Comprehensive maint and repair to DG sets at INA Ezhimala

Amount

Maintenance and servicing of Diesel Generator set of cap 320 KVA (Make - Cummins,) by carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed. NOTES:- (i) Control switches , MCCB's, contactors, multi display meters , Engine control unit shall be out of scope of the item of work and the rate quoted shall be exclusive for servicing/ maintenance of the above item of work. (ii) 'B' check shall be carried out once in every six months or 250 hours of running of DG Set whichever is earlier. Servicing of DG Set along with connected Alternator and Panel Board including items covered in 'A' check of the Engine shall also be carried out in that month as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG Set for a period of 30 days from the date of service and shall also attend all the maintenance / breakdown repairs as and when required in that period except in case of Major repairs. (iii) Spare parts , engine oil and radiator coolant oil required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares/filling of oils shall be deemed to be included in the rate quoted for this item. (iv) Cost of all consumables, diesel / oil filters etc., required during the maintenance period shall be deemed to be included in the rate quoted for this item.

All as per Sl item No. 1.00 above but DG set having capacity 250 KVA

All as per Sl item No. 1.00 above but DG set having capacity 125 KVA

All as per Sl item No. 1.00 above but DG set having capacity 82.5 KVA

Supply and fix Fuel water separator CAT No. 4093731

Supply and fill Coolant CAT No. 4104802

Supply and fix Lubricant oil filter element CAT No. KIT3238204

Supply and fix Air cleaner element kit CAT No. KIT3238358

Supply and fix Super by pass element kit CAT No. KIT3879488

Supply and fix SEAL,O RING CAT No. 3010937

Supply and fix Coolant test kit CAT No. 3167226

Supply and fix Air cleaner element CAT No. 3814695

Supply and fix Air cleaner element CAT No. 3814696

Supply and fix Air cleaner element CAT No. 3815928

Supply and fix Air cleaner element CAT No. 3815929

Supply and fix Coolant test kit CAT No. 3816985

Supply and fix Gasket valve cover CAT No. 3930906

Supply and fix Fuel filter CAT No. 3931063

Supply and fix Lubricant oil filter cartridge CAT No. 3937743

Supply and fix Fuel filter kit and ring CAT No. KIT3238493

Supply and fix Check kit CAT No. KIT3238543

Supply and fix Lubrication oil filter Assembly suitable for 320 KVA DG set of Cummins make

Supply and fix Fuel pre filter Assembly suitable for 320 KVA DG set of Cummins make

Supply and fix Lubrication oil filter Assembly suitable for 250 KVA DG set of Cummins make

Supply and fix Fuel pre filter Assembly suitable for 250 KVA DG set of Cummins make

Supply and fix Lubrication oil filter Assembly suitable for 125 KVA DG set of Cummins make

Supply and fix Fuel pre filter Assembly suitable for 125 KVA DG set of Cummins make

Supply and fix Lubrication oil filter Assembly suitable for 82.5 KVA DG set of Cummins make

Supply and fix Fuel pre filter Assembly suitable for 82.5 KVA DG set of Cummins make

Supply and fix Fuel filter Assembly suitable for 82.5 KVA DG set of Cummins make

Supply and fill Lubricant oil recommend for Cummins Engine (PREMIUM BLUE 20 /10LTR pack) CAT No. SSS500256

Maintenance and servicing of Diesel Generator set of cap 320 KVA (Make - Cummins) by carrying out routine 'A' check of the Engine shall be carried out once in three months (Except during the month when 'B' check is carried out) as directed by the Engineer-in-Charge and the Contractor shall carry out periodical inspections during the maintenance period and shall be responsible for the smooth functioning of the DG set for a period of 30 days from the date of service and shall also attend all the maintenance / breakdown repairs as and when required in that period except in case of major repairs. Note: Spare parts required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares shall be deemed to be included in the rate quoted. Cost of all consumables, diesel / oil filters etc., required during the maintenance period shall be deemed to be included in the rate quoted for this item.

