RequiredCertificate (Requested in ATC)
RequiredOEM Authorization Certificate
RequiredOEM Annual Turnover Bid to RA enabled No High Mast Lighting Tower For Large Area With LED Flood Lighting System ( 4 pieces ) ( Under PAC ) Make na Model c&s&jindal Technical Specifications * As per GeM Category Specification Specification Specification Name Values Bid Requirement (Allowed Values) GENERIC Height of High Mast Tower (in Meters) 30 30 1/17 Installation and commissioning (Installation and commissioning work at multiple locations shall follow as per the guidelines of State/Central Govt rules and regulations as applicable) Yes. Including Civil work at site Yes. Including Civil work at site Each pole shall be supply with suitable foundation bolts
Requirednuts and washers
RequiredInstruction manuals Yes * Onsite warranty (in Years) 2 2 High mast System Cross section of mast (no of sides) 20 sided polygon * No of sections 3 3 Effective length of each section (in m) 10.5 10.5 Material construction: The mast shall be manufactured using special steel plates
Requiredconforming to 355 gradeasper BSEN10 025 355 gradeasper BSEN10 025 Bottom diameter (in mm) - Minimum 540 * Top diameter (in mm) - Minimum 150 * Plate thickness for top (in mm) - Minimum 3 * Plate thickness for Middle (in mm) - Minimum 4 * Plate thickness for Bottom (in mm) - Minimum 5 5 Length of overlap for Top (in mm) - Minimum 600 * Length of overlap for Bottom (in mm) - Minimum 800 * Type of joints Stress fit * No of longitudinal welds/section (in 1 1 2/17 Nos) Metal protection treatment of fabircated mast section Hot dip galvanised * Thickness of galvanisation Average: 86 Micron * Provision for cable termination NA * Diameter of base plate (in mm) - Minimum 740 * Thickness of base plate (in mm) - Minimum 30 * Lantern carriage shall be fabricated suitably and hot dip galvanized for fixing and holding required no of floodlight fixtures and their control gear boxes Yes * Test Report from Central Government lab/NABL/ILAC accrediated lab and report shall furnish to buyer on demand Yes * Lightning Finial Heavy duty hot dip galvanized lightning finial shall be provided for each mast (in Nos) 1 * The lightning finial shall be provided at the center of the head frame (minimum length) in meters 1.2 * It shall be solidly bolted to the head frame to get a direct conducting path to the center of the earth through the mast Yes * The lightning finial shall not be provided on the lantern carriage under any circumstances in view of the safety of the system Yes * Aviation Obstruction Lights Aviation obstruction lights shall be provided on top of each mast(in Nos) 1 * 3/17 Type GLS * Earthing Terminals Suitable length of earthing terminals shall be provided at a convenient location on the base of the mast
Requiredfor lightning and electrical protection of the mast Using 12 mm dia SS Bolts * Wind Load Wind loadings as per IS 875:1987 part 3latest * Gust Factor 1.15 * Maximum Wind load 47 m/sec 47 m/sec The design Life of the mast shall be (in Years) 25 * The Test Report from Central Government lab/NABL/ILAC accrediated lab and report shall furnish to buyer on demand Yes * Door Opening An adequate door othapening shall be provided at the base of the mast and the opening shall be such t it permits clear access to equipment like winches
Requiredcables
Requiredetc and also facilitate easy removal of the winch Yes * Type of locking arrangement for door Pad lock * Size of opening and closing door at base compartment of high mast (in mm) - Minimum 1200 x 250 1200 x 250 Lantern Carriage A fabricated Lantern Carriage shall be provided for fixing and holding the flood light fitting and control gear boxes Yes * The Lantern Carriage shall be of steel tube construction
Requiredthe tubes acting as conduits for wire
Requiredwith holes fully protected by grommets Yes * 4/17 The Lantern Carriage shall be so designed and fabricated to hold the required number of flood light fitting and control gear boxes
