Fabrication And Erection Jobs of Budhewal CSM

Amount

Budhewal CSM

Pipe LineM.S 1” to 12” dia a)Dismantling

b)Erection

Replacement of Pipe LineM.Sabove 12” dia (other than vapour pipe of pan and quad )

Pipe LineC.I. 1” to 12” dia a)Dismantling

b)Erection

IBR Steam pipe line . 3” to 8” dia a)Dismantling

b)Erection

A)Bend M.S upto 12” dia a)Dismantling

b)Erection

B)Bend M.S. above 12” dia (other than Vapour pipe line of Pans & Quad) a)Dismantling

b)Erection

Bend of M .S.upto 12” dia (other than Vapour pipe line of Pans & Quad) a)Dismantling

b)Erection

Nipple of M .S.upto 12” dia (other than Vapour pipe line of Pans & Quad) a)Dismantling

b)Erection

Reducer of M .S.upto 12” dia (other than Vapour pipe line of Pans & Quad) a)Dismantling

b)Erection

Bend, Nipple, Reducer of M .S. above 12” dia (other than Vapour pipe line of Pans & Quad)

Man Holes of all sizes a)Dismantling

b)Fabrication

c)Erection

Flanges of all size a) Dismantling

b) Fabrication

c) Erection

M.S Tee a) Dismantling

b) Erection

M.S Nipple a) Dismantling

b) Erection

M.S Cross a) Dismantling

b) Erection

M.S Reducers a) Dismantling

b) Erection

M.S Blind a) Dismantling

b) Erection

Dismantling, Fabrication and Erection M.S Coil of 2” to 4” dia

Replacement Platform of any type

M.S. Structure work (Factory building) Replacement

M.S.Tank having round &rectangular bottoms Replacement

Trusses, Perlins, Columns & Beams (Factory Building) Replacement

Platform Pipe Line Railing of all sizes a)Dismantling

b) Erection

Electric Panel, DB and other machinery shed GI/ACC/MS Sheet a)Dismantling

b) Fabrication

c) Erection

Dismantling, Fabrication and Erection of Pump and Motor Bed of all size

Valves Sluice /Angle / N.R. /Butterfly Dismantling

b) Erection

Cone from M.S plate a)Dismantling

b) Fabrication

c) Erection

Gutter from M.S plate 5mm a)Dismantling

b) Fabrication

c) Erection

Crystallizer Slide gate valve a)Dismantling

b) Fabrication

c) Erection

Fabrication and Erection of M. S terminal box of any type

Patch work of boiling house/Mill house

Replacement of Sulphur Furnace scrubber from M. S. Plate from 10mm( including all connections with pipe lines )

Replacement of Sulphur Furnace melter /receiver from M. S. Plate from 10mm ( including all connections with pipe lines )

Sulphur Furnace chamber from M. S. Plate from 10mm ( including all connections with pipe lines ) Dismantling , Fabrication&Erection

Dismantling ,fabrication & erection of Sulphur furnace nipples, bends

Juice heater outer shell from M.S. plate 10mm including hydraulic testing at 50 psi for each juice heater a) Dismantling

b) Fabrication

c) Erection

Fabrication & Erection of mud mixture scroll & side plates with proper Alignment & commissioning

Juice clarifier inside compartment coil from M.S. Pipe 5” with all connections complete job (as where it is) Dismantling,

b) Fabrication

c) Erection

Dismantling, Fabrication & erection of Juice Heater angle valves ,distance piece from M.S. Plate 10mm of diameter 12”

Dismantling, Fabrication & Erection of Juice Heater (top & bottom ) compartment Partition plate with rubber fitting channels from M.S/EN-8 square bar & rubber seal fitting to make it leak proof (to avoid short circuiting) i)Top compartment

ii) Bottom compartment

Dismantling Fabrication & Erection of MS channel of rubber strips of juice heater compartments with M.S/EN-8 square to avoid short circuiting

