REPAIR MAINTENANCE OF DG SET AT ICGS CG JETTY , VISAKHAPATNAM AND KAKINADA UNDER AGE(I)(CG) VIZAG UNDER AGE(I)(CG)VIZAG

Amount

Repairs, comprehensive and preventive maintenance B & C Checks of DG set of any make of 250 KVA capacity which include replacement of diesel filter,oil filter, lubricating oil, rubber hose pipe, V belt, oil pipe, diesel pipe, repair kit, burnt oil part etc. and tightening of nuts bolts, washers greasing etc and including necessary important parts replace as suggestion of OEM for proper successfully running of DG Set all as directed.

All as per Srl Item No. 1 here-in-before but DG set capacity 200 KVA

All as per Srl Item No. 1 here-in-before but DG set capacity 125 KVA

All as per Srl Item No. 1 here-in-before but DG set capacity 82.50 KVA

All as per Srl Item No. 1 here-in-before but DG set capacity 62.50 KVA

Dismantling of DG set of 125 capacity and any make from foundation and transportaion of Engine and alternator to work shop for complete servicing and repairs, dismantling the engine complete by taking out radiator, pump assembly, casing top cover, head assembly, piston, crank shaft oil tank, filters, hose pipes, fuel pipe, fuel pump assembly exhaust,replacement of all fuel and lube filters etc for complete repairing/servicing of engine and repair/ replacement of unserviceable./ wornout parts, complete cleaning, greasing, and serviceing of all the parts of DG set and the after repairs reassembling the complete engine for proper functioning, transportation of engine back to its original position connecting with the DG set alternators and testing for proper functioning complete all as specified and as directed. Note : (i) Supply only (Except Fuel and Lube filters) of new items required for replacment will be measured and paid for separately (ii) Rate quoted by the tender includes for the cost of small parts such as washers, nuts, bolts etc and repairs such as reboring of cylinders head oil cooler serviceing, connecting rod grinding, cylinder head repowering ,sevicing of nozzles etc as directed by Engr-in-charge.

