REPAIR MAINTENANCE OF CHOLORONOME PLANT SOLAR WATER HEATERS AND SERVICING OF DG SETS AT WATER SUPPLY INSTALLATIONS AND MISC ITEMS AT SECTOR C UNDER GE UTILITY AMBALA

Amount

Periodical Maintenance of DG set such as replacement of Engine Oil, Oil filter, Air filter and diesel filter, cleaning of air filters, replacement of water hose, cleaning of filter housing etc of Make: Kirloskar diesel engine generating sets including replacement of rusted and defective nuts, bolts, and washers etc as required at site of following capacity,one in a quarterly duration complete all as specified & directed. Note: (i) Spares (Oil and filters) required for maintenance of DG set will be measured and paid seperately. (ii) Periodical maintenance/ servicing of DG Set shall to be carried out at every 250 hrs to maintain the serviceability of DG Set.

500 KVA DG Set

400 KVA DG Set

125 KVA DG Set

50 KVA DG Set

Supply & Fix spare parts for 500 KVA Kirloskar DG Set complete all as specified & directed.

Fuel filter

Lub Oil filter

Air filter

Fan Belt

Fuel pipe kit

Coolant

Engine oil

Supply & Fix spare parts for 400 KVA Kirloskar DG Set complete all as specified & directed.

Diesel filter

Lub Oil filter

Supply and fix Air filter

Supply and fix only Fan belt

Diesel Pipe kit

Hose pipe kit

Coolant

Engine oil

Supply & Fix spare parts for 125 KVA Kirloskar / Cummins DG Set complete all as specified & directed.

Diesel filter

Lub Oil filter

Air filter

Fan belt

Diesel Pipe kit

Coolant

Engine oil

Material and labour for caliberation of fuel injection pump by authorised dealer with replacement of worn out parts, testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 500 KVA/400 KVA complete all as specified and directed. (The item rate includes transportation of pump from site to dealers workshop and back).

Material and labour for caliberation of fuel injection pump by authorised dealer with replacement of worn out parts, testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 125 KVA complete all as specified and directed. (The item rate includes transportation of pump from site to dealers workshop and back).

Material and labour for removing the radiator after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 500 KVA complete all as specified and directed. (The item rate includes transportation of radiator from site to workshop and back and refixing the radiator in position).

Material and labour for removing the radiator after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 125 KVA complete all as specified and directed. (The item rate includes transportation of radiator from site to workshop and back and refixing the radiator in position).

Supply and fixing in replacement of Turbo Charger Assy of DG set of capacity 500 KVA complete all as specified and directed.

All as per Srl Item No. 9.00 here in before but for 400 KVA .

All as per Srl Item No. 9.00 here in before but for 125 KVA .

All as per Srl Item No. 9.00 here in before but for 50 KVA .

Material and labour for repair of self starter of 500 KVA DG set including taking out burnt out winding, rewinding the same and replacment of burn out parts carbon brush, brushes etc complete all as specified and directed. Note: The items rates incl transpotation of self startor from site /store to workshop and back to site /store

All as per Srl Item No.13.00 here in before but for 400 KVA .

All as per Srl Item No.13.00 here in before but for 125 KVA .

All as per Srl Item No.13.00 here in before but for 50 KVA .

Supply and fixing of Water Pump Assy of DG set of capacity 500 KVA to 400 KVA including taking down existing complete all as specified and directed.

Supply and fix fly wheel ring gear for 500 KVA to 400 KVA DG set including taking down existing complete all as specified and directed.

Supply and fix in repair of lead acid power pack unit (battery bank) 12 volts 180AH capacity with charger maintenace free including taking down existing battery pack unit complete all as specified and directed. Make: Exide/Amron/Lumineous or as approved by GE.

Supply and fix as in replacement electric heating element of 3 KW suitable for thermostat housing of Solar water heater of 200 litre capacity.complete all as specified and directed.

