RENOVATION WORK AT EXISTING MOONIDIH COAL WASHERY ON TURNKEY BASIS (MOONIDIH),BCCL

Amount

Phase-I

WORK & SERVICES

Detailed survey of the area along with preparation of as-built drawings,with water supply layout, drainage, roads etc. within the battery limits & submission of reports (Complete work as per scope of work as specified in the Tender document)

A. Sub soil exploration, field and laboratory testing of samples & submission of reports (Complete work as per scope of work as specified in the Tender document)

B. Testing of existing structural members (if required), Structural adequacy of existing structure as per scope of work in Tender Documents

Design Engineering Cost

Preparation and submission of system engineering drawings as per system requirements.

GA & detail engineering designs and drawings of all existing and proposed civil and structurals included in the system and scope of works (Complete in all respect) Note : The bidders are advised to assess the existing structure strength and its rennnovation charges.

G.A. & detailed engineering designs and drawings including working and maintenance manuals of (Complete details of the system) : i) all individual equipment ( Mechanical & Electricals) ii) Fire-fighting and plant cleaning system. iii) Chutes & Liners iv) Communication system v) Power Supply System vi) Illumination system. vii) Plant control system viii) Any other system/unit to match the scope of work & requirement

Documentation as per tender specification, complete as per scope of works

CIVIL & STRUCTURAL WORKS

Civil and structural work

Repair / Rennovation Works of RCC structures in Raw Coal Bunker, Primary Crusher, Reject Bin, Blending Bunker, Secondary Crusher, Washery Building, Loading Station etc. complete in all respect as per detailed structural adequacy study

Repair / Rennovation of exsting steel structures including its foundations (if required) in Transfer Station (T-9), Conveyor Gantries, etc.

Construction of Froth Floatation Plant

Developmental work and infra-structure as per tender document

Construction of boundary wall around the reject hopper.

Renovation of toilets at different floors of washery building including fittings of brands like Jaquar or equivalent with concealed pipes and removal of floorings.

Renovation of existing plant office near main washery building consisting different jobs. i. e. roof treatment, vitrified flooring, painting etc.

Horticulture ( minimum 500 sqm or more as per site requirement), including planation along road sides and boundary as per site requirement and as per instruction of EIC.

Rennovation / Addition of water supply of the existing / proposed structure including drainage of existing / proposed structure.

Construction (wherever required) with Repair / Strengthening of internal raod , culverts etc along with drainage and dovetailing with existing ETP.

Repair / Strengthening of existing ETP.

Dovetailing of proposed fire-fighting system with existing system along with strengthening of existing fire-fighting system required (if any)

Miscellaneous work like other repair work of sercive building including make the building upright etc. and if any other item required to complete and commissioning of the project

PLANT & MACHINERY ( SUPPLY)

SUPPLY : MECHANICAL

EQUIPMEMT

Desliming screen(0.5mm,cap-75 tph) with sieve bend (Complete with motor, gear box and electricals)

Electric hoist in secondary crusher house, 4Te capacity,7m lift

Inclined grizzly, Aperture -125mm

Primary Heavy Media Cyclone (Ni-Hard casting, tile/polyurethane lining) Barrel Dia : 600mm Capacity : 75 TPH Feed Size : 0.5-25 mm Coal

D&R screen for clean coal with sieve bend,(cap-64 tph,aperture-0.5mm) (Complete with motor, gear box and electricals)

D&R screen for middling from secondary HM Cyclone with sieve bend size:1.8mx4.8m Aperture:0.5mm Cap:75 tph (Complete with motor, gear box and electricals)

Primary Magnetic Separator 2745mmx915mm wet drum type

Secondary Magnetic Separator 2745mmx915mm wet drum type

Media sump pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-30 m3/hr,head-10 m

Centrifugal pump for Dilute media tank complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-450m3/hr,30 m head

Centrifugal pump for overdense media tank, complete with V Belt, gland type sealing, pulley & base frame and electricals cap-150m3/hr,38m head

Sieve bend for underflow of primary HM cyclone 1300mm x 800mm

Centrifugal pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-400m3/hr,33 m head

