COMPREHENSIVE MAINT OF DG SETS AND CONNECTED ACCESSORIES AT KHUMBATHANG MIL GARRISON IN ZONE B UNDER GE KHUMBATHANG

Amount

M&L for the following Periodical Maintenance/Servicing for diesel Gen set installed at AFA for trouble free operation of generator sets and ensuring the serviceability , carrying out minor spares (if any/ settings required for operation of the set shall be carried out without any extra cost for the following capacity Model/ Make by carry out the inspection /work by an authorized service centre including within Two months from the date of commencement and once in every three months subsequently. Engine Maintenance (i) Changing the lubricant oil (ii) Checking the oil level in complete DG sets (iii) Checking of alternator, checking/changing fan belt if required (iv) Checking of circuits of various controls of engine (v) Draining the water seperator bowels to remove water/sediments (vi) Checking and tightening of all external fasteners (vii) Checking and tightening of all lube and fuel/hose connections (viii)Changing of fuel filter, Lub oil filter and Air filter if required (ix) Arresting all water /lubricant/fuel leakages and topup (x) Checking of all engine parameters (xi) Checking of the electrical exitation system Note: (i) All repairs/periodical maintenance shall have to be carried out by the authorised service personnel (ii) M&L for spares, lubricant etc required for engine & alternator shall will be measured and paid separately under relevant items.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of Engine Oil seal and gasket for the DG Set of the following Capacity including removal of old u/s gasket and oil seal including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing in Repair of V belt for following Capacity DG sets including removal of old u/s V belt including connection up complete all as directed by Engr-in-Charge Make : Fenner, Finex supreme.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of oil pressure guage for following Capacity DG sets including removal of old u/s oil pressure guage including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of speedometer cable for following Capacity DG sets including removal of old u/s speedometer cable including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of push button switch for stop/start of DG engine for following Capacity DG sets including removal of old u/s push button switch including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of Ignition switch for following Capacity DG sets including removal of old u/s Ignition switch including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of Lub Oil filter set for following Capacity DG sets including removal of old u/s Lubrication Oil filter set including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of Diesel filter set(Primary and Secondary) for following Capacity DG sets including removal of old u/s Diesel filter set including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of Air filter set (Inner and Outer) for following Capacity DG sets including removal of old u/s Air filter set including connection up complete all as directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

M&L for filling/topup of distilled water for the batteries of the DG Sets all as directed by Engr-in-Charge

Supply and fixing solenoid switch, including removing of unserviceable solinoid switch from Gen set including accessories like nuts, bolts washers etc all as specified and directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing self starter 12/24 Volt DC, including removing of unserviceable self starter 12/24 volts DC from Gen set including accessories like nuts, bolts washers etc all as specified and directed by Engr-in-Charge

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

M&L for remove the unserviceable winding of self starter 12/24 volts DC from Gen set of following capacity DG set including rewinding of unserviceable burnout winding with high conductivity best quality super enamelled copper winding, including replacement of insulated material, wires gushes etc all as directed by Engr-in-charge for following capacity DG sets Note-copper wire will be measure and paid seperately under relevent items

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repairs new armature with brushes and brush holder for dynamo of following DG set capacity including removing the burnout armature , clean the internal surfaces ,servicing, all as directed by Engr-in-charge for following capacity DG sets.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and refilling Coolant suitable for Diesel generating sets of any capacity complete all as specified and directed by Engr-in-Charge.

Supply and fixing hose pipe of any size and dia with bengo washer in 62.5 to 250 KVA DG sets complete all as specified and directed by Engr-in-Charge.

Removing the unserviceable Diesel level indicating plastic pipe of approx size 10 mm dia and both end clamps and replace with new Plastic pipe of same size to the required level and clamps on both the sides complete all as specified and directed by Engr-in-Charge

Remove the radiator from the gen set drain out the coolant servicing, arresting leakages by welding/brazing etc, supply and replacing the u/s mounting rubber, clean the internal surfaces and de-scale by using cleaning agents and fixing back in position complete all as directed by Engr-in-Charge for the following capacities:-

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Material and labour for repairs to the following DG Set alternator and removing the same from engine of DG Set, transporting the same to the work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing all as specified and directed. Note:- Copper winding material will be measured and paid seperately under relevent item

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Remove the fuel injection pump from the engine transport to an authorized service centre for servicing, calibration and to adjust by replacing the following U/S worn-out spares with new appropriate make spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for following capacity DG set:- Note:- Major spares required will be measured and paid seperately:

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply only orifice for following capacity DG set

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply only Barrel and Plunger for following capacity DG set

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply only FIP Bearing for following capacity DG set

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair exhaust fan of metal body size 300 MM sweep 230 Volt, 1400 RPM, including fixing and connecting all as specified and directed by Engr-in-Charge.

S&F in repair exhaust fan of metal body size 350 MM sweep 230 Volt, 1400 RPM, including fixing and connecting all as specified and directed by Engr-in-Charge.

S&F in repair exhaust fan of metal body size 400 MM sweep 230 Volt, 1400 RPM, including fixing and connecting all as specified and directed by Engr-in-Charge.