Supply and fix as in replacement thermostat switch for Solar water heater of 100 LPD to 2000 LPD capacity.complete all as specified and directed.

Opening the collector and providing chemicals for descaling the system with proper equipment complete and refixing the same for 100/200 LPD complete all as specified and directed. Note: Here one job is considered as one complete solar water heating system and quoted rate must include the same thing.

All as per Srl Item No. 22.00 here in before but solar water heating system of 300/400/500 LPD capacity .

All as per Srl Item No. 22.00 here in before but solar water heating system of 800/1000/2000 LPD capacity .

Material and labour for brazing/welding to hot water storage tank of solar water heater of 100 LPD to 500 LPD litre capacity made of stainless steel (IA SI-304) 1.6 mm thick complete all as specified and directed.

All as per Srl Item No. 25.00 here in before but solar water heating system of 800/1000/2000 LPD capacity.

Supply and fix in replacement of PVC hose pipe for Solar water heating system of 100 to 2000 LPD capacity including clamps , washers, bolts etc where-ever required complete all as specified and directed.

Supply and fix aluminum sheet 1mm thick for repairing of Hot water tank of any capacity Solar water heater system including nuts, bolts etc complete all as specified and directed.

Supply and fix as in replacement GI nipple 20mm bore 8" long for Hot water tank of solar water heating system complete all as specified and directed.

Supply and fix as in replacement anchor bolt 12mm x 100mm long complete all as specified and directed.

Material and labour in replacement for solar flat plate collector with all necessary accessories complete all as specified and directed.

Material and labour in replacement for solar heating stainless steel tank of size 100/200/300 LPD capacity with heat exchanger including necessary connections ,fittings complete all as specified and directed.

Material and labour in replacement for solar heating stainless steel tank of size 500/800/1000 LPD capacity with heat exchanger including necessary connections fittings complete all as specified and directed.

Material and labour for Glass wool /Rock wool for insulation of solar water heater complete all as specified and directed.

Material and labour for Lagging to pipes used in internal water supply or plumbing all round with,25min thick bonded mineralwool preformed ‘SNAP ON’pipe sections of density 144 Kg/cum conforming to IS aluminium cladding for insulation of solar water heater complete all as specified and directed.

Material and labour for Mild steel framed work for SWH stand, (made out of rolled section), cut to shape including bending and welding as necessary with complete accessories required for fixing of solar water heater hold fast conforming to Fe-310-O including tarring to the surface come in contact with the concrete or masonry work incl taking down existing complete all as specified and directed.

Supply and fix in replacement 20 Watt LED fitting surface and wall mounted, extruded Alumininum housing provided for efficient heat dissipation with polycarbonate diffuser & integrated electronic driver including flexible wire for electrical connection and testing complete all as specified and directed.

Material and labour for MCCB 4P, 415 Volts, 500 Amp, 25 KA complete all as specified and directed.

Material and labour for MCCB 4P, 415 Volts, 320 Amp, 25 KA complete all as specified and directed.

Material and labour for MCCB 4P, 415 Volts, 250 Amp, 25 KA complete all as specified and directed.

Material and labour for MCCB 4P, 415 Volts, 200 Amp, 25 KA complete all as specified and directed.

Material and labour for MCCB 4P, 415 Volts, 160/ 125 Amp, 25 KA complete all as specified and directed.

Supply & fixing in replacement Neopin gasket complete all as specified and directed.

Material and labour in replacement of make up steel tank of cap 5 ltr suitable for existing system complete all as specified and directed.

Material and labour for dismantelling and opening of Gravity feed type chloronome plant for repairing and making the same functional including installation, testing & commisioning complete all as specified and directed. Note: Spare parts shall be measured and paid separately.

Supply and fix Teflon pipe 9.5mm dia with PVC nuts and nipple 5 mtr length complete all as specified and directed.

Supply and fix Primary filter with moisture nut and tube complete all as specified and directed.