Centrifuge for clean coal 65 tph

Centrifuge for middling 80 tph

Vibro feeder, 500 TPH , 950 rpm

Motorized rack and pinion sector gate to be fitted below clean coal loading hopper

Sump Pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-60 m3/hr,10 m head

Centrifugal pump complete with V Belt, gland type sealing, pulley & base frame and electricals cap-400m3/hr,42 m head

Centrifugal pump complete with V Belt, gland type sealing, pulley & base frame and electricals cap-15m3/hr,30 m head

Thickener underflow pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-150 m3/hr,10m

Centrifugal pump complete with V Belt, gland type sealing, pulley & base frame and electricals,20m head,cap-150 m3/hr

Froth floatation plant including pulp density adjustment tank,conditioner tank,concentrate tank,air compressors,froth floatation banks,pumps,horizontal travel vacuum belt press filter,belt press filter,cap:60 tph

Other mechanical equipment(chutes,tanks,launders,pipings,pipe fittings etc)

Other misc. equipment/utility for any more item required to complete the project

SUPPLY : ELECTRICAL

Lighting Transformer: Supply, installation, commissioning of 250kVA, 6.6kV/415A, 50Hz, ONAN cooling, Cu winding lighting transformer , as per IS-1180: 2014 ,Energy efficient level-2 or higher

HT Switching Station-I : Supply, installation and commissioning of 6.6kV voltage grade, complete with indoor control& relay panel, CT with CT, CTR : 100-50/5-5A and PT and control relay of the followings: Incomers i. Vaccum Circuit Breaker(VCB) 1000 A, 6.6kV, 50Hz ii. Bus Coupler 1000A, 6.6 kV Outgoings i. Vaccum Circuit Breaker(VCB) 400 A-1nos, 6.6kV, 50Hz ii. Vaccum Circuit Breaker(VCB) 800 A - 3nos, 6.6kV, 50Hz

HT Switching Station-II : Supply, installation and commissioning of 6.6kV voltage grade, complete with indoor control& relay panel, CT with CT, CTR : 100-50/5-5A and PT and control relay of the followings: Incomers i. Vaccum Circuit Breaker(VCB) 1000 A, 6.6kV, 50Hz ii. Bus Coupler 1000A, 6.6 kV Outgoings i. Vaccum Circuit Breaker(VCB) 400 A-2 nos, 6.6kV, 50Hz ii. Vaccum Circuit Breaker(VCB) 800 A - 2 nos, 6.6kV, 50Hz

LT Switching Station( I to IV): Supply, installation and commissioning of following Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. Each LT switching panel (existing) is having two incomer . The details are given below: (i) Incomers: Each ACB 2500A, 50kA, 415V, 50Hz- 2 nos (ii) LT Capacitor Bank: Supply, installation and commissioning of 600 kVAr for each panel. (iii) Incomer for each capacitor bank-ACB,1250A, 50kA, 415V AC

LT-4 : LT-4 consisting of the following feeders for RoM coal section, pump house and secondary crusher house. The detils are given below: (i) Supply, installation and commissioning of two nos out going feeders for MCC-1 of RoM coal Section. Each ACB, 800A, 50kA, 415V, 50Hz (ii) Supply, installation and commissioning of two nos out going feeders for MCC-2 of RoM coal Section. Each ACB, 800A, 50kA, 415V, 50Hz (iii) Supply, installation and commissioning of two nos out going feeders for MCC-3/4 of pump house. Each ACB, 800A, 50kA, 415V, 50Hz (iv) Supply, installation and commissioning of three nos out going feeders for MCC-5 of Secodary crusher house. Each ACB, 800A, 50kA, 415V, 50Hz

LT-3 : LT-3 consisting of the following feeders for MCC-7, MCC-9, MCC-11/1, MCC-11/2 and capacitor bank. The detils are given below: (i) Supply, installation and commissioning of two nos out going feeders( 1+1) for MCC-7. Each ACB, 800A, 50kA, 415V, 50Hz (ii) Supply, installation and commissioning of three nos out going feeders(2+1) for MCC-9. Each ACB, 800A, 50kA, 415V, 50Hz (iii) Supply, installation and commissioning of two nos out going feeders( 1+1) for MCC-11/1. Each ACB, 800A, 50kA, 415V, 50Hz (iv) Supply, installation and commissioning of two nos out going feeders( 1+1) for MCC-11/2. Each ACB, 800A, 50kA, 415V, 50Hz (v) Supply, installation and commissioning of five nos. (Unit No. 601, 655/3) of Motor feeder(each motor 125kW) with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) One feeder for capacitor bank of suitable rating for LT-3.

