PRICE AGREEMENT (PA) FOR REPAIRS/OVERHAULING OF STEAM SYSTEM VALVES FITTED ONBOARD INDIAN NAVAL SHIPS

Amount

SERVICE CHARGES FOR 1ST YEAR

Rates for parallel slide valves upto 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves upto 2-4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves upto 4-6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves upto 6-8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves 9 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves 10 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves 13 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 2-4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 4-6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 6-8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 8-10 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves 10&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves 15&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 2 - 4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 4 - 6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 9&3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves upto 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves upto 4 - 5 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves upto 8 - 10 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves 11 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Safety valves upto 1&1/2 - 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Safety valves 3 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Safety valves 8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 1 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Uniflo valves 3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Uniflo valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Uniflo valves 1 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Globe valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Globe valves 4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Regulating valves for 1&3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Regulating valves 1&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Relief valves 1 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Relief valves 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Dead weight valves 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Rops valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Flexible lid valves 6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Flexible lid valves 9&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Reducing valves 1&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Reducing valves 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Piston valves 4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Sentinel valves 1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Isolating valves 1/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Isolating valves 3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Super Pattern valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Control valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

SERVICE CHARGES FOR 2ND YEAR

Rates for parallel slide valves upto 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves upto 2-4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves upto 4-6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves upto 6-8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves 9 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves 10 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for parallel slide valves 13 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 2-4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 4-6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 6-8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves upto 8-10 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves 10&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SD/SDNR valves 15&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 2 - 4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 4 - 6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for SL valves upto 9&3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves upto 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves upto 4 - 5 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves upto 8 - 10 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Diaphragm valves 11 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Safety valves upto 1&1/2 - 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Safety valves 3 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Safety valves 8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Trap valves 1 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Uniflo valves 3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Uniflo valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Uniflo valves 1 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Globe valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Globe valves 4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Regulating valves 1&3/8 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Regulating valves 1&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Relief valves 1 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Relief valves 2&1/2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Dead weight valves 2 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Rops valves 3/4 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work

Replacement of fasteners, washers (Material Phospoted MS to IS 226 or GOST 13463-770)) and gland stud and nuts and unions (Material: PB to BS 369), gland packing (Material braided packing to GOST 5152-77 or equivalent as approved by FMU), ‘O’ ring, joints, rethreading of internal threads as required.

Assembly of valve, including of minor work required for overhaul of valve to resolve its serviceability, which is not covered in the above scope of work including painting

Repair/Replacement of valve spindle including dressing worn out metal surface

Repairs to valve body including, chemical cleaning, building up, mechanical smoothening / machining and cleaning

Repairs to valve Disc, including building up, machining of sealing surfaces and cleaning - Material Forged AB to BS 1400 AB 1C. Repairs of drive arrangement / gear box wherever applicable.

Repairs of valve seat by including building up and machining/grinding.

Additional Works

Repairs of valve seat by boring and inserting sleeve and then machining

Replacement of spindle

Renewal/Replacement of soft seat/ liner.

Testing of valves at works (1.5 times of working pressure) Test equipments are to be provided by FIRM.

Preparation of overhaul report including test certificate.

Replacement of valve disc

Replacement of valve handle.

Valve seat and disc hard coating and grinding

Replacement of drain plug, if any

Building up and machining of flanges, threads of union joined valves where required as decided by firm and FMU.

Tests to determine the material of valve component with unknown material. Cost per test.

Renewal of zinc protector for hull valve

Repair of mechanical position indicator if any

Repair of first universal coupling of mechanically remote controlled valve

Photography of valve to facilitate record of repairs (photography) before and after repairs with four exposures. One soft copy of Photography of two sets of hard copies to be handed over)

Rates for Flexible lid valves 6 inch

Removal and fitment

Removal of valve from location onboard and fitment on completion. Blanking of both sides of system (Post clearance from ships staff and safe to removal / install).

Mandatory Work for Overhaul

Dismantling of valve, visual inspection and preparation of report and scope of work