All as per Sl item No. 32.00 above but DG set having capacity 250 KVA

All as per Sl item No. 32.00 above but DG set having capacity 125 KVA

All as per Sl item No. 32.00 above but DG set having capacity 82.5 KVA

Maintenance and servicing of Diesel Generator set of cap 400 KVA (Make - Kirloskar,) by carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed. NOTES:- (i) Control switches , MCCB's, contactors, multi display meters , Engine control unit shall be out of scope of the item of work and the rate quoted shall be exclusive for servicing/ maintenance of the above item of work. (ii) 'B' check shall be carried out once in every six months or 250 hours of running of DG Set whichever is earlier. Servicing of DG Set along with connected Alternator and Panel Board including items covered in 'A' check of the Engine shall also be carried out in that month as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG Set for a period of 30 days from the date of service and shall also attend all the maintenance / breakdown repairs as and when required in that period except in case of Major repairs. (iii) Spare parts , engine oil and radiation coolant oil required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares/filling of oils shall be deemed to be included in the rate quoted for this item. (iv) Cost of all consumables, diesel / oil filters etc., required during the maintenance period shall be deemed to be included in the rate quoted for this item.

All as per Sl item No. 36.00 above but DG Set having capacity 320 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 250 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 200 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 160 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 125 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 62.5 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 50 KVA, Make- Kirloskar

All as per Sl item No. 36.00 above but DG Set having capacity 7.5 KVA, Make- Kirloskar

Supply and fill Lubrication oil 15 W, 40 of make K-Oil for Kirloskar Engine.

Supply and fix Lubrication oil filter Assembly suitable for 400 KVA DG set of Kirloskar

Supply and fix Fuel pre filter Assembly suitable for 400 KVA DG set of Kirloskar

Supply and fix Fuel filter Assembly suitable for 400 KVA DG set of Kirloskar

Supply and fix Lubrication oil filter Assembly suitable for 320 KVA DG set of Kirloskar make Cat Part No. KVO 0.43.03.0.00

Supply and fix Fuel pre filter Assembly suitable for 320 KVA DG set of Kirloskar make Cat Part No KV2 0.506.20.0.00

Supply and fix Fuel filter Assembly suitable for 320 KVA DG set of Kirloskar make Cat Part No KVO .110.01.00

Supply and fix Lubrication oil filter Assembly suitable for 250 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 250 KVA DG set of Kirloskar make

Supply and fix Lubrication oil filter Assembly suitable for 200 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 200 KVA DG set of Kirloskar make

Supply and fix Fuel filter Assembly suitable for 200 KVA DG set of Kirloskar make

Supply and fix Lubrication oil filter Assembly suitable for 160 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 160 KVA DG set of Kirloskar make

Supply and fix Lubrication oil filter Assembly suitable for 125 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 125 KVA DG set of Kirloskar make

Supply and fix Lubrication oil filter Assembly suitable for 62.5 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 62.5 KVA DG set of Kirloskar make

Supply and fix Lubrication oil filter Assembly suitable for 50 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 50 KVA DG set of Kirloskar make

Supply and fix Lubrication oil filter Assembly suitable for 7.5 KVA DG set of Kirloskar make

Supply and fix Fuel pre filter Assembly suitable for 7.5 KVA DG set of Kirloskar make

Supply and fix Fuel filter Assembly suitable for 7.5 KVA DG set of Kirloskar make

Supply and fix Fan belt Assembly for 400 KVA Kirloskar Green DG set

Supply and fix Fan belt Assembly for 320 KVA Kirloskar Green DG set Cat No 6 H 1171.0.0.00

Supply and fix Fan belt Assembly for 250 KVA Kirloskar Green DG set Cat No 4 H 1493.0.0.00

Maintenance and servicing of Diesel Generator set of cap 400 KVA (Make - Kirloskar) by carrying out routine 'A' check of the Engine shall be carried out once in three months (Except during the month when 'B' check is carried out) as directed by the Engineer-in-Charge and the Contractor shall carry out periodical inspections during the maintenance period and shall be responsible for the smooth functioning of the DG set for a period of 30 days from the date of service and shall also attend all the maintenance / breakdown repairs as and when required in that period except in case of major repairs. Note: Spare parts required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares shall be deemed to be included in the rate quoted. Cost of all consumables, diesel / oil filters etc., required during the maintenance period shall be deemed to be included in the rate quoted for this item.