LT-2: Supply, installation and commissioning of the following MCCBs for different motors and capacitor bank. The detils are given below: (i) Supply, installation and commissioning of three nos. (Unit No. 612) of Motor feeder(each motor 125kW, 3-phase, 415V, AC) with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (ii) Supply, installation and commissioning of four nos. unit No. 618 motor feeder(each motor 125kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of four nos. unit No. 638, 663, 655/2 motor feeder(each motor 160kW, 3-phase, 415V, AC) with MCCB, 630A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) One feeder for capacitor bank of suitable rating for LT-2

LT-1: Supply, installation and commissioning of the following MCCBs for different motors and capacitor bank. The detils are given below: (i) Supply, installation and commissioning of three nos. (Unit No. 612) of Motor feeder(each motor 125kW, 3-phase, 415V, AC) with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (ii) Supply, installation and commissioning of one no. unit No. 655/1 motor feeder(each motor 160kW, 3-phase, 415V, AC)with MCCB, 630A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of four nos. unit No. 604(screen) motor feeder(each motor 18.5kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of four nos. unit No. 607(screen) motor feeder(each motor 55kW, 3-phase, 415V, AC)with MCCB, 250A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) One feeder for welding socket-100A (vi) One feeder for capacitor bank

LT Motor Control Centre(MCC-I) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders: (ii) Supply, installation and commissioning of 3 nos. motor feeder(each motor 22kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of one motor feeder(motor 55kW, 3-phase, 415V, AC)with MCCB, 250A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 1no. motor feeder(motor 11kW, 3-phase, 415V, AC)with MCCB, 63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) One feeder for welding socket-100A (vi) One feeder for capacitor bank

LT Motor Control Centre(MCC-II) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of one motor feeder(motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of one motor feeder(motor 55kW, 3-phase, 415V, AC)with MCCB, 250A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 3 nos. motor feeder(each motor 22kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of 1no. motor feeder(motor 11kW, 3-phase, 415V, AC)with MCCB, 63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) Supply, installation and commissioning of 2 nos. motor feeder( each motor 3.7kW, 3-phase, 415V, AC)with MCCB, 63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vii) One feeder for welding socket-100A (viii) One feeder for capacitor bank

LT Motor Control Centre(MCC-IV/12) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of two nos motor feeder( each motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of 2 nos. motor feeder(each motor 22kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 4 nos. motor feeder( each motor 11kW, 3-phase, 415V, AC)with MCCB, 63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of 10 nos. motor feeder( each motor 2.2 kW to 5.5kW, 3-phase, 415V, AC)with MCCB, 32/63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) One feeder for capacitor bank

LT Motor Control Centre(MCC-V) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of four nos motor feeder( each motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of 6 nos. motor feeder(each motor 22kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 3 nos motor feeder( each motor 75-90 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of 1 no. motor feeder( motor 2.2 kW, 3-phase, 415V, AC)with MCCB, 32A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) One feeder for capacitor bank

LT Motor Control Centre(MCC-VII) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of one no motor feeder( motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of 3 nos motor feeder( each motor 75-90 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 1 no. motor feeder( motor 45kW, 3-phase, 415V, AC)with MCCB, 200A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of 16 nos. motor feeder( each motor 2.2 kW, 3-phase, 415V, AC)with MCCB, 32A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) One feeder for capacitor bank

