Construction of Kanjirappally Bypass in Kottayam District

Amount

Laying and Jointing PVC Pipe. Heading

PART A - ROAD AND ALLIED WORKS Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit. Girth from 300 mm to 600 mm

Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit. Girth from 600 mm to 900 mm

Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit. Girth from 900 mm to 1800 mm

Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit Girth above 1800 mm

Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned, up to a lead of 1000 metres including removal and disposal of top organic soil not exceeding 150 mm in thickness In area of light jungle - By Mechanical Means

Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres - Lime Concrete, cement concrete grade M-10 and below - By Manual Means

Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Cement Concrete Grade M-15 & M-20 - By Mechanical Means

Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Prestressed / reinforced cement concrete grade M-20 & above - By Mechanical Means

Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately Bituminous course - By Mechanical Means

Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and transporting to the embankment location within all lifts and lead upto 1000m

Excavation for roadway in hard rock (blasting prohibited) with rock breakers including breaking rock, loading in tippers and disposal within all lifts and lead upto 1000 metres, trimming bottom and side slopes in accordance with requirements of lines, grades and cross sections. Mechanised

Construction of embankment with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacting to meet requirement of table 300-2.

Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2 - 500mm thick

Construction of sub-grade and earthen shoulders with approved material deposited at site from Roadway cutting and excavation from drain and foundation of other structures, grading to required slope and compacted to meet requirement of table No. 300-2

Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-V - For sub-base cum drainage layer - Mix in Place Method

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications PCC Grade M20

Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

Providing and laying bituminous macadam with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading premixed with a bituminous binder (VG 30), transported to the site, laid over a previously prepared surface with paver finisher to the required grade, level, and alignment and rolled as per clauses 501.6 and 501.7 to achieve the desired compaction For Grading II - (19 mm nominal size) - For junction overlay works

Dense Graded Bituminous Macadam:- For Grading II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 80-100 TPH HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

Construction of cement concrete kerb with channel with top and bottom width 115 and 165 mm respectively, 250 mm high in M 20 Grade PCC Using Concrete Batching and Mixing Plant on M10 grade foundation 150 mm thick, kerb channel 300 mm wide, 50 mm thick in PCCM20 grade, sloped towards the kerb, kerb stone with channel laid with kerb laying machine, foundation concrete laid manually, all complete as per clause 409

Painting two coats after filling the surface with synthetic enamel paint in all shades on new plastered concrete surfaces

Construction of Median and island above road level with approved material deposited at the site from roadway cutting and excavation for drain and foundation of otherstructures, spread, graded and compacted as per clause 408

Spreading of sludge farm yard manure or/ and good earth in required thickness (cost of sludge, farm yard manure or/and good earth to be paid for separately) - for medians

Grassing with 'Doobs' grass including watering and maintenance of the lawn for 30 days or more till the grass forms a thick lawn free from weeds and fit for moving including supplying good earth if needed In rows 15 cm apart in either direction - for medians

Reinforces cement concrete M 15 grade Kilometre stone of standard design as per IRC:8-1980, fixing in position including painting and printing etc Ordinary kilometer stone ( precast)

Reinforced cement concrete M-15 grade boundary pillars of standard design as per IRC:25-19767, fixed in position including finishing and lettering but excluding painting .

Providing and fixing of median marker Providing and fixing of median marker made of tough, high impact resistant, injection-molded, thermoplastic body having a mnimum Notched Izod Impact strength value of 600J/m at room temperature, when tested accordance with ASTM D256 and shall retain at least 70% of this value when subjected to accelerted weathering for 1000hrs as per ASTM G155 or UL 746C. The Median marker shall have, fluorescent yellow color retro-reflective sheeting min 10cmx10cm/10cm dia size with reflectivity values as per IRC:67 and ASTM D4956 type XI specifications , edge protected with no exposed edges to prevent edge lifting, vandalism, sheeting damage, etc. and fixed by a combination of epoxy adhesive and anchoring

Sand Filling in Wells complete as per Drawing and Technical Specification - for filling existing open well

Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary Soil - Depth upto 3m - Mechanical Means For retaining wall works

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15 - for retaining wall

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M25 - Using Concrete Mixer - RCC belt for DR Retaining walls

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump - For retaining wall

Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

Providing weep holes in Brick masonry/Plain/Reinforced concrete abutment, wing wall/return wall with 100 mm dia AC pipe, extending through the full width of the structure with slope of 1V : 20H towards drawing foce.Complete as per drawing and Technical Specifications- For retaining wall

Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and Technical Specification- For retaining wall

Dry Rubble Masonry_ Dry rubble (departmental supply) without concrete leveling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all material labour charges etc, complete as per direction of the departmental officer at site.

Dry Rubble Masonry_ Dry rubble without concrete leveling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all material labour charges etc, complete as per direction of the departmental officer at site.

Providing and fixing guard post Providing and fixing guard post of size 200mmx200mm, 1400mm long, 800mm above ground level and 600mm below GL. casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position by means of foundation of size 0.5mx0.5mx0.7m in M15 grade concrete below ground level including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide

Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary Soil - Depth upto 3m - Mechanical Means- For drain and cross drainage works

Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary soil - Depth upto 3 m - Manual Means- For drain and cross drainage works

Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary soil - Depth 3 m to 6 m - Manual Means

Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, removal of stumps and other deleterious matter, only for dressing of sides and bottom and backfilling with approved material. Ordinary Soil - Depth 3 M to 6 M- Mechanical Means

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M25 - Using Concrete Mixer

Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump

RCC M25 Precast slab for drain etc with crushed stone aggregate 20mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days etc complete and as per direction of engineer in charge, clause?1500, 1700 & 2100 MoRT&H

Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. - 90 cm equilateral triangle

Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. - 60 cm circular

Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. - 80 mm x 60 mm rectangular

Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. - 90 cm high octagon

Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 High Intensity Micro Prismatic (Type IV) grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with an area exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on suitably designed GI pipe pole not less than 50mm NB , 2 Nos. confirming to IS 1239, firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

Supplying and installation of delineator (Roadway indicators) posts 80- 100cm high above ground level, pained black, and white in 15 cm wide strips, fitted with min. 80 x 100 mm rectangular or 75 mm dia circular retro reflectorized panels at the top with minimum visibility of 300m with provisions to prevent edge lifting and vandalisam, and conforming to clause 806 , IRC-79 and the drawings including fixing to ground (The deleniator shall be of approved type as per specification)

Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3

Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing withadhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector

Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non?reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801. 300 mm x 900 mm

Providing and erecting retro-reflectorised Object Hazard Marker 450mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non?reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801. 450mm x 900 mm

Providing and laying Non Pressure NP-4 class (Heavy duty) R.C.C. pipes including collars/spigot jointed with stiff mixture of cement mortar in the proportion of 1:2 (1cement : 2 fine sand) including testing of joints etc. complete.600 mm dia RCC pipes. RCC hume pipe (600 mm dia)

Providing and laying 60 mm thick factory made cement concrete interlocking paver block of M - 30 grade made by block making machine with strong vibratory compaction, of approved size, design & shape, laid in required colour and pattern over and including 50 mm thick compacted bed of coarse sand, filling the joints with fine sand etc. all complete as per the direction of Engineer-in-charge.

Providing and laying factory made chamfered edge 100mm thick cement concrete paver blocks of M50 grade with approved colour and design and pattern., made by table vibratory method, to attain superior smooth finish using PU or equivalent moulds, laid in required Grey colour & pattern over and including 10cm thick compacted bed of 11.2mm size crushed metal, compacting and proper embedding/ laying of interlocking paver blocks into the metal bedding layer through vibratory compaction by using plate vibrator, filling the joints with fine sand and cutting of paver blocks as per required size and pattern, finishing and sweeping extra sand in footpath, parks, lawns, drive ways or light traffic etc. all complete as per manufacturer's specifications & directions of Engineer-in-Charge. - For Bus bay area

Solid block masonry using pre cast solid blocks (Factory made) of size 30x20x15 cm or nearest available size confirming to IS 2185 part I of 1979 for foundation and plinth with thickness 15cm in: CM 1:6 ( 1 cement :6 coarse sand) etc complete

Electrical Works: Supplying and laying 8 swg GI wire at 0.50 metre below ground as strip earth electrode, including connection/ terminating with G.I. nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of G.I. nut bolt & spring washer spaced at 50mm)<br>

Earthing with G.I. earth pipe 4.5 metre long, 40 mm dia including accessories, and providingmasonry enclosure with cover plate having locking arrangement and watering pipe etc. withcharcoal/ coke and salt as required

Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required4.06 mm GI conductor (8 SWG)

Supply installation testing and commissioning of Octogaonal Pole made of hot dip galvanised GI sheet 70 mm top diameter, 130 mm bottom diameter thickness 3mm base plate dimensions of 200x200x16 mm suitable for wind speed as per IS 875 Part III single arm bracket 0.5mt including connector foundation bolt 4 nos fixed in existing RCC foundation and junction box etc. complete 8 Meters

Supply installation, testing and commissioning of Solar LED Street Lighting with<br>luminaire of IP66 protected, pressure die cast aluminium housing body with<br>optimal heat sink, with system wattage less than 80 (+/-10)W with rated life of L70<br>@ 50,000 hours, CRI greater than or equal to 70 & with system lumens<br>greater than 10000 and system efficiency greater than or equal to 120%.The<br>Light fitting shall be with all required accessories suitable for mounting in<br>(48-60)mm OD pole arm surface mounting on 8m octagonal pole. Solar PV module shall be of 350Wp DC rating along with LiFePO4, 24V/250Ah capacity and suitable charge controller, cables and accesories as required complete

PART B BRIDGE WORK Design and construction of bridge with Pre-stressed concrete I girder with RCC slab or prestressed box girder or similar type as per the scope of work provided in special conditions of contract (Section-VII) technical specifications (Section-VIII Part B) and General Alignment Drawings including design charges, cost of all materials including pontoons, labour, tools and plants etc. complete. The lumpsum rate quoted for the above will cover pile foundations, MS liners for piles (wherever required), routine vertical pile load test for one pile , sub-structure, super-structure, deck slab, bearings, strip seal type expansion joint, embankment with suitable retaining structure and subgrade, foot path, hand rail, crash barrier, provision for service lines, provision for bridge drainage, painting of RCC surfaces with Elastomeric membrane coating, levelling surplus earth, clearing site, etc.. (Pavement construction excluding subgrade and drainage will be paid under respective items. Sub grade on approach of bridge, casting of test pile, initial load test on test pile, routine vetical pile load test and span load test are included in the Lumpsum portion). Beams/girders and deck slab shall be intergrally connected to the pier and pier cap by avoiding expansion joints. The loading for the above requirements shall be properly considered as per the relevant Indian Codes of practice. However, at approcah embankment, strip seal expansion joints shall be provided.

PART C Cost of soil to be remitted by the contractor to RBDCK for owning and disposal of excess soil available at site after the utilisation for the construction of bypass.

Cost of rock to be remitted by the contractor to RBDCK for owning and disposal of excess rock available at site after the utilisation for the construction of bypass.

THE URALUNGAL LABOUR CONTRACT CO-OPERATIVE SOCIETY

K Sasidharan Metaguard Engineers And Contractors