All as per Srl Item No. 6 here-in-before but DG set capacity 82.50 KVA

All as per Srl Item No. 6 here-in-before but DG set capacity 62.50 KVA

All as per Srl Item No. 6 here-in-before but DG set capacity 250 KVA

All as per Srl Item No. 6 here-in-before but DG set capacity 200 KVA

Supply only Piston for 125 KVA DG set

Supply only Piston ring for 125 KVA DG set

Supply only Cylinder liner for 125 KVA DG set

Supply only CR bearing for 125 KVA DG set

Supply only Valve inlet for 125 KVA DG set

Supply only Valve exhaust for 125 KVA DG set

Supply only Valve Guide for 125 KVA DG set

Supply only Valve seat in inlet for 125 KVA DG set

Supply only Valve seat in exhaust for 125 KVA DG set

Supply only Set of 'O' ring for 125 KVA DG set

Supply only DE carbonizing gasket set for 125 KVA DG set

Supply only Valve Spring (inner) for 125 KVA DG set

Supply only Valve Spring (outer) for 125 KVA DG set

Supply only Main bearing for 125 KVA DG set

Supply only CR Bush for 125 KVA DG set

Supply only Set of Hose for 125 KVA DG set

Supply only Set of Hose Clips for 125 KVA DG set

Supply only Lubricating Oil filter for 125 KVA DG set

Supply only Branch Pipe for 125 KVA DG set

Supply only Valve collet for 125 KVA DG set

Supply only Rocket Lever for 125 KVA DG set

Supply only Push rod for 125 KVA DG set

Supply only Push rod pipe for 125 KVA DG set

Supply only Diesel filter for 125 KVA DG set

Supply only Oil pressure pipe for 125 KVA DG set

Supply only Rear Oil seal for 125 KVA DG set

Supply only Front oil seal for 125 KVA DG set

Supply only Pump gasket for 125 KVA DG set

Supply only Fly wheel key for 125 KVA DG set

Supply only Hose pipe with clips for 125 KVA DG set

Supply only Starter switch for 125 KVA DG set

Supply only Body nut for 125 KVA DG set

Supply only Pulley and keys for 125 KVA DG set

Supply only Fan belt No.35 for 125 KVA DG set

Supply only Fan belt No. 49 for 125 KVA DG set

Supply only Piston for up to 82.50 KVA DG set

Supply only Piston ring for up to 82.50 KVA DG set

Supply only Cylinder liner for up to 82.50 KVA DG set

Supply only CR bearing for up to 82.50 KVA DG set

Supply only Valve inlet for up to 82.50 KVA DG set

Supply only Valve exhaust for up to 82.50 KVA DG set

Supply only Valve Guide for up to 82.50 KVA DG set

Supply only Valve seat in inlet for up to 82.50 KVA DG set

Supply only Valve seat in exhaust for up to 82.50 KVA DG set

Supply only Set of 'O' ring for up to 82.50 KVA DG set

Supply only DE carbonizing gasket set for up to 82.50 KVA DG set

Supply only Valve Spring (inner) for up to 82.50 KVA DG set

Supply only Valve Spring (outer) for up to 82.50 KVA DG set

Supply only Main bearing for up to 82.50 KVA DG set

Supply only CR Bush for up to 82.50 KVA DG set

Supply only Set of Hose for up to 82.50 KVA DG set

Supply only Set of Hose Clips for up to 82.50 KVA DG set

Supply only Lubricating Oil filter for up to 82.50 KVA DG set

Supply only Branch Pipe for up to 82.50 KVA DG set

Supply only Valve collet for up to 82.50 KVA DG set

Supply only Rocket Lever for up to 82.50 KVA DG set

Supply only Push rod for up to 82.50 KVA DG set

Supply only Push rod pipe for up to 82.50 KVA DG set

Supply only Diesel filter for up to 82.50 KVA DG set

Supply only Oil pressure pipe for up to 82.50 KVA DG set

Supply only Rear Oil seal for up to 82.50 KVA DG set

Supply only Front oil seal for up to 82.50 KVA DG set

S&F in repairs self starter assembly 12 Volt complete all as specified and as directed. Make : Lucas suitable for 200 KVA DG set of Make : Kirloskar

S&F in repairs self starter assembly 12 Volt complete all as specified and as directed. Make : Lucas suitable for 250 KVA DG set of Make : Kirloskar

S&F in repairs self starter assembly 12 Volt complete of make : Lucas/Autolac suitable for 125 KVA DG set of Make : Greaves

S&F in repairs self starter assembly 12 Volt complete of make : Lucas/Autolac suitable for 200 to 250 KVA DG set of Make : Greaves

S&F in repairs self starter assembly 12 Volt complete of make : Lucas/Autolac suitable of capacity up to 82.5 KVA DG set of Make : Greaves

S&F in repairs battery lugs of brass heavy duty bolt type/eye type complete all as specified ans as directed.

S&F in repairs 'V' belt Radiator fan of make : Fanner, for 200 KVA DG Set.

All as per Srl Item No. 79 here-in-before but DG set capacity 250 KVA

All as per Srl Item No. 79 here-in-before but DG set capacity 125 KVA

All as per Srl Item No. 79 here-in-before but DG set capacity 62.50 KVA

All as per Srl Item No. 79 here-in-before but DG set capacity 82.50 KVA

S&F in repairs 'V' belt water pump of make : Fanner, for 200KVA DG Set.

All as per Srl Item No. 84 here-in-before but DG set capacity 250 KVA

All as per Srl Item No. 84 here-in-before but DG set capacity 125 KVA

All as per Srl Item No. 84 here-in-before but DG set capacity 82.50 KVA

All as per Srl Item No. 84 here-in-before but DG set capacity 62.50 KVA

S& F in repairs AVR Unit suitable for 250 KVA DG Set

S& F in repairs AVR Unit suitable for 200 KVA DG Set

S& F in repairs AVR Unit suitable for 125 KVA DG Set

S& F in repairs AVR Unit suitable for 62.5 KVA DG Set

S& F in repairs AVR Unit suitable for 82.5 KVA DG Set

Replacment of Engine Oil of various type capacity of engines and removal of old engine oil (20W 40) from engines complete all as specified anda s directed.

Descaling of water jacket of engine by using of descaling solution with pressure circulation pump with leak test & soldering , brazing etc. complete all as specified and directed by Engineer-in-Charge.

M&L for painting old painted surface of 200 KVA DG set and applying two coats of approved colour synthetic enamel paint over one coat of red oxide primer.

All as per Srl Item No. 96 here-in-before but DG set capacity 250 KVA

All as per Srl Item No. 96 here-in-before but DG set capacity 125 KVA

All as per Srl Item No. 96 here-in-before but DG set capacity 62.50 KVA

All as per Srl Item No. 96 here-in-before but DG set capacity 82.50 KVA

S&F in repairs asbestos rope 15 mm dia for exhaust pipe of DG set complete all as specified and directed.