S&F in repair HRC Fuse unit 20Amp to 100 Amp Capacity for DG Sets all as specified and directed by Engr-in-Charge

S&F in repair HRC Fuse unit 120Amp to 165 Amp Capacity for DG Sets all as specified and directed by Engr-in-Charge

Taking out existing outlived old engine oil, clean the engine oil sump and filling/ Top up engine oil 15 W 40 to DG Sets of capacity 62.5 to 250 KVA all as directed Make : Servo/Castrol/Valvoline

S/F in Repair water pump DG sets as per existing model of following capacity, including necessary dismantling to existing pump including necessory testing to the Entire satisfaction of engr in charge.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

M & L for repairing door of DG set as per existing damaged doors including necessory items like Left & Right side Door hinges and door locks with keys complete of Make Kirloskar/cummins/Greaves

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair of unserviceable IEVR - II ( industrial electronic voltage regulator) as per existing model making connection, including taking down existing IEVR of Make: Kirloskar Kirloskar/cummins/Greaves complete all as directed and as specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair of electronic control panel governor of following DG Set asper existing model of Make: Kirloskar Kirloskar/cummins/Greaves all as directed and specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair Sensor Unit for engine safety control unit (precol panel assembly) of DG sets as per existing model of capacity from 62.5 KVA up to 100 KVA, including taking down old unserviceable complete all as directed and as specified.

S&F in repair Sensor Unit for engine safety control unit (precol panel assembly) of DG sets as per existing model of capacity above 100 KVA up to 320 KVA, including taking down old unserviceable complete all as directed and as specified.

S/F in repair Alternator AVR (automatic voltage Regulator) card of DG Sets of capacity 62.5 KVA upto 100 KVA DG set as per sample of Make kirloskar/cummins/Stamford

S/F in repair Alternator AVR (automatic voltage Regulator) card of DG Sets above 125 KVA upto 250 KVA DG set as per sample of Make kirloskar/cummins/Stamford

S&F in repair Module Electronic Control as per existing, incuding taking down unserviceable existing Module Electronic Control of 62.5 to 320 KVA DG Set and connecting complete and all as directed and as specified.

S&F in repair VMR 3 P ( Voltage Monitoring Relay Protection of 3 Phase) (REL ) as per existing model of following DG Sets and making connections, including taking down existing VMR complete and all as directed and as specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair Fuel water separator filter for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair Super bypass filter for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair VSP D2 (Phase failure realy) for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair fuel injector nozzle for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 250 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

S&F in repair PCB assembly of DG Sets of capacity 62.5 KVA up to 100 KVA as per existing model of following capacity including taking down existing complete and all as directed and as specified.

S&F in repair PCB assembly of DG Sets of capacity above 100 KVA up to 250 KVA as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Taking down Turbo charger assembly from the DG Sets of capacity 62.5 to 100 KVA make -Kirloskar/Cummins engine and carrying out for cleaning and overhawling including providing minor spare parts/ Repair kit and Refixing the same complete for optimum out put of the engine and all as directed and as specified.

Taking down Turbo charger assembly from the DG Sets of capacity 125 to 250 KVA make -Kirloskar/Cummins engine and carrying out for cleaning and overhawling including providing minor spare parts/ Repair kit and Refixing the same complete for optimum out put of the engine and all as directed and as specified.

Taking out old unservciceable burnt out copper winding wire from for the Item No 22 and 28, and Rewinding with supper enameled copper wire as per existing guages and turn with necessary heats, varnishing to achieve insulation Resistance to required mega ohms all as specified and directed

Supply & Fixing battery terminal lead including terminals (Positive) and necessary lugs and applying silica gel all as per specified and directed.

Supply & Fixing battery terminal lead including terminals (Positive) and necessary lugs and applying silica gel all as per specified and directed.

M&L for draining out complete fuel from the tank and taking out the tank from the base for removing the rusted sludge by scrubbing the internal surface with wire brushes. After cleaning the tank re-install back in position and connection with other accessories complete all as specified and as directed by Engr- in -Charge.

M&L steel tubing fuel pipe of above 62.5 up to 250 KVA DG set as per existing size from fuel tank to fuel filter of DG set alongwith all accessories for fitting and welding as required including taking down old unserviceble fuel pipe complete all as specified and as directed by Engr- in - Charge.

Supply and fixing in repair MCCB 4 Pole 630 Amps with breaking capacity 50 KA microprocessor based, adjustable type , with copper terminals and spreader links, complete all as specifed and directed.

S&F in replacement of existing unserviceable changeover any size & capacity with changeover 4 pole 630 Amps front handle operated along with SS enclosure including minor additional/alternation as required at site for fixing and connecting up of changeover all as directed by Engr-in-Charge.

Deduct Credit for Demolished/Dismantled material Rs (-) 1,55,398.00 (Minus) as listed in Schedule 'A' Sec-II (Credit Schedule) Note : Tenderers will not quote against this item being a tentative amount, to be considered to arrive at the 'Contract Sum'.

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