All as per Sl item No. 72.00 above but DG Set having capacity 320 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 250 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 200 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 160 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 125 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 62.5 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 50 KVA, Make- Kirloskar

All as per Sl item No. 72.00 above but DG Set having capacity 7.5 KVA, Make- Kirloskar

Maintenance and servicing of Diesel Generator set of cap 320 KVA (Make - Greaves,) by carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed. NOTES:- (i) Control switches , MCCB's, contactors, multi display meters , Engine control unit shall be out of scope of the item of work and the rate quoted shall be exclusive for servicing/ maintenance of the above item of work. (ii) 'B' check shall be carried out once in every six months or 250 hours of running of DG Set whichever is earlier. Servicing of DG Set along with connected Alternator and Panel Board including items covered in 'A' check of the Engine shall also be carried out in that month as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG Set for a period of 30 days from the date of service and shall also attend all the maintenance / breakdown repairs as and when required in that period except in case of Major repairs. (iii) Spare parts , engine oil and radiation coolant oil required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares/filling of oils shall be deemed to be included in the rate quoted for this item. (iv) Cost of all consumables, diesel / oil filters etc., required during the maintenance period shall be deemed to be included in the rate quoted for this item.

All as per Sl item No. 80.00 above but DG set having capacity 125 KVA

Supply and fill Lubricant oil suitable for Greaves Engine

Supply and fill Coolant suitable for Greaves Engine

Supply and fix shaped gasket D2

Supply and fix V belt set

Supply and fix Set of flex pipe

Supply and fix Water hose pipe set

Supply and fix lubricant oil filter

Supply and fix Fuel filter element for 320 KVA DG set

Supply and fix Fuel filter insert for 320 KVA DG set

Supply and fix Fuel Filter element for 125 KVA DG Set

Supply and fix Fuel Filter insert for 125 KVA DG Set

Supply and fix Banjo washer

Supply and fix Leak of washer

Maintenance and servicing of Diesel Generator set of cap 320 KVA (Make - Greaves) by carrying out routine 'A' check of the Engine shall be carried out once in 3 months (Except during the month when 'B' check is carried out) as directed by the Engineer-in-Charge and the Contractor shall carry out periodical inspections during the maintenance period and shall also attend all the maintenance / breakdown repairs as and when required in that period except in case of major repairs. Note: Spare parts required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares shall be deemed to be included in the rate quoted. Cost of all consumables, diesel / oil filters etc., required during the maintenance period shall be deemed to be included in the rate quoted for this item.

All as per Sl item No. 95.00 above but DG set having capacity 125 KVA.

Taking down defective self starter Assembly of Voltage 24 Volt from the Engine and providing Armature, Carbon brush holder, Bearings, Field coil and overhauling the same and refixing to the engine. Engine Capacity 160/125 KVA

Taking down defective self starter Assembly of Voltage 12 Volt from the Engine and providing Armature, Carbon brush holder, Bearings, Field coil and overhauling the same and refixing to the engine. Engine Capacity 160/125 KVA

Supply and fix in replacement of starting motor for 320 KVA DG set including testing on completion all as specified.

Repair/servicing of existing LT DG panel at various sub stations/ locations, by opening front and back doors, cleaning inside compartments, opening bus bar chamber covers, replacing worn out inter connections with suitable size of cables, replacing rusted bolts, nuts, washers, tightening all bolts, nuts, earth connections etc, refixing the covers and providing 2 Nos of new LT danger notice board stickers, testing commissioning complete all as directed.