QUAD body shell from M. S. Plate 12mm Dismantling

b) Fabrication

c) Erection

Top cone from M. S. Plate 12mm Dismantling

b) Fabrication

c) Erection

Umbrelllafrom M.S. Plate 10mm Dismantling

b) Fabrication

c) Erection

Down take from M.S. Plate 12mm Dismantling

b) Fabrication

c) Erection

Save –All from M.S. Plate 10mm Dismantling

b) Fabrication

c) Erection

PAN ( Capacity 40 Ton) body shell from M. S. Plate 12mm Dismantling

b) Fabrication

c) Erection

Top cone from M. S. Plate 12mm Dismantling

b) Fabrication

c) Erection

Umbrelllafrom M.S. Plate 10mm Dismantling

b) Fabrication

c) Erection

Down take from M.S. Plate 12mm Dismantling

b) Fabrication

c) Erection

Save –All from M.S. Plate 10mm Dismantling

b) Fabrication

c) Erection

Vapour /Exaust Pipe line of quad and pan from M.S plate 8mm a)Dismantling

b) Fabrication

c) Erection

Dismantling ,fabrication & erection of distance piece of vapor pipe of Pan /quad & injection header length upto 1.5 mtr a) Dia-1000mm

b) Dia- 900mm

c) Dia-720 mm

d) Dia – 620 mm

e) Dia-400mm

Dismantling, fabrication & erection of steam jacket of evaporator / semi-kestner including nipple, flange if any

Syrup /molasses tank from M.S plate 8mm along with strengthening with M.S angle a)Dismantling ,Fabrication &Erection

Replacement /patch work of worn out body shell of final molasses storage tank with M.S. Plate

Replacement /patch work of worn out roof of final molasses storage tank with M.S. Plate

A. Dismantling, fabrication & erection of Suction pipes of injection/spray pumps including reducer

B. Dismantling, fabrication & erection of Strainers of injection/spray pumps .

Dismantling, Fabrication & Erection of cooling coils of Crystallizers including connection pipe if any

Dismantling ,fabrication and erection water weighing & receiving tanks

a)Dismantling, Fabrication, Erection of magma mixture body including driving units complete

b)Patch work of any magma mixture /pug mill

Replacement of worn out round portion of crystallizer body

Repair and fitting of bush to Crystallizer ‘s Central shaft

Replacement of worn out condensate juice receiving bottles with all connection

Dismantling, Fabrication & Erection of complete scrapper hinge of juice clarifier

a)Dismantling, Fabrication & Erection of Dorr’ s scrapper

b)Dismantling Fabrication & Erection of flash tank of Dorr with all nipple etc.

Replacement of C.I tail pipe of pan & quad with MS pipe line

Replacement of condenser jet box

Dismantling, Fabrication & Erection of the bottom portion of pug mill(centrifugal machine )

Replacement of the outer shell of the Dorr clarifier

Replacement/repair of worn-out portion of sugar grader side plates & chutes

Replacement/repair of worn-out portion of hopper

Replacement of Air tray of hopper

Dismantling, fabrication & erection of worn-out shaft of Crystallizer including complete gear arrangement with complete commissioning

Dismantling ,fabrication & erection of ribbon type arms of crystallizer

Complete replacement of ribbon type arms of crystallizer

Dismantling , fabrication & erection of vacuum filter condenser

Dismantling , fabrication & erection Distribution plate of Central shaft of juice clarifier

Dismantling , fabrication & erection mud boot of juice clarifier

Dismantling & erection of spray pump with all connection including distance piece

Vacuum filter trough& agitator repair /patch work

Dismantling, fabrication & erection of Vacuum filter trough

Strengthening of umbrella of Pan /quad body

Strengthening of save all of Pan /quad body

Dismantling, fabrication & erection of Juice sulphitor chimney

Dismantling, fabrication & erection of complete A-magma mixture including fitting of central shaft with arms & gear arrangement with commissioning

Dismantling & erection of pug mill gear arrangement & replacement of bush ,works includes fitting of radicons & commissioning

