Annual Rate Contract for Providing, Laying, Jointing, testing and commissioning of pipe line and allied works at various schemes under jurisdiction of Division LAKHERI, DISTT. BUNDI

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer in-charge of following class and diameter. (excluding earth work) . Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply may be in coil or straight length in 6 M/12 M.

HDPE PE-80 PN-6

HDPE PE-80 PN-10

90 mm dia

110 mm dia

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by butt fusion/ electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer in-charge of following class and diameter. (excluding earth work). Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply of pipe shall be in straight length in 6/12 M.

HDPE PE-80 PN-6

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

HDPE PE-80 PN-10

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended upto date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Add extra for trenches for every additional lift over item no 27

Above 1.5 mtr and up to 3.0 mtr.

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as. required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required.:

Ordinary rock

Hard rock( required blasting)

Hard rock(blasting prohibited)

Add extra for trenches for every additional lift over item no30

Above 1.5 mtr and up to 3.0 mtr.

Dismantling of cement concrete pavement for pipe line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work.

Dismantling of flexible pavement for pipe line line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work.

Bituminous courses

Granular courses

Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material,· labour, machinery,lighting, guarding for road restoration worl< in trenches. of. pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document .and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

M20 grade NominalMix 1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size

Plain cement concrete pavement of M-30 Grade

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Manually Operated CI Sluice valve of Class PN-1.0

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Cover of Grey cast iron of IS:210/ FG200 , Disc / plates - Cast steel ,Disc seal ring of EPDM/ NBR (food grade quality) ,Body seat of SS ,Face to face dimensions as per API: 594 ,Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body & cover inside and outside . Shaft/Stop Pin of SS- AISI- 304/410 , Hinge SS AISI 316/304 / CS ,Spring SS AISI 316/304 , Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal.Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick . Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in- charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2 1985 and subsequent revisions, Wedge of same material as body & shall vulcanised rubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS AISI 316/410 Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367 (Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in- charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Manually Operated Resilient Seated Sluice Valves of Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI Double Acting Kinetic Air Valve with isolating Sluice Valve of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 , Float Guide- HBT1.HP Orifice- HTB2/ SS,Body seat ring - Leaded tin bronze/ SS .Seal ring and face ring - EPDM/NBR ,Ends flanged according to IS 6418,Fastners - CS, Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.0

Providing, lowering, aligning, fixing in position in pipe line, DI double flanged resilient seated Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Disc / plates - SG-400/12 or CF-8M,Face to face dimensions as per API: 594 , Flanges Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body and cover inside and outside . Disc seal ring of EPDM/ Neoprene (food grade quality) and disc seal retaining ring of SS/CS. Shaft of SS- AISI- 410 , Hinge SS AISI 316/304,Spring SS AISI 316/304,Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal, Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) , Insertion rubber of black EPDM 6mm thick .Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, DI Body Flanged End Tamper proof Kinetic Air Valve of approved makes of following pressure rating and dia and as per following specifications: Governing standard - AWWA C512/ IS:14845:2000(amended up to date) Body, High pressure cover , Low pressure cover, Cowl and Joint support ring - Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865, Float- LP ball & HP ball : AISI 304 stainless Steel, Seat ring & Gasket - EPDM/NBR ,HP Orifice & HP orifice plug : Bronze/ SS ,Bush: Bronze ,Flanges as per IS/ BS, Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body & cover inside and outside fasteners - CS/ Galvanised steel, Outlet of big orifice will have a screen to prevent Tamper of float, with DI metal seated D/F Non rising stem Sluice Valves as per (IS: 14846 amended up to date) PN 1.6 ratings Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge.Note: Rates are exclusive of connecting tee, pipe piece and earth work.Class PN 1.6

40 mm dia

50 mm dia

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Providing, lowering, laying, aligning, fixing in position and jointing MS dismantling joint (Fabricated Steel) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer.

80 mm dia

100 mm dia.

125 mm dia.

150 mm dia.

200 mm dia.

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer in-charge.

MS pipe specials up to 600mm dia (with minimum 5mm thickness)

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP/MS saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil (excluding road); depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including MS/PP saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or ball valve (min. weight 165 gm) and specials, below ground level 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipe with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level. Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

Providing Household Tap Connection as per technical specification and approved drawing and as per relevant IS code (amended up to date) from HDPE pipe line up to consumer meter/premises by using electro fusion saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil; depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including electrofusion saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or wheel valve and specials, below ground level 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) for and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipes with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level. Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

P & F Bib cock (IS : 781 mark), superior quality of approved make , brass 400 gm, 15 mm nominal bore.

P & F Bib cock (IS : 8931 mark), superior quality of approved make, chrome plated with complete brass body including brass handle with wt. 300 to 325 gm.15 mm nominal bore.

Road cutting for house hold service connection in minimum trench width wherever road crossing is required. Road cutting of cement concrete,WBM, Black top etc. of all thickness shall be done by using a concrete cutter machine keeping minimum trench width and restoration of the road with Cement concrete with PCC M-10 and CC M-30 grade as per specification and direction of Engineer in charge..

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