Supply and fix Chlorine secondary filter with glass N.R.V complete all as specified and directed.

Supply and fix Glass Moisture trap complete all as specified and directed.

Supply and fix Rubber Washer for moisture trap tube complete all as specified and directed.

Supply and fix water Chlorine mixing chamber complete all as specified and directed.

Supply and fix PVC solutioniser as per existing complete all as specified and directed.

Supply and fix PVC Fitting Tee complete all as specified and directed.

Supply and fix water Bend complete all as specified and directed.

Supply and fix Glass bend with glass N.R.V complete all as specified and directed.

Supply and fix Solutioniser out let complete all as specified and directed.

Supply only synthetic insulation mat of size 2mtrx1mtr, 25 mm thick complete all as specified and directed.

Supply only PH and chlorine testing kit (Portable Jal Tara standard Water Testing Kit which can measure 14 Parameter such as bacteriologocal, physical and chemical parameters etc, Packaging Type: Box ) complete all as specified and directed. Make : Jal Tara or equivalent as approved by GE.

Supply and fix in replacement of Ammeter 96x96 sqmm, 0-200 Amp digital type with CT complete set all as specified and directed.

Supply and fix in replacement of volmeter 96x96 sqmm, 0-500 Amp digital type with CT complete all as specified and directed.

Supply and fix in replacement ON LOAD change over switch 415V in sheet metal enclosures 4 pole of capacity 800 Amps complete all as specified and directed. Make Havells or equivalent as per existing.

All as per Srl Item No 61.00 here in before but of 630 Amps.

All as per Srl Item No 61.00 here in before but of 400 Amps.

All as per Srl Item No 61.00 here in before but of 320 Amps.

All as per Srl Item No 61.00 here in before but of 200 Amps.

Supply and fix in replacement defective aluminium bus bar (set of four) of rating upto 400 Amps including nut , bolts, washers, etc complete all as specified and directed.

Supply and fix in replacement defective phase indicators (set of three red, green & yellow) of ratings 240 volts, single phase complete all as specified and directed.

Material and labour for repairs to panels by replacing broken hinges, thimbles of suitable size ,corroded nut, bolts etc including welding, drilling, cuttings etc complete and painting the panel by preparing the surfaces, applying two coat of synthetic enemelled paint, including making danger mark , supply and fix aluminium busbar set of four of suitable amperage as per requirement etc complete all as specified and directed.

Supply and fix in replacement of DOL starter for motor pump set upto 5HP complete all as specified and directed.

Supplying, laying, jointing and testing in replacement of existing size with pre-insulated multi standard copper conductor flat of size 25 sqmm, 3 core submersible cable and connected with suitable and required thimbles and nut bolts to panels complete all as specified and directed. Make: Finolex/Havells/Polycab/Grandlay/RR Kabel

All as per Srl item 70.00 here in before but 16 Sqmm 3 core.

All as per Srl item 70.00 here in before but 10 Sqmm 3 core.

All as per Srl item 70.00 here in before but 6 Sqmm 3 core.

Supply and laying UPVC pipe/PPR pipe of size 25 mm for connection of chloronome plant to UG sump/header/delivery pipe for supply chalorine to potable water complete all as speciifed and directed.

Material and labour for sand cushioning with clean dry sand to cables with layer of sand 8 cm before laying of cable and 15 cm thick after laying of cable complete all as speciifed and directed. Note : For payment purpose punned thickness of 18 cm shall be measured against spread thickness of 23 cm as mentioned in para 19.75 of SSR part-I.

Material and labour in replacement for providing PCC cable cover class LV type-I of size 250x150x40mm laid in perpendicular to the cable abutting each other complete all as speciifed and directed.

Excavation in trenches not exc 1.50 metre wide and not exc 1.50 metre deep in soft/ loose soil for laying of pipe line and getting out complete all as speciifed and directed.

