PWRJT160105/Replacement of SCADA, Control and LDS System at KD-KRPL Locations of IOCL WRPL.(Group B)

SUPPLY ITEMS:

RTU System:

RTU for RCP locations c/w processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, communication ports, serial & Ethernet interfaces, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinet etc. complete in all respects as per I/O list & tender specifications etc. (TYPE-A)

RTU for scrapper stations c/w processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, Data Panel, communication ports, serial & Ethernet interfaces, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinet etc. complete in all respects as per I/O list & tender specifications etc. (TYPE-B)

RTU for attended stations for interfacing of the control system with SCADA system c/w processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, communication ports, serial & Ethernet interfaces, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinet etc. complete in all respects as per I/O list & tender specifications etc. (TYPE-C)

Zener Barriers: For AI

IT Hardware:

Supply of MCS 4 Processor Server with Virtualization software required for various virtual machines as per detailed technical Specifications

Supply of SCC 2 Processor Server with Virtualization software and Operating Systems required for various virtual machines as per detailed technical Specifications

Supply of VM Manager Server with Operating System and VM Manager software as per detailed technical specifications

Supply of SAN Storage with all software and hardware companents as per detailed Technical Specifications

Supply of Thin Clients as per detailed Technical Specifications

Supply of 23" LED Display as per detailed Technical Specifications

LED Display Unit (50" & above) System with interface complete with all inter connecting cables, cords, connectors, peripherals etc complete in all respects as per the tender specifications & datasheet.

UPS for SIC 1 KVA UPS with 20 mins battery back up for SIC terminal

Industrial Grade Programming Terminal (Laptop) for BV-RTUs

Networking Hardware: Control System and SCADA System:

Industrial Grade dual redundant 10/100 MBPS LAN on dual 24 port Ethernet Switch with networking software, cables & connectors etc. complete in all respects as per tender specifications (1Set= 2 Switches)

Layer 3, 24 port Ethernet Switch with networking software, cables & connectors etc. complete in all respects as per tender specifications (1 Set= 2 Switches)

8 port Industrial Grade dual Ethernet Switches for redundant 100 MBPS LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (1 Set= 2 Switches)

WAN Router (16 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications

WAN Router 8 Port master stations and other stations for connectivity with software, cables, connectors etc complete in all respects as per tender specification

Unified Threat Management equipment for Proxy, Firewall, VPN, Bandwidth Management, Multiple ISP load Balance, & Failover and reporting module etc

GPS Time Server for time synchronization of all MCS / SCC computers and control system computers as per the tender specifications

Server Cabinet 42U along with draw out type LCD, Keyboard and KVM switch complete for mounting of various IT hardware like SCADA servers, PAS server, network video recorder of CCTV system, network hardware etc complete as per tender specifications & datasheet.

LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per Tender specifications

Print servers for dual ethernet connection of printers

Software:

SCADA software including, Historian Server, WEB server, MMI Software (including one time licence fee) etc. along with Operating Systems for installation as Virtual Machines in VMWare ESXi Environment as per tender specifications for MCS cum SCC / SCC SCADA servers /MCS cum SCC / SCC operator workstations / SIC terminal (as applicable for different stations)

Pipeline Application Software (PAS) including MMI & one time license fee etc. in hot standby dual redundant configuration along with Operating Systems for installation as Virtual Machines in VMWare ESXi Environment (For Pipelines >301 km) (1 Set= 2 LDS Servers as Virtual Machines in hot standby configuration at MCS and 1 LDS Client as Virtual Machine at each SCC)

Network management System software along with Operating Systems for multisite networks having different IDs for a minimum of 500 SNMP / ICMP devices

Programming / ladder logic / testing software for RTU programming including one time license fee. (1 Set= 1 programming/ladder logic/ testing software per site)

HMI Programming Software for programming of the HMI on the data panel

Negative Pressure Wave LDS:

High Performance Pressure Sensors

Two channel Field Controlllers consisting of GPS, GPRS etc

Four channel Field Controlllers consisting of GPS, GPRS etc

LDS Server Software with Operating System for installation as Virtual Machines in VMWare ESXi Environment for MCS along with Client Operting Systems and Client Software for installation as Virtual Machines in VMWare ESXi Environment and licenses for all terminal locations

Spares:

WAN Router system for data centres, master stations and other stations for connectivity with software, cables, connectors etc complete in all respects as per tender specification

Fully equipped 19" chassis consisting of all modules (PLC, power supply, IO modules, communication modules etc) similar to BV-RTU for RCP locations.

SERVICES:

Supervison, erection, testing & commissioning at attended / unmanned stations, erection and commissioning of RTU, at block valves locations including termination of control cables, installation and commissiong of MCS/SCC systems, interfacing & integration of PLC /RTU with MCS/SCC machines including supplied hardware/ software with station on remote& auto making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc.

At MCS

At SCCs

At unmanned Scraper/T-Point Stations

At BV-RTU (RCP) locations

Installation services for Control & SCADA systems servers and equipments etc

Installation, testing & commissioning of Application Server with fine tuning and commissioning of Application Software for leak detection, pig tracking etc. including hardware / software complete as per tender specifications & configuration and acceptance by Owner. This includes labour, consumables, tools, services rendered etc.

Negative Pressure Wave LDS:

Installation, testing & commissioning of LDS Server at MCS and Client software at SCC as Virtual Machines with fine tuning and commissioning of LDS Software for leak detection, pig tracking etc. including hardware / software complete as per tender specifications & configuration and acceptance by Owner. This includes labour, consumables, tools, services rendered etc. (1EA= Installation, testing & commissioning of LDS Server at MCS and LDS Clients at SCCs)

Excavation in unpaved earth

Road / Dyke Cutting

Control Cable Laying

Supervision of installation activities

Commissioning of LDS system

Site Acceptance Test

Other installation services and dismantling services at all stations.

Training of Owner's personnel as per tender specifications

Deputing Resident Engineer during defect liability period and for 2 yrs after completion of defect liability period.

Comprehensive Annual Maintenance Contract for a period of 05 years after completion of defect liabillity period including all spares required for the complete pipeline as per tender requirement at Main Master Control Station and Backup Master Control Station.

COMPOSITE ITEMS:

INSTALLATION OF CONTROL PANEL - Taking delivery, shifting the panels to installaion site and erection, installation, testing of Control panels..The indicated quantity is cumulative weight of panels.

Negative Pressure Wave LDS:

Installation of pressure sensors

Installation of DAU

Supply and Laying of River Sand

Second Class Brick Work

MS Cable Marker

GI Pipe 50 mm

Instalaltion of Panels

Steel Structure works

Yokogawa India Limited