LT Motor Control Centre(MCC-IX) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (i) Supply, installation and commissioning of four nos motor feeder( each motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (ii) Supply, installation and commissioning of 1 no. motor feeder( motor 37kW, 3-phase, 415V, AC)with MCCB, 125A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of 3 nos. motor feeder( each motor 3.7 kW, 3-phase, 415V, AC)with MCCB, 32A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) One feeder for capacitor bank

LT Motor Control Centre(MCC-IX/1 for Thickener-1) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of three nos motor feeder( each motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of two nos. motor feeder( each motor 55kW, 3-phase, 415V, AC)with MCCB, 250A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 2 nos. motor feeder(each motor 11-15 kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of 5 nos. motor feeder( each motor 2.2-5.5 kW, 3-phase, 415V, AC)with MCCB, 32A/63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) One feeder for capacitor bank

LT Motor Control Centre(MCC-IX/2 for Thickener-2) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of three nos motor feeder( each motor 110 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of two nos. motor feeder( each motor 55kW, 3-phase, 415V, AC)with MCCB, 250A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of 3 nos. motor feeder( each motor 45kW, 3-phase, 415V, AC)with MCCB, 200A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of 2 nos. motor feeder(each motor 11-15 kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) Supply, installation and commissioning of 5 nos. motor feeder( each motor 2.2-5.5 kW, 3-phase, 415V, AC)with MCCB, 32A/63A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vii) One feeder for capacitor bank

LT Motor Control Centre(MCC-VI) : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer 800A, ACB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one Air Circuit Breaker(ACB) with thermal magnetic release, fixed three pole, electric fixed overload & short-circuit protection. The details are given below: Outgoing feeders (ii) Supply, installation and commissioning of five nos. motor feeder(each motor 160kW, 3-phase, 415V, AC)with MCCB, 630A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iii) Supply, installation and commissioning of 7 nos motor feeder( each motor 90-125 kW, 3-phase, 415V, AC)with MCCB, 400A , TP, 50kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (iv) Supply, installation and commissioning of five nos. motor feeder( each motor 55kW, 3-phase, 415V, AC)with MCCB, 250A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (v) Supply, installation and commissioning of two nos. motor feeder for BC-C1 and C2( each motor 30kW, 3-phase, 415V, AC)with MCCB, 125A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vi) Supply, installation and commissioning of 20 nos. motor feeder(each motor 18.5kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (vii) Supply, installation and commissioning of 4 nos. motor feeder(each motor 8-11 kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (viii) One feeder for capacitor bank

Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Supply, installation and commissioning of one no motor feeder for Sala pump ( motor 45kW, 3-phase, 415V, AC)with MCCB, 200A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. (ii) Supply, installation and commissioning of 2 nos. motor for NS-1 and NS-2 feeder (each motor 22kW, 3-phase, 415V, AC)with MCCB, 100A , TP, 35kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required.

MCC panel Workshop : Supply, installation and commissioning different motor feeders with MCCBs/MCBs and suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required. The detils are given below: (i) Incomer: 200A, MCCB, 50kA, 4P, 50Hz, AC: Supply, installation and commissioning of one MCCB with thermal magnetic release, four pole, electric fixed overload & short-circuit protection. (ii) Outgoing : Supply, installation and commissioning of 11 nos. motor feeder( each motor 1.5 to -7.5 kW, 3-phase, 415V, AC)with MCCBs/MCBs, 32A/63A / 100A, TP, 25kA, 415V, suitable rating contactor with NO+NC and motor protection relay/ thermal overload relay etc as required.

Control Desk cum Mimic Panel for Main washery: Supply, installation and testing and commissioning of Control desk cum mimic panel for mainwashery. Provision for PLC and as wel as relay logic mode to be made.

The proposed plant will be controlled by latest version of Programmable Logic Controller (PLC) based control system and it will be an independent separate unit. The system integrates with a set of programmed running on a computer, to provide the operator with comprehensive window to all aspects of the plant operation. The PLC shall have the following i) Processor or Central Processor Unit (CPU) and a Memory ii) Input / output Rack or interface iii) Program Panel or Program Editing and Monitoring Devices. iv) Control Console and all other necessary items in complete. For details refer Technical specification

Push Button Station: Supply, installation and commissioning of push button stations( all motors) for different section of washery . All push button should have 1NO+1NC

PLC base Auto/ manual base control panel for Thickener-1( in line with th existing panel of Thickener-2)

Automatic Electronic based Plant specific gravity control system.