S&F Anti vibration pad suitable for 62.5 to 125 KVA DG set make Dunlop complete all as specified and as directed by Engineer-in-Charge.

S&F in repairs ignition switch of DG set

S&F in repairs of RPM meter

Servicing & repair to self starter with replacement of minor parts such as washer, nut, bolt, bush, solonoid etc. complete all as specified and as directed.

S&F in repairs to LED type indicating lamps

M & L for overhauling and Calibration of Fuel injection Pump upto capacity of 125 KVA at civil workshop by replacing the worn-out parts by new parts such as FIP element, Delivery vale, Roller Ring, Oil Seal Injector, Nozzle, nuts bolts, washer, seals etc including new item required to successfully running fuel injection pump as directed and specified by Engr-in-charge

M & L for overhauling and Calibration of Fuel injection Pump capacity of 200 to 250 KVA at civil workshop by replacing the worn-out parts by new parts such as FIP element, Delivery vale, Roller Ring, Oil Seal Injector, Nozzle, nuts bolts, washer, seals etc including new item required to successfully running fuel injection pump as directed and specified by Engr-in-charge.

Supply only Maintenance free battery up to 100 AH,12 Volt Complete all as specified and as directed. Make :-Exide or equivalent as approved by AGE [I]

Supply only Maintenance free battery 101 to 180 AH,12 Volt Complete all as specified and as directed. Make :-Exide or equivalent as approved by AGE [I]

M&L for taking out Radiator of DG set upto 62.5 KVA for repair to civil workshop including traportation cleaning, servicing,welding,brazing,leak testing& re-assembling to DG set to its original location complete all as specified and as directed.

Dis-connecting the Alternator of DG Set of capacity 62.5 KVA from the system i.e. detaching from diesel Engine, removing electrical connections, etc., taking out from the face, transporting to workshop for repairs, dismantling the same, taking out the burnt-out stator, re-winding the same with suitable guage of super enamelled copper wire including providing insulating materials,varnishing, heating and replacing the worn out parts, re-assembling, re-fixing at site and connecting with the system, testing to the full satisfaction of Enginner-in-Charge.

All as per Srl Item No. 112 here-in-before but DG set capacity 125 KVA

All as per Srl Item No. 112 here-in-before but DG set capacity 200 to 250 KVA

M & L for repairing of economiser assembly complete of DG Set capacity upto 125 KVA by brazing/welding,cleaning of Fins lighting locks, replacement of flexible coupling and ensuring the leak proof and refixing entire systems leakproof complete all as specified and as directed.

Taking out the old rusted silencer in between exhaust pipe, engine & providing new low noise silencer (Residential Type) & fixed with gasket nuts bolts washer asbestos rope all as directed by Engineer-in-Charge for Capacity upto 125 KVA DG Sets .

M&L for repairing of acoustic enclosure Doors of DG Set capacity up to 250 KVA with the help Hinges including replace of acoustic insulation, locking arrangement with 02 Nos key of complete doors and painting internally and externally with best quality enamelled paint two coats over the redoxide primer of existing enclosure colour complete all as specified and as directed by Engineer-in-charge.

Supply, laying, jointing and testing of cable XLPE insulated screened PVC bedded galvanized steel strip or wire armored, electric power cables ( heavy duty ) 1100 Volts grade with stranded aluminium conductor of size 35 sq mm 3.5 core on wall/trench/duct with saddling/laying in trenches/duct/wall including taking down old unserviceable cable complete all as specified and directed. Note: Excavation and earthwork shall be measured and paid separately.

All as per item ser No 118 here-in-before but cable of size 70 sq mm 3.5 core Note: Excavation and earthwork shall be measured and paid separately.

Excavating in trenches, n exc 1.5 m wide and n exc 1.5 m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, etc. n exc 10 sq m on plan and n exc 1.5 m in depth and getting out complete all as specified and as directed

Returning, fitting in including spreading, levelling, watering & well ramming in layers not execeeding 25 cm thick complete all as specified and as directed.

Removing excavated soil/demolished material not exceeding 50 Mtrs from the starting point complete all as specified and as directed.

Supply and spreading dry river washed and screened dry sand for filling in trenches below and around the cable for cushioning including punning down as specified in relevant clause of SSR Part-I

Supply and lay cable cover for LT Cable Class LV,type 1 , flat size 250mmx150mm x 40 mm.

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