Returning filling in, including spreading leveling, watering and well ramming in layers not exc 25 cm complete all as speciifed and directed.

Removal of excavated soil surplus to the requirement to a distance n.exc 50 mtr and depositing where directed at a level n.exc 1.5 mtr above the starting point complete all as speciifed and directed.

Taking down UG cable of any size complete all as specified and directed.

Supply & laying in replacement of existing unserviceable XLPE insulated, armoured heavy duty electric cable with aluminium conductor, 1100 volt grade of cross sectional area 70 Sqmm 3.5 Core complete all as specified and directed.

Material and labour in replacement of GI pipe 50 light grade for protection of cable in road,drain crossing complete all as specified and directed .

Supply and fix in replacement gun metal globe or gate valve ISI marked with iron wheel screwed down high pressure screwed both ends for iron pipe of size 50mm bore complete all as speciifed and directed.

All as per Srl item 83.00 here in before but 32mm bore .

All as per Srl item 83.00 here in before but 25mm bore .

All as per Srl item 83.00 here in before but 20mm bore .

Supply and fix HDPE water tank of capacity 500 ltrs ISI marked including taking down existing complete all as speciifed and directed.

Material & labour for taking down, opening & rewinding of 3 phase 415 volts electric motor of capacity 3 to 5 HP with super enamelled copper winding wire as per existing gauge, cotton tape, leatherised strips, varnish, complete including testing after installation at site complete all as speciifed and directed.

Dismantaling & opening booster pump for repairing, making the same functional including installation & testing, complete all as speciifed and directed. Note : Spare parts required shall be measured and paid separately as supply only under the respective items .

Supply only shaft bush of booster pump suitable upto 5 HP complete all as speciifed and directed.

Supply only ball bearing and bushes suitable for pump upto 5 HP complete all as speciifed and directed.

Supply only bronze impeller complete all as speciifed and directed.

Supply only gear box drive complete all as speciifed and directed.

Supply only outer cover body complete all as speciifed and directed.

Supply and fix in replacement rubber coupling complete with CI part of booster pump of capacity upto 5 HP complete all as speciifed and directed.

Supply and fixing LED street light fitting 35 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with driver, lamp bracket with impact and corrosion resistant including thermal management in multiple optics complete with IP 65/66 protection complete and making electric connection with PVC insulated copper conductor (multistrand) cable of 1.5 sq mm size complete all as speciifed and directed.

Repair/replacement of D.G. Exhaust pipe line of DG 500/400 KVA in syl by using SEAMLESS CS Pipe ,heavy class long radius bends of matching diameter along with necessary nut, bolt, washers and U-clamps etc thereon as required welding to be done as per best engineering practise by following high standard welding procedure complete all as speciifed and directed.

Material & labour for attending any type regarding LT panel/ starters/ DGs complaint at SYL and Booster 1 and rectify the same, rates are also included for replcement of thimbles any type and any size with nut-bolts and spare parts with all connected items complete all as specified and directed. Note: 1. Complaint should be rectify within 04 Hrs otherwise a penalty of Rs. 250 per day will be imposed. 2. Spare parts will be measured and paid seperately.

Material & Labour for earthing complete with galvanized steel earth plate electrode 60cm x 60cm x 6mm thick, buried directly in ground vertically to a depth not less than 2.25 mtr deep below ground level with top edge of the plate not less than 1.5 mtr below normal ground level, filled around with layer of char coal dust and salt and connected to GI earth strip 32 x 6 mm by means of bolt, nut and check nuts and washers of galvanzied iron or steel and other end of the earth strip, connected to test point/equipment/panel and protected by galvanized iron pipe light grade 50mm bore and watering pipe 20mm dia light grade with funnel and wire mesh, PCC 1:3:6 in chambers, RCC 1:2:4 in pit cover reinforced with 6mm dia deformed bars @ 15cm centre to centre both way including necessary excavation & earth work including demolition of existing complete all as specified & directed complete all as shown in electric plate No. 5 of SSR Pt-I. PCC chambers shall be constructed at leasts 1.5 mtr away from the earth electrode and pipe for watering. Note : (i) The quoted rate shall include the cost of earth work, GI pipe for watering, GI protection pipe, funnel, wire mesh, RCC cover, etc. complete. RCC cover shall be 50mm thick in 1:2:4 type B-1 using 8mm bars @10cm c/c both way. (ii) The quoted rate shall include the cost of the earth pit covers to be conspicuously marked of plate with stand grouted in PCC. (iii) On testing after completion if the desired earth resistance is more than 2Ώ the earthing will be redone at no extra cost

