REPAIR AND REPLACEMENT OF DG SETS AND ALLIED WORKS AT MILY STN RAIWALA UNDER AGE (I) RAIWALA

Amount

Supply only element diesel filter with gasket suitable for following capacity of DG set dismantled / fixed under Sch `A` item No 1.00 here in above complete all as specified and directed.

25 KVA TO 100 KVA 3 Phase 50 HZ Make:Kirloskar

250 KVA 3 Phase 50 HZ Make:Kirloskar

Supply only element Oil filter with gasket suitable for following capacity of DG set dismantled/fixed under Sch `A`item No 1.00 here in above complete all as specified and directed.

25 KVA TO 100 KVA 3 Phase 50 HZ Make:Kirloskar

250 KVA 3 Phase 50 HZ Make:Kirloskar

Supply only Air cleaner element primary and safety for following capacity of DG set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed.

25 KVA TO 100 KVA 3 Phase 50 HZ Make:Kirloskar

250 KVA 3 Phase 50 HZ Make:Kirloskar

Supply only corrosion resistor filter with gasket and CR plate for 25 KVA to 250 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar of DG set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed.

Supply only element bypass filter with gasket for 100 KVA to 250 KVA capacity DG Set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed.

Disconnecting, and taking out carefully old unserviceable AVR unit from DG set of various capacity complete and supply , fixing, connecting and testing AVR unit suitable for 3 phase 50 HZ alternator suitable for 100 KVA to 250 KVA capacity of DG set complete all as specified and directed.

Dismantling and taking out the radiator fitted in following capacity of DG sets and strip opening complete radiator assembly,for servicing mechanically and proper cleaning of tubes with using de-scaling solution, including repair of water tubes and top/ bottom tanks by soldering / gas welding of leakage of tubes/tanks.including replacement of gasket, nut bolts,etc ensuring perfectly leak proof after servicing of radiator, re-assembling and fixing the same in position and testing the system complete all as specified and directed . Notes :- (i) Repairs/servicing/re-assembling and testing of radiator shall be carried out through a authorised representative of manufacturer.(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, gaskets/ packing etc.(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.

25 KVA to 100 KVA 3 phase 50 HZ .Make- Kirloskar

250 KVA 3 phase 50 HZ. Make- Kirloskar

Supply only the following items/spare parts suitable for raditor of DG set for following capacity dismantled/fixed under Sch `A` item No 8.00 here in above complete all as specified and directed.Note :-(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 8.00 here in above.(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.

Radiator hose set with clamp complete for 25 KVA to 100 KVA 3 phase 50 Hz DG Set

Radiator hose set with clamp complete for 250 KVA 3 phase 50 Hz DG Set

Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 25 KVA to100 KVA 3 phase 50 Hz DG set

Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 250KVA 3 phase 50 Hz DG set

Supply only concentrated coolent suitable for radiator of DG set any capacity drained out / filling under Sch `A`item No 1.00 here in above complete all as specified and directed.

Supply only lubrication oil SAE-40 ( 20 W- 40 grade) suitable for Engine of DG set any capacity drained out / filling under Sch `A` item No 1.00 here in above complete all as specified and directed.

Dismantling and taking out the PT fuel system including injectors assembly fitted in following capacity of DG sets 3 phase 50 HZ of DG set and strip opening of PT fuel system including injectors assembly for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and calibration of Fuel Injection after repair/ servicing /overhauling and re-assembling and fixing the same in position and testing complete all as specified and directed . Notes :- (i) Repairs/servicing / reassembling and testing of Fuel injector pump shall be carried out through a authorised service center on testing machine. (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, `O’ rings,screws/gaskets/ packing /studs etc.(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.