Mass Flow Meter cum Density Meter( IN WASHERY BUILDING) : Supply installation and commissioning of Mass flow meter cum density meter/ pressure gauge. Input voltage 230V, single phase, AC. Output signal 4-20mA proportional to mass and density. Setpoint for high and low level to density and flow. Density 0.2-01 kg/cm2. Type Electromagnetic/ ultrasonic.

Motorized valve with Electric actuator: Supply , installation and commissioning of industrial type, ON-OFF control, single seated, inline ported, motorized valve with electric actuator consisting of the following : Construction- i) Body, Bonnet & Blind- cast iron, steel as per relevent IS. ii) Housing- Aluminium silicon alloy heat treat. iii) Electric motor-Single phase, permanent split phase capacitor type class “F” insulated motor.

Solenoid Valve: Supply, installation and commissioning of 2 way normally closed, double solenoid valve. Material-Aluminium or Brass/Bronze or Cast iron. Class of insulation-H and IP65. Coil power-20W, Continuous duty coils of proper class.

Level Sensor/Transmitter( FOR BUNKERS) : Supply, installation and commissioning of ultrasonic type, explosion proof, weather tight construction, microprocessor based electronics display unit with programmable response time, push button references consisting of the following: i) Transmitter ii) Power circuit board, iii) CPU circuit board iv) Input voltage-230V, single phase, 50Hz v) Permissible error 0.25% of full scale.

Air Compressor : Supply, installation and commissioning of air compressor of 0-07 kg/cm2

Level Indicator : Supply, installation and commissioning of level indicator of 0.1 -01 kg/cm2

Silent Diesel Generator Set 140kVA: Supply, installation , testing and commissioning of 140 kVA, 172 BHP engine ,415 V, 3 phase silent DG set with direct injection Engine with water cooled, 4-cylinder, in-line, 4 stroke, acoustic insulation of reuped make.

Welding Set( 300A): Supply and commissioning of Arc welding transformer cu-winding 32V, rated current 300A, 15 kVA . In put voltage 415 V, 3 phase with all other accessories.

Welding Set( 400A): Supply and commissioning of Arc welding transformer cu-winding 38V, rated current 400A, 21 kVA . In put voltage 415 V, 3 phase with all other accessories.

Battery Charger: Supply and commissioning of 50A, DC volts 300 battery charger . Input voltage 220V, 3 phase, 50Hz

Lead Acid battery: Battery Charger: Supply and commissioning of 50A, DC volts 300 battery charger . Input voltage 220V, 1 phase, 50Hz

UPS 10 kVA, 3 phase: Supply, installation, testing and commissioning of 10kVA online 3 phase, 415 V ups system with 4 hours battery backup and all other accessories as required. Make-APC/Luminous/ Microtek/ Enertech

XLPE Power Cables: 650/1100 voltage grae XLPE insulated PVC taped innersheathed armoured aluminiun cable of different sizes as per requirement. Type-A2XWY/A2XFY( make- Polycab/Phinolex/ Havells/KEI).

Control Cables: 650/1100 voltage grae heavy duty , anealed untinned solid round cu-conductor, PVC insulated sheathed overall conductor as per IS: 1554, Part-I of different sizes as per requirement. ( make- Polycab/Finolex/ Havells/KEI).

Instrument Cables :Supply , installation, laying and testing wide range of instrumentation cables suitable for an even wider range of applications across washery for processing operations are controlled and measured by electronic means.

Trailing Cables: 1100 voltage grae armoured cu-conductor, trailing cable as per IS. ( make- Polycab/ Havells/KEI). i) 4 CX120 sq mm ii) 4 CX95 sq mm

Lighting Cables: 650 voltage grae heavy duty armoured cu-conductor, PVC insulated sheathed overall conductor as per IS: 1554, Part-I of different sizes as per requirement. ( make- Polycab/Finolex/ Havells/KEI).