Material and labour for caliberation of fuel injection pump by authorised dealer with replacement of worn out parts, testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 400 KVA complete all as specified & directed. (The item rate includes transportation of pump from site to dealers workshop and back).

Material and labour for removing the radiator after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 400 KVA complete all as specified & directed. (The item rate includes transportation of radiator from site to wksp and back and refixing the radiator in position).

Supply and fixing in replacement of Turbo Charger Assy of DG set of capacity 400 KVA complete all as speciifed and directed.

Material and labour for Outdoor covers of LT panel board of existing size , outer shell made out of 3.1 mm thick MS sheet with front openable and back bolt openable lockable, followed by powder coated painting having thickness not less than 100 microns including dismantling and taking down rusted old UNSV LT Panel outdoor covers complete all as speciifed and directed.

Taking down air scour Rotary twin-lobe blower/compressor 1000cum/hr @ 4000mmWC from the foundation and shifting it to local workshop approved by accepting officer and filling the lub oil of Servo system 320 of IOC and ENCLO-320 of HPCL-03 ltrs and transporting back to SYL plant and refixing at the same place including connecting all electrical connections and testing complete all as speciifed and directed. Note : Spare parts required shall be measured and paid separately as supply only under the respective items

Supply only pressure relief valve and pressure gauge

Supply only suction filters

Supply only suction silencer

Supply only discharge silencer

Supply only V belts

Supply only coupling

Supply only pulley

Supply only anti vibration pad

Supply only shaft

Supply only bearings

Supply only gear drive

Supply and fixing in replacement line plan drawing high quality ACP sheet board of size appx 1.5m x 2 m complete all as speciifed and directed. Note: Details/description of printing words will be provided by department.

Supply and fixing in replacement high quality ACP sheet board at installations of size 5 m x 1m minimum with router cutting letter blue base of sheets and white colour acrylic letter with complete fitting of minimim 3 Nos LED lights of 20W of 4 feet complete all as speciifed and directed. Note: Details/description of printing words will be provided by department, secondly above quoted rates includes electrical as well as mechanical installation of board complete all as specfied and directed and no extra cost will be paid to the contractor. ( board for main syl plant)

Material and labour for vibratory compacted, precast cement concrete rubber moulded, colored (except grey color), interlocking designer paver blocks in Milano shape, confirming to IS-15658-2006 of 60mm thickness, M-35 grade, as in path, hard standing, etc. including surface excavation over area n.exc 30cm deep and averaging 15cm deep and getting out in soft/loose soil and removing excavated soil exc 50mtr but not exceeding 250mtr, including demolation of existing paver blocks and earth work is also includes in this item rate complete all as specified and directed.

Material and labour for cement concrete 75mm thick PCC 1:4:8 type D2 using 40mm graded crushed stone aggregate complete all as specified and directed.

Material and labour for sand cushioning 25mm compacted complete all as specified and directed.

Scraping old existing paint from pipe/angle iron /gate of different sizes including making smooth surface and primer and applying two coat of synthetic enamel paint of existing/approved colour complete all as specified and directed.