Requiredand also have a perfect self balance Yes * The Lantern Carriage shall be fabricated in two/three halves and joined by bolted flanges with steel nuts to enable easy installation or removal from the erected mast Yes * The entire lantern carriage shall be hot dip galvanized after fabrication Yes * The inner lining of the carriage shall be provided with protective PVC arrangement
Requiredso that no damage is caused to the surface of the mast during raising and lowering operation of the carriage Yes * Junction Box Weather proof junction box shall be provided on the Carriage Assembly as required
Requiredfrom which the inter- connections to the designed number of the flood light luminaries and associated control gears fixed on the carriages shall be made Yes * Ingress protection for Junction Box i.e. IP Class (as per IS/IEC:60529:2001 latest) Test Report from Central Government lab/NABL/ILAC accrediated lab and report shall furnish to buyer on demand IP 55 IP 55 5/17 Junction Box material Mild Steel * Cable connections from the top junction box to the individual luminaries and cable shall conforming to IS: 694: 2010 latest * No of core 3 3 Cable category FR FR Size of cable (in Sq mm) 4 4 Conductor material shall be Copper Copper Raising and lowering mechanism For the installation and maintenance of the luminaries and lamps
Requiredit shall be necessary to lower and raise the Lantern Carriage Assembly Yes * To enable this
Requireda suitable Winch Arrangement shall be provided
Requiredwith the winch fixed at the base of the mast the specially designed head frame assembly at the top Yes * Winch The winch shall be of “Integral Power Tool” type with motor Yes * The winch shall have provision for manual operation in case of failure of the motor Yes Yes Minimum working load of winch (in Kg) 750 * Motor capacity - Minimum (in HP) 1.5 * Suitable rating and connecting copper cable also shall be provided for the motor Yes * The winch shall be type tested from a Central Govt Lab/NABL/ILAC acrreidated lab and the test certificate shall be furnished to buyer on demand. The test Yes * 6/17 certificate shall include the maximum load operated by the winch HEAD FRAME The head frame is to be designed as a capping unit of the mast
Requiredshall be of welded steel construction
Requiredgalvanized both internally and externally after assembly Yes * The top pulley shall be of appropriate diameter
Requiredlarge enough to accommodate the steel wire ropes and the multi-core electric cable Yes * The pulley block shall be made of non- corrodible material
Requiredand shall be of die-cast Aluminum Alloy (LM-6). Pulley made of synthetic materials such as plastic or PVC are not acceptable Yes * Self-lubricating bearings and steel shaft shall be provided to facilitate smooth and maintenance free operation for a long period Yes * The pulley assembly shall be fully protected by a canopy galvanized internally and externally. The head frame shall be provided with guides and stops with PVC buffer for docking the lantern carriage Yes * Stainless Steel Wire Rope The suspension system shall essentially be without any intermediate joint. The steel wire ropes shall be of suitable construction
Requiredthe central core being of the same Yes * 7/17 The overall diameter of the rope >/=6 mm * The breaking load of each rope shall be at full load as per the relevant standard >/=2250Kg >/=2250Kg Grade/construction AISI 316
Required7/19 construction * Number of ropes 2 * Torque- limiting device with load adjustment facility to protect the wire ropes Yes * Electrical System