40 KVA to 100 KVA 3 phase 50 HZ Make:Kirloskar

250 KVA 3 phase 50 HZ Make:Kirloskar

Supply only the following items/spare parts suitable for PT fuel system including injectors assembly of DG set of 100 to 285 KVA capacity dismantled/fixed under Sch `A` item No 12.00 here in above complete all as specified and directed.(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 12.00 here in above.(ii) Contractor shall have no claim on account of variation of quantities of any item

Kit injector barrel plunger

Kit Gasket Governor set

Ball Bearing

Gasket fuel pump

Screen filter

Ball check

Gasket Injector

Seal ‘O’ ring

Pump gear fuel

Shaft fuel pump drive

Shaft tachometer drive

Bushing tachometer drive

Plunger governor

Plug injector orifice

Seal dust

O Ring injecter

Kit seal

Disconnecting, and taking out carefully old unserviceable parts of DG set of 25 to 250 KVA capacity complete and supply , fixing, connecting and testing following parts suitable for 3 phase 50 HZ DG set of 10 to 500 KVA capacity complete all as specified and directed.

Seal key way .

Water separator .

Oil temperature gauge.

Water temperature gauge.

Oil pressure gauge 0 to 7 kg/cm2 2.00 Each 750.00

Hours meter .

Hump hose & bend .

Toggle switch .

Elbow male union .

Dust cap .

Ignition switch along with duplicate keys .

Switch Temp

Switch pressure .

Diaphram for 40 KVA DG set .

Shut Down Valve .

Hose fuel suction suitable for 25 KVA to 40

Hose fuel suction suitable for 100 KVA to 250 KVA DG set.

Hose fuel Return suitable for 25 KVA to 40KVA DG set.

Hose fuel Return suitable for 100 KVA to 250 KVA DG set.

Hose Fuel, Water sperator to filter suitable for 100 KVA to 250 KVA DG set.

Dismantling and taking out the self starter,12 Volt DC fitted in 40 to 100 KVA 3phase 50 HZ of DG sets and strip opening of Self starter 12 Volt DC for carrying out repair/ servicing /overhauling mechanically ,cleaning,oiling/greasing/varnishing, fixing of serviceable parts in position, removing &replacement of defective / unserviceable parts with new parts, complete and fixing the same in position and testing complete all as specified and directed .Notes :- (i) Repairs/servicing / reassembling and testing of Self starter 12 Volt DC shall be carried out through a authorised service center .(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc.(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.

Solenoid switch suitable for self starter, 12 Volt DC .

Commutator suitable for self starter, 12 Volt DC .

Carbon brush suitable for self starter, 12 Volt DC .

Field coils suitable for self starter, 12 Volt DC.

Bendix pinion assembly suitable for self starter, 12 Volt DC .

Bush suitable for self starter, 12 Volt DC .

Disconnecting existing non functional armature of self starter, 24 Volt DC fitted in 100 to 250 KVA DG set , dismantling and strip opening of the armature of self starter, 24 Volt DC, removing the old existing burnt windings, cleaning the slots & rewinding of the armature of self starter, 24 Volt DC, including supply with existing gauge super enameled copper conductor , including insulating material such as illuminous paper, Letherized paper, cotton tape, glass sleeves insulating such as illuminous paper, Letherized paper, cotton tape, glass sleeves insulating varnish etc as required at workshop and transportation to site & refixing on same position & testing complete all as specified and directed .

Disconnecting and taking out the exhaust system of DG set of any capacity between 100 KVA to 250 KVA and carrying out cleaning of choked, carbonized exhaust pipe including exhaust silencer , including soldering / welding of leakage of pipe.and assembling the complete exhaust assembly including replacement of exhaust manifold gasket side pieces, metallic flexible pipe, nut bolts, and testing for making it leak proof and fixing the same in position and testing the system complete all as specified and directed and supply , fixing, connecting of Ehaust Manifold side piece complete all as specified and directed.

Supply and replacement of change over switch 400Amp 415V four pole in sheet enclosure with side handle operation, off load change over complete all as specified and as directed.Make : Indoasian or equivalent of L&T, control and switch gear.

