal Oil Level/ Pr Txr Instrument Rack (Removal, calibration & refixing of rack mounted instruments)

Primary Water DP Instrument Rack (Removal, calibration & refixing of rack mounted instruments)

MDBFP Hydraulic Coupling mounted instruments

Remote commissioning of Electrical actuators

Remote commissioning of Soot Blower System

POWER CYLINDERS

Mill Discharge Valve power cylinders (set of four)

MISCELLANEOUS ITEMS (ITEMS NOT COVERED UNDER ABOVE HEADS)

Earth Flat 50X6 mm size ( for 150mm Tray earthin )

Earth Flat 25X3 mm size (for 50mm &100m Tray earthing)

Electronic Earth Pit including earth pit Chamber

HART Management System including Panel and Workstation. Approx weight 2.5MT

Coal Bunker Level Monitoring System - Radar type set for all bunkers for 09 mills. The system will further contains approximately: Field mount panels for Transmitter (approx. size 700x600x500mm, approx weight - 300kg each) - 2 No, Wall mount panel for Bargraph Display (approx. size 550x445x350mm, approx weight - 100kg) - 1 No in CR, Bargraph Display Unit - 9 No, Level Switch - 09No Level Transmitter - 9 No, Cable from Sensor to Transmitter - 200 mtr, Level Sensor with Alignment device - 16 No, etc.

SLAVE CLOCK/NTP CLOCK/SIGNAL BOOSTER

FDA ITEMS ( FOR UNIT-3 ,TRANSFORMER YARDS, CONVEYOR AREAS, MISC BUILDINGS/TP ETC)

Erection & commission of Fire Alarm Panel with Network components & batteries (approx. size 2000x600x300mm, approx wt. 100kgs)with batteries

PC alongwith accessories like Monitor, Printer, UPS, furniture, etc

DVLCP panel (approx. size 450x450x150mm, approx wt. 10kgs)

Remote I/ O Panel (Approx dimension 1x1x2.5m, approx weight 300kgs)

Multi sensor Detectors (approx. wt. 0.2kgs each)

Response Indicator (approx. wt. 0.1kgs each)

Analogue addressable Beam Detectors

Analogue addressable IR Ember Detectors with local control unit, Air Purge Unit & accessories

MCP-Indoor/outdoor (approx. wt. 0.2kgs each)

Hooters / Sounders(approx. wt. 0.25kgs each)

Exit sign Board (approx. size 300 X 100 mm, approx wt. 1.5 kgs)

POWER SUPPLY MODULE with battery backup (approx. size 382x211x185mm, approx wt. 10kgs) in nos

200mm/600 mm J hook installation for LHS Cable in conveyor & cable gallery

DIGITAL LHS CONTROLLER FOR CABLE GALLERY

End of line resistor Power module/ jb for cable gallery LHS

Item Rate

Item Description

Total Lumpsum Price for entire Scope of Work as per Tender Specification No:BHE/PW/PUR/NTPRT-U3-CNI /3224