RequiredCable and Cable Connections A suitable terminal box shall be provided as part of the supply at the base compartment of the high mast for terminating the incoming cable Yes * At the top there shall be weather proof junction box to terminate the trailing cable Yes * The system shall have in - built facilities for testing the luminaires while in lowered position Yes * Electric cables shall used in the high mast system shall be ISI Marked * The trailing cable (from base compartment to top of the mast system junction box ) conforming to IS:7098 (Part 1):1988 latest * No. of cores 2 2 Size of cable (in Sq.mm) 1.5 1.5 Cable shall be Armoured Armoured Conudctor material shall be Copper Copper Cable Category 1 1 Incoming power cable from feeder panel to base compartment of IS:7098 (Part 1):1988 latest IS:7098 (Part 1):1988 latest 8/17 mast and cable shall conforming to Feeder pillar Panel Feeder pillar panel for each mast Yes Yes Feeder panel shall be suitable for 230 V
Required1 phase
RequiredAC 50 Hz 230 V
Required1 phase
RequiredAC 50 Hz The control panels shall be Stand mounted Stand mounted Ingress protection for feeder pillar panel i.e IP Class (as per IS/IEC:60529:2001 latest).Test Report shall furnish from Central Government lab/NABL/ILAC accrediated lab to buyer on demand IP 55 IP 55 It shall be fabricated out of 14 SWG CRCA sheet steel 14 SWG CRCA sheet steel Thickness of sheet (in mm) 2 2 The panels shall be given pre-treatment and powder coated and color shall be Grey Grey The stand shall be painted in Black color Black color Cable entry shall be at the Bottom Bottom The panels shall have knock outs of the required cable knock outs of the required cable Laminated circuit diagram shall be pasted inside of the door inside of the door Feeder pillar shall have pad locking arrangement Yes Yes Earth terminal 12 mm dia. Bolts 12 mm dia. Bolts Panel shall have a sloping cover to avoid accumulation of dust Yes Yes Panel shall be provided with incoming & outgoing MCCB/MCB of appropriate rating yes yes 9/17 and in desired quantity depending on total no of circuits in use Timer for automatic ON & OFF of lights with pilot lamps shall be provided Yes Yes
RequiredNo without feeder pillar panel Toggle Switch for AUTO/OFF/MANUAL mode Yes * Bus bars material Yes. Copper Yes. Copper Cables used in the high mast system shall be ISI Marked * The incoming power cable (from feeder panel to base compartment) conforming to IS:7098 (Part 1):1988 latest * No of Cores 2 2 Size of cable (in Sq.mm) 1.5 1.5
Required2.5
Required4
Required6
Required10
Required16
RequiredNo without feeder pillar panel Cable Shall be Armoured Armoured The conductor material shall be Copper Copper cable category 1 1 LED FLOOD LIGHT LUMINAIRE No. of Luminaires for each high mast lighting tower (in Nos) 16 16 LED Luminaire conformity to IS:10322 Part5/Section5/2012lat est and IS: 16107 (Part 2/Sec 1):2012 latest Yes * Photo biological safety of LEDs used shall be as per IS:16108/2012 (exempt group) Yes * Types of LED Luminaire as per the IS: 16107(Part-2 Sec-1)/2012 Type B * Types of LED Modules as per the IS: 16103(Part-2)/2012 Type 3 * LED Rating/System Wattage/Rated 300W 300W 10/17 Power for each luminaire Luminaire System Efficacy (Lumen/watt) >/= 100 Lm/Watt >/= 100 Lm/Watt Ingress Protection (IP Rating) as per IS:10322 (Part 1):1982 latest IP66 IP66 Mounting brackets (included) Adjustable Adjustable Input operating Voltage range and frequency 140 to 270 Volts AC at 50 Hz+/-2 Hz with auto cutt off at below 120V 140 to 270 Volts AC at 50 Hz+/-2 Hz with auto cutt off at below 120V Automatic Higher Cut off voltage above 300 volt Yes * Rated voltage 230 V AC 50 Hz 230 V AC 50 Hz AC Power Factor at full load ≥ 0.95 * Driver Efficiency (in %age) ≥85 * Total Harmonics Distortion (in %age) ≤ 10 * The total circuit power shall not be more than 110 percent of the value declared by the manufacturer" Yes * LED chip Efficacy ≥130 Lm/Watt * Colour temperature 6000K (+/- 500K) 6000K (+/- 500K) Working life for LED (Minimum 50