Supply and replacement of change over switch 200 Amp 415V four pole in sheet enclosure with side handle operation, off load change over complete all as specified and as directed.Make : Indoasian or equivalent of L&T, control and switch gear.

Supply and fixing indication lamp R,Y,B complete set,complete all as specefied and as directed..

Supply and fixing 415 volt AC digital AMP meter complete all as specefied and as directed.make :- AE or equivelent.

Supply and fixing 415 volt AC digital Volt meter complete all as specefied and as directed.make :- AE or equivelent.

Supply and fixing Battery charger unit 12 volt 06 amp for AMF Panels, complete all as specefied and as directed.

Supply and fixing 415 volt under volt relay (3P-3W) for AMF Panels,complete all as specefied and as directed.

Supply and fixing power contactors 240 volt 50 Hz complete all as specefied and as directed.model no-MCX 41 of L&T or , C&S.SIEMENS

Supply and fixing auto cut relay (3P-3W) 415 volt Ac. For AMF Panel,complete all as specefied and as directed.

Supply and fixing alternator volt relay (3P-3W) 415 volt Ac. For AMF Panel,complete all as specefied and as directed.

Supply and fixing micro engine relay 12 volt DC(ER-3),complete all as specefied and as directed.

Supply and fixing electronic timer 24 volt DC,complete all as specefied and as directed..

Opening,checking,adjusting and tightning of tappet cover complete by torque wrench by applying proper pressure of tappet cover gas kit of the 25 KVA DG Set to-125 KVA DG Set capacity

M&L for replacement of hours meter, Electronic type suitable for DG Set of any capacity,complete all as specefied and directed.

M&L replacement of battery lead set of two,suitable for 180AH capacity 1.5mtr long incuding GM Terminals one end, copper lugs other end complete all as specefied and as directed.

S&F oil sump gasket set suitable for 25 to 100kva DG Set complete all as specefied and as directed.

M & L for servicing of turbo charger including replacement of repaire kit and minor parts of any rating DG Set, complete all as specefied and as directed.

M&L for water safety switch of any capacity DG Set ,complete all as specefied and as directed.

M&L for reconditionig of battery 12 volt 80AH TO 250 AH and improve specific gravity up to 1280 of each cell including transportation of bty from site to civil workshop and back,complete all as specefied and as directed.

M&L for oil safety switch of 25-100KVA DG set, complete all as specefied and as directed

Belt for fan fuel pump,water pump and oil pump complete set suitable for DG Set 25 to 250 KVA

Supply only of Battary 12 volt 80 AH DG Set operation complete all as specefied and as directed byn engr- in- charge of Make (EXIDE/PRESTOLITE/AMRON )

Supply only of Battary 12 volt 120 AH DG Set operation complete all as specefied and as directed byn engr- in- charge of Make (EXIDE/PRESTOLITE/AMRON )

Dismantling and opening of parts for servicing of water cooled DG set of following capacity coupled with alternator, Maintenance and servicing mechanically and electrically, including cleaning, oiling /greasing, removing & replacement of defective / unserviceable parts with new parts,ie diesel filter /oil filter /Air filter /fan belt /fuel pipe/ engine oil pipe /Engine Oil etc as required at site and manufacturer's instructions and checking of valves & nozzles etc, reassembling the parts of DG set at position ensuring proper alignment connecting to existing system and making DG set perfectly operational and testing at site connected load to the entire satisfaction of the Engineer-in-Charge complete all as specified and directed. (including mentioned in Srl No. 1.01 here in below) Notes:-(i) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. (ii) Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge (iii) Fresh engine oil for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under appropriate item of Sch ‘A’ . Its cost of filling is deemed to be included under the rates quoted by the

25 KVA TO 100 KVA 3 Phase 50 HZ Make:Kirloskar

250 KVA 3 Phase 50 HZ Make:Kirloskar

Pal Engineering Services

TARUN ENGINEERING WORKS