Preparing external surfaces of LT DG change over panel of size up to 1800X1200X450 mm by completely removing all dust and dirt including rust and applying one coat of synthetic enamel paint of existing shade including writing required details as existing all as directed by Engineer-in-Charge.

Supply and fix in replacement MCCB 4 pole 35 KA 250 Amp of make GE/L&T/ABB/Havells suitable for existing Bus bar System of Control panel.

Supply and fix in replacement MCCB 4 pole 35 KA 200 Amp of make GE/L&T/ABB/Havells suitable for existing Bus bar System of Control panel.

Supply and fix in replacement MCCB 4 pole 25 KA 160 Amp of make GE/L&T/ABB/Havells suitable for existing Bus bar System of Control panel.

Supply and fix Automatic voltage Regulator for DG set up to 100 KVA DG set

Supply and fix Automatic voltage Regulator for DG set above 100 KVA up to 250 DG set

Supply and fix Automatic voltage Regulator for DG set above 250 KVA to 400 DG set

Supply and fix Relay for 320 KVA AMF panel which is connected to synchronizing panel. Make: Woodward model no EG2500

Supply and fix maintenance free battery of capacity 12 V, 150AH including necessary PVC insulated copper cable and heavy duty copper terminals, clamps etc complete all as directed. Make :- Exide/Tata/Amaron

Supply and fix maintenance free battery of capacity 12 V, 180AH including necessary PVC insulated copper cable and heavy duty copper terminals, clamps etc complete all as directed. Make :- Exide/Tata/Amaron

Servicing of radiator assembly up to 100 KVA DG SET complete including replacing the coolant, cleaning the radiator, cooling water spaces, inner cooler with appropriate cleaning agent, descaling with scale solvent as well as neutralising agent and arrest leakages by means of brazing, replacing the unserviceable rubber hoses, pipes, circlip, clamps etc, reinstalling and commissioning all as directed by Engr-in-Charge. Note: the coolant will be measured and paid separately.

Servicing of radiator assembly of DG SET above 100 KVA to 250 KVA complete including replacing the coolant, cleaning the radiator, cooling water spaces, inner cooler with appropriate cleaning agent, descaling with scale solvent as well as neutralising agent and arrest leakages by means of brazing, replacing the unserviceable rubber hoses, pipes, circlip, clamps etc, reinstalling and commissioning all as directed by Engr-in-Charge. Note: the coolant will be measured and paid separately.

Servicing of radiator assembly of DG SET above 250 KVA to 400 KVA complete including replacing the coolant, cleaning the radiator, cooling water spaces, inner cooler with appropriate cleaning agent, descaling with scale solvent as well as neutralising agent and arrest leakages by means of brazing, replacing the unserviceable rubber hoses, pipes, circlip, clamps etc, reinstalling and commissioning all as directed by Engr-in-Charge. Note: the coolant will be measured and paid separately.

Material and labour overhauling the 320 KVA DG SET (Make-Greaves) by removing engine from chassis and disconnecting the fuel lines and exhaust connections and transporting to workshop and do necessary lathe work, head, facing, pressure testing and replacing the u/s parts like piston - 6 Nos., rings - 6 sets cylinder liner 06 Nos. after cleaning the engine block and fixing the new parts like connecting rod, bearing. cylinder liners - 6 Nos. set of joints complete, oil seals, reassembling the engine with new parts. After reassembling cooling the engine testing and commissioning etc., as directed including taking down and reassembling the following parts. (a) "O" ring liner - 24 Nos. (b) Thermostat-75 C - 1No. (c) Thrust washer - 1 set (d) Connecting rod bush (finished) - 6 Nos. (e) Connecting rod bearing top+bottom - 6 pair (f) Rear end oil seal - 1 No. (g) T C Oil seal - 1 No. (j) Gasket set - 2 (k) cylinder head sealing - 12 (l)Joint ring - 1 (m) Fuel Filter primary+secondary - 1No. (n) Water temp Switch-1No. (o) Lubricant oil Filter - 2No. (p) Set of "O" rings TBDV12 RC- 1No. (q)Set of gasket-TBDV12 RC - 1 No. Contractor should quote the rate inclusive of transportation and lathe work Note: Piston and rings will be measured and paid separately.