Required000 burning hours as per LM-80 report) Yes * Colour Rendering Index(CRI) ≥70 * Beam Angle ≥120 * Optic lense material (UV stabilised) (Write NA for without optic lense supply) NA NA Heat sink should be die- cast aluminium along with sufficient heat sink fins to dissipate heat effectively Yes * 11/17 Capacitor shall be rated for a temperature of 105 deg celsius or better Yes * Junction temperature < 85 degC * Operating temperature range -20 deg C to +50 deg C -20 deg C to +50 deg C Operating Humidity Range 10 % to 95 % RH * Short circuit Protection Yes * Over load protecton Yes * Over Voltage protection Yes * Reverse polarity Yes * High voltage test (1.5 KV for one minute between supply terminals and body of the unit) Yes * Insulation resistance between earth and current carrying part >100 M ohm * The luminaire shall be protected against surges and transients( Internal) >/=4KV >/=4KV The luminaire shall be protected against surges and transients of >/=10KV (External) No * The Luminaires casing/housing (single piece housing) shall be pressure die casted aluminium alloy with higher thermal conductivity Yes * The luminaire body must be corrosion resistant epoxy powder coated Yes * All fastners must be of stainless steel Yes * The entire housing (both LED section and driver section) shall be dust and water proof protection as per IS:10322 (Part 1):1982latest IP66 * 12/17 Extruded silicon loop gasket shall be provided in the lantern body to ensure a weather proof seal between the UV Glass cover and the metal housing to exclude the entry of the dust
Requiredwater
Requiredinsects etc Yes * Luminaries light transparency should be of Toughened glass Yes * Toughned transparent glass cover thickness >/=4 mm * Toughned Glass shall not get discoloured
Requiredshall not suffer degration due to heat and ageing within warranty period Yes * Number of electronic control gear per luminaire (power supplies) 1 No. 1 No. Driver components shall be industrial grade or above Yes * PCB shall be FR4 grade minimum 0.8 to 1.0 mm thick or more Yes * The Luminaires works on single phase three wires system (Phase
RequiredNeutral and Earth) Yes * Suitable connector shall be provided for LED connection between driver output and LED Yes * Length of ISI marked three core wire (shall be provided along with supply of material) 50 cm 50 cm Light Source SMD LED Chip as per LM80/IS16106 * Manufactures Name and and brand on the aluminium die cast body Engraved/Embossed * 13/17 Manufacturer’s name
Requiredmodel number
Requiredserial number Yes * Date of manufacture (month-year)
Requiredand lot number as identification mark in side each unit and the out side of each packaging box Yes * The operation characteristics voltage and power be marked inside of each LED luminaire unit Yes * LED Make OSRAM NICHIA/CREE/SAMSUNG SEOUL/LUMILED PHILIPS/EDISON * CERTIFICATIONS System must have EMI/EMC compliance as applicable (Test reports shall be furnish on demand by buyer/consignee) Yes * LM 79 (Photometry) (Ref IS:16106:2012) report from Central Government lab/NABL/ILAC accrediated lab Reports shall be furnish on demand by buyer (LM-79 report shall have total lumen output
Requiredpower
RequiredPF
RequiredCurrent in Amps
RequiredCRI & CCT etc Yes * LM 80 & TM 21 (Part of LM 80) (Ref IS:16105:2012) Reports and Photo biological report for LED report from Central Government lab NABL/ILAC accrediated lab Reports shall be furnish on demand by buyer (LM-80 report shall have and the Pohoto Biological report of the LED Chip being used in the luminaire) Yes * 14/17 Availability of test Report from Central Government lab/NABL/ILAC accrediated lab to Indian Standrad IS:103 22/part5/sec-5/2012an dIS16107 (Part 2/Sec 1):2012 Yes * DC or AC supplied electronic control gear for LED Module shall comlpy as per IS:15885 (Part 2/Sec 13) Yes * LED Luminaire for Flood Light shall comply with Complusory Registration (CRS) of BIS for safety as per IS 10322 (Part5/Section5): 2012 as applicable on the date Yes * Marking: All the products shall have marking details as per relevant BIS standard Yes * Seller shall furish all the test reports and certificates as per the technical specification to the purchase auhtority on demand Yes * * Bold specifications are the golden parameters. * Bidders may note that In respect of non-golden Parameters
Requiredthe specifications 'Values' chosen by Buyer will generally be preferred over 'Bid requirement ( allowed Values) by the Buyer.