Supply and fix MS as in Hand rails, half round or other stock section or core for wooden hand-rail straight portion, drilled and countersunk for balusters running bars, for doors, balusters, nosing to steps including embeding in concrete and screwing etc. wind ties for roof including securing bolts and for shed rolled angle section use as a truss and for cattel trap including cutting tops to shape as directed, drilling holes, notching for wire, etc.; flat iron fillets (for securing wire mesh etc.) including all necessary drilling, bolting,welding or riveting, etc., and similar work conforming to Fe-290 Gde E-165 incl taking down existing complete all as specified and directed.

Material and labour for removing old paint from surface of LT panel by scraping,rubbing and making good surface for painting and applying powder coated spary painting with existing colour complete all as specified and directed.

Material and labour for attending any type LT panels/Internal lights/Starters complaint at various water supply installations and rectify the same, rates are also included for replcement of thimbles any type and any size with nut-bolts and cable jointing with tap, gland packing, greasing in pumps/valves with all connected items complete all as specified and directed. Note: Complaint should be rectify within 06 Hrs otherwise a penalty of Rs. 250 per day will be imposed.

SUPPLY & FIX SPARE PARTS FOR 50 KVA DG SET

Fuel filter

Lub Oil filter

Air filter

Fan Belt

Fuel pipe kit

Coolant

Engine oil

Material and labour for caliberation of fuel injection pump by authorised dealer with replacement of worn out parts, testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 50 KVA complete all as specified and directed.

Supply and fix fly wheel ring gear for 50 KVA DG set including taking down existing complete all as specified and directed.

Supply, installing, testing and commissioning of centrifugal pump set with 3 phase induction motor 120 HP , 1450 RPM, 415 volt, 50Hz coupled with horizontal split casing type pump, 50000 GPH water discharge , 80 mtr head fitted on Iron base framecomplete all as specified and directed. Note :- This rate includes all mandatory accessories, pipe of any type and size of CI/DI/GI and fittings , any type of valves required based on site requirement etc. Make - Kirloskar, Cromptom, ABB or equivalent.( taken against BER item)

Supply ,install, testing & Commissioning Fully Automatic Star-Delta Starter, max. motor output 125 HP, Overload protection Relay 90-140A Range, in sheet steel enclosure, with single phase Protection feature for 120 HP motor Rating 415V, 50 Hz, 3 Phase, provided with 4 pole mccb protection of 160amps and suitable size contactors three in no as required etc , complete all as specified and directed. ( taken against BER item)

Supply, fix and testing of Non Return Valve 200 mm dia PN 1.6, connected with two end flanges suitable for connecting with Pipe, nut-bolts etc including taking down old unserviceable one complete with flanges nut - bolts etc complete all as specified and directed .

Supply, fix and testing of Non Return Valve 150 mm dia PN 1.6, connected with two end flanges suitable for connecting with Pipe, nut-bolts etc including taking down old unserviceable one complete with flanges nut - bolts etc complete all as specified and directed .

Supply & Fix Butter Fly Valve lever operated conforming to IS 13095 of size upto 150 mm dia PN 1.6, connected with two end flanges suitable for connecting with GI Pipe medium grade, nut-bolts etc including taking down old unserviceable one complete with flanges nut - bolts etc complete all as specified and directed .

Material and labour for foundation with change heavy duty Mild steel channel (Mild steel channel size not less then ISMC 125mm thickness 8mm appx.) complete for pump motor set including PCC (1:2:4) type B1 (using 20 mm graded aggregate) staging size not less then 2.5x1.05x1.0Mtr for surface channels, plaster for above surface, welding work, frame work, Nut & Bolt of suitable size as per old, finishing of staging, leveling and painting, bending cold or hot, drilling holes for bolts of any shape and sizes with hold fast arrangement for 100/50HP pumping set complete all as specified and directed .

Note:- Amount of credit of Rs. 83759.00 for retrieved materials is mentioned in Schedule of Credit of tender documents in pdf form which will be deducted offline while acceptance of tender.

RAJINDER KUMAR AND ASSOCIATES (BID ID -3393816)