Piston+G PIN+Circlips Part No: 623201600106

Piston Rings Set Part No: 12301320014

Overhauling the fuel injection pump assembly and injectors for 320 KVA DG set , dismantling and taking out to workshop for repair including transportation by replacing the worn out/unserviceable parts like service kit, D - Valve, Elements and nozzles., etc., as required, and calibration the same, commissioning etc., as required. Calibration certificate should be provided by OEM. (a) Element MICO - 4 Nos. (b) Delivery valve MICO - 4 Nos. (c) Swelling lever MICO -1 No. (d) Bearings (SKF/NBC) - 2 Nos. (e) Nozzle MICO - 4 Nos.

Overhauling the fuel injection pump assembly and injectors for 250 KVA DG set , dismantling and taking out to workshop for repair including transportation by replacing the worn out/unserviceable parts like service kit, D - Valve, Elements and nozzles., etc., as required, and calibration the same, commissioning etc., as required. Calibration certificate should be provided by OEM. (a) Element MICO - 4 Nos. (b) Delivery valve MICO - 4 Nos. (c) Swelling lever MICO -1 No. (d) Bearings (SKF/NBC) - 2 Nos. (e) Nozzle MICO - 4 Nos.

Overhauling the fuel injection pump assembly and injectors for 125 KVA DG set , dismantling and taking out to workshop for repair including transportation by replacing the worn out/unserviceable parts like service kit, D - Valve, Elements and nozzles., etc., as required, and calibration the same, commissioning etc., as required. Calibration certificate should be provided by OEM. (a) Element MICO - 4 Nos. (b) Delivery valve MICO - 4 Nos. (c) Swelling lever MICO -1 No. (d) Bearings (SKF/NBC) - 2 Nos. (e) Nozzle MICO - 4 Nos.

Repair and servicing of Turbocharger assembly and replacing the service kit and reassembling, testing. Etc as required for 250 KVA DG set (Cummins Make) all as directed by Engineer-in-Charge.

Repair and servicing of Turbocharger assembly and replacing the service kit and reassembling, testing. Etc as required for 320 KVA DG set (Kirloskar Make) all as directed by Engineer-in-Charge.

Material and labour for top overhauling the 125 KVA DG SET (Make-Greaves) by opening the head assembly and disconnecting the fuel lines and exhaust connections and transporting to workshop and do necessary head, facing, pressure testing complete and replacing the u/s parts like Rings - 6 sets , set of Head gaskets - 1 No., Oil seals, reassembling the engine with new parts. After reassembling, cooling the engine ,testing and commissioning etc., all as directed by Engineer-in-Charge.

Repair of acoustic of DG set by completely removing all dust and dirt wherever required and Door hinges - 4 Nos, Door lock - 1 No. all as directed by Engineer-in-Charge.

Repair of acoustic canopy of 125 KVA DG set (Make: Cummins, Model: 6BT) installed at CADET mess make by completely removing all dust and dirt and replacing corroded sheets wherever required and replacing door hinges 6 Nos all as directed by Engineer-in-Charge.

Supply and fix ACB 800 A 3 Phase 415 Vols in 320 kVA AMF Panel, Make: L&T, Siemens, Legrand, ABB

Supply and fix weather cap for the exhaust pipe for 125 kVA dg set

Supply and fix exhaust pipe 150 mm size for 125 kVA DG set

Supply and fix SS bellow for 125 kVA DG set

Supply and fix battery charger 12 V, 10 A Make: Naran/ SS control/

Supply and fix battery charger 12 V, 15 A Make: Naran/ SS control

Supply and fix in replacement ECD card suitable for 320 KVA DG set Engine make Greaves including connecting testing for smooth functioning complete all as directed.

Supply and fix in replacement Actuator suitable for 320KVA DG set Engine make Greaves including connecting testing for smooth functioning complete all as directed.

devan enterprises