Cable trays/cable racks (separate trays shall be used for power and control cables) & cable trenches etc as per technical specification

Galvanized earthing strips / wires / conductors for various electrical equipment, Ground electrodes and earthing pits as per technical specification

Supply installation and commissioning of 1.5TR ,230V, single phase inverter Split type Air conditioners. make Daikin/Hitachi/Mitsubishi

Supply installation and commissioning of illumination system for differents lightfittings

Supply of walkie talkie

Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, insulating mats as per IS for infront of MCC, fire extinguishers , ladder etc.

Any others items, if any

C1 . ERECTION, INSTALLATION & COMMISSIONING

Erection of mechanical equipment

Erection of electrical equipment

Erection of other plant and machining etc.

Trial run, and commissioning of the plant

C2 . OTHERS ITEM

Drinking water system consisting of tanks, pipes, valves, taps etc.

Plant cleaning system

Any other item left out for completion of the project

C3 . MAINTENANCE AND TRAINING

Maintenance of the plant for five year after commissiong

Training of the employer personnel as per tender document

PHASE II

WORK & SERVICES

Testing of existing structural members (if required), Structural adequacy of existing structure as per scope of work in Tender Documents

Design Engineering Cost

Preparation and submission of system engineering drawings as per system requirements.

G.A. & detailed engineering designs and drawings including working and maintenance manuals of (Complete details of the system) : i) all individual equipment ( Mechanical & Electricals) ii) Chutes & Liners iii) Plant control system iv) Any other system/unit to match the scope of work & requirement

Documentation as per tender specification, complete as per scope of works

PLANT & MACHINERY ( SUPPLY)

SUPPLY : MECHANICAL

EQUIPMEMT

conveyor unit no 105: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 150 m) along with mechanical structure,carrying and return idlers for 114 m length

conveyor unit no 201: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 200 m) along with mechanical structure,carrying and return idlers for 126 m length

Grizzly ,Aperture -400 mm

conveyor unit no 301A: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length 150 m) along with mechanical structure,carrying and return idlers for 95 m length

conveyor unit no 301B: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length 150 m) along with mechanical structure,carrying and return idlers for 95 m length

Rejects bin manual sector gates

conveyor unit no 401: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 150 m) along with mechanical structure,carrying and return idlers for 64 m length

conveyor unit no 403A: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 300 m) along with mechanical structure,carrying and return idlers for 129 m length

conveyor unit no 402: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 40 m) along with mechanical structure,carrying and return idlers for19 m length

conveyor unit no 403B: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length300 m) along with mechanical structure,carrying and return idlers for 129 m length

Rotary blade type reclaimer under storage & blending bunker Unit no 404.

conveyor unit no 501A: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length350 m) along with mechanical structure,carrying and return idlers for 130 m length

conveyor unit no 501B: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length350 m) along with mechanical structure,carrying and return idlers for 130 m length

conveyor unit no 502: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length175 m) along with mechanical structure,carrying and return idlers for 60 m length

Vibrating Screen Size: 8' x 16' Aperture: 13 mm Capacity: 250 tph

Vibrating Screen Size: 8' x 16' Aperture: 13 mm Capacity: 250 tph

conveyor unit no 504: mechanical structure,carrying and return idlers for 52 m length

conveyor unit no C1: Belting(Nylon-Nylon,800/4ply,width 1200 mm,c-c length130 m) along with mechanical structure,carrying and return idlers for 60 m length

conveyor unit no C2: Belting(Nylon-Nylon,800/4ply,width 1200 mm,c-c length75 m) along with mechanical structure,carrying and return idlers for 35 m length

Sump pump complete with V Belt, gland type sealing, pulley & base frame and electricals,capacity 30 cum/hr,10 m head

Vibrating screen size:1.8mx4.8m Aperture:25mm Cap:425 tph

Hammer crusher 225tph size:1372mmx915mmdia Product size:-25mm

Oversize restriction vibrating screen size:1.8mx4.8m Aperture:25mm Cap:225 tph

conveyor unit no 601A: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length365 m) along with mechanical structure,carrying and return idlers for 147 m length

Vibrating desliming screen with sieve bend size:1.8mx4.8m Aperture:0.5mm Cap:75 tph

Primary Heavy Media Cyclone Barrel Dia : 600mm Capacity : 75 TPH Feed Size : 0.5-25 mm Coal with molded ceramic liner

D&R screen for clean coal from primary HM Cyclone with sieve bend size:1.8mx4.8m Aperture:0.5mm Cap:65 tph

D&R screen for middling from Primary HM Cyclone with sieve bend size:1.8mx4.8m Aperture:0.5mm Cap:80 tph

conveyor unit no 701: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length190 m) along with mechanical structure,carrying and return idlers for 56 m length

Centrifuge for clean coal,65 tph

Centrifuge for middlings,80 tph

Primary Magnetic Separator 2745mmx915mm wet drum type

Electric hoist in washery building,10Te capacity,7m lift

Media sump pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-30 m3/hr,head-10 m

Push water pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-550m3/hr,50 m head

Centrifugal pump complete with V Belt, gland type sealing, pulley & base frame and electricals,cap-400m3/hr,33 m head

Sieve bend for underflow of primary HM cyclone(1300 mm x 800 mm)

conveyor unit no 702: Belting(Nylon-Nylon,1250/4ply,width 1400 mm,c-c length350 m) along with mechanical structure,carrying and return idlers for 110 m length

conveyor unit no 801A: Belting(Nylon-Nylon,800/4ply,width 1000 mm,c-c length270 m) along with drive head for 160 tph rated capacity and mechanical structure,carrying and return idlers for 127 m length

conveyor unit no 801B: Belting(Nylon-Nylon,800/4ply,width 1200 mm,c-c length80 m) along with drive head for 160 tph rated capacity and mechanical structure,carrying and return idlers for 40 m length

Vibro feeder,500 TPH,950 rpm

conveyor unit no 903: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 60 m) along with mechanical structure,carrying and return idlers for 26 m length

conveyor unit no 704: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length350 m) along with mechanical structure,carrying and return idlers for 115 m length

conveyor unit no 803: Belting(Nylon-Nylon,6 ply,width 1500 mm,c-c length119 m) along with drive head for cap 1000 tph and mechanical structure,loading point and idlers for 119 m length

conveyor unit no 902: Belting(Nylon-Nylon,6 ply,width 1500 mm,c-c length 53 m) along with drive head for cap 1000 tph and mechanical structure,loading point and idlers for 53 m length

conveyor unit no 904: Belting(Nylon-Nylon,6 ply,width 1500 mm,c-c length 58 m) along with drive head for cap 1000 tph and mechanical structure,loading point and idlers for 58 m length

conveyor unit no 901: Belting(Nylon-Nylon,1250/4ply,width 1500 mm,c-c length 41 m) along with mechanical structure,carrying and return idlers for 18.5 m length

Motorized rack and pinion sector gate to be fitted below middlings loading hopper

Sump Pump complete with V Belt, gland type sealing, pulley & base frame and electricals,10 m head,cap-60 m3/hr

Thickener underflow centrifugal pump complete with V Belt, gland type sealing, pulley & base frame and electricals,15m head,cap-70 m3/hr

Spare gear boxes as per Table A of tender document

Lab equipment as per Table B of tender document

Other mechanical equipment(chutes,tanks,launders,pipings,pipe fittings etc)

Other misc. equipment/utility for any more item required to complete the project

C1 . ERECTION, INSTALLATION & COMMISSIONING

Erection of mechanical equipment

Erection of electrical equipment

Erection of other plant and machining etc.

Trial run, and commissioning of the plant

C2 . OTHERS ITEM

Drinking water system consisting of tanks, pipes, valves, taps etc.

Plant cleaning system

Any other item left out for completion of the project

C3 . MAINTENANCE AND TRAINING

Maintenance of the plant for five year after commissioning

Training of the employer personnel as per tender document

Total impact of GST for the purpose of CTC

ACBIL-RKC (JV)