Modification of exhaust blower including strengthening of bed & commissioning

Modification of dry seed elevator bottom chute to avoid breakdown/jamming

Dismantling, loading & transportation of discharge valve of pan from CSM Patiala & unloading at CSM Budhewal

Dismantling &Erection of Discharge valve of Pan No-4 with modification if any including trials & commissioning at CSM Budhewal

Re-tubing of evaporator body (approx.1600tube)including hydraulic testing at 50 PSI

Dismantling &erection of tube plates of 3rd body of evaporator

Dismantling & erection of Transient heater with all connection of pipe lines, valves with modification if any including trials & commissioning

Dismantling, loading & transportation of Transient heater from CSM Patiala & unloading at CSM Budhewal

Dismantling ,fabrication & erection of venturi of condenser

Dismantling, fabrication & erection of bottom sourcer of Pan No-4

Dismantling,fabrication& erection of Chute of 5’ width grader for leak proof working

Repair/replacement of bagacillo perforated plate of bagacillo blower for R.V.F

Modification job of bottom saucer of evaporator

Dismantling ,fabrication & erection of Ammonia coil of Pan /quad

Sulphur furnace heating element repair / replacement of jackets including nipples

Dismantling & Erection of partition box of juice heater

Replacement of worn-out of M.S. Runner of inter carrier, elevator, RBC, cross carrier & Cane Carrier Chains

Replacement of Rail line of cane unloader with 50mm square bar

Replacement of worn out ducting of boiler & APCD including angle, channel, Flats & Flanges

Replacement of side plates of cane carrier chain/RBC trough/cross elevator / Bagasse Elevator

Leveling of cross elevator chain trough

Mill house Screw conveyor Assembly (complete with bearings ) Dismantling ,

b) Fabrication

c) Erection

Replacement of worn out portion of APCD includes casing/scrubber and flue gas entry connected to chimney portion etc.

Cane Cutter Hood and chopper top plate from 12 mm thick M.S plate a)Dismantling

b) Fabrication

c) Erection

Dismantling, Fabrication & Erection of worn out portion of Chute cane carrier to 1st mill

Replacement runner (flat size 50x8mm) of cane carrier /cross elevator /RBC/baggase elevator

Dismantling, Fabrication, Erection of Juice Tray of mill No. 1 & 2 from M.S plate 8mm

Dismantling, Fabrication, Erection of Juice Tray of mill No. 1 & 2 from S.S plate 8mm

Repair of rotary bagasse feeders of Boilers A) Body

B) Rotor

Replacement of casing of Boiler (both plate & supporting angle)

I.D. fan worn out casing of both boilers Dismantling

b) Fabrication

c) Erection

Replacement of the expansion joints of boilers

Replacement of worn out ducting the boilers

Erection and fabrication of any -thing from scrap

Replacement of inter carrier side plates

Replacement of scraper bar side plates size :- 1 meter square

Replacement of the casing of air heater

Replacement of worn-out of M.S. Runner of inter carrier, elevator, RBC, cross carrier & Cane Carrier Chains

Replacement of Rail line of cane unloader with 50mm square bar

Replacement of worn out ducting of boiler & APCD including angle, channel, Flats & Flanges

Replacement of side plates of cane carrier chain/RBC trough/cross elevator / Bagasse Elevator

Leveling of cross elevator chain trough

Mill house Screw conveyor Assembly (complete with bearings ) Dismantling ,

b) Fabrication

c) Erection

Replacement of worn out portion of APCD includes casing/scrubber and flue gas entry connected to chimney portion etc.

Cane Cutter Hood and chopper top plate from 12 mm thick M.S plate a)Dismantling

b) Fabrication

c) Erection

Dismantling, Fabrication & Erection of worn out portion of Chute cane carrier to 1st mill

Replacement runner (flat size 50x8mm) of cane carrier /cross elevator /RBC/baggase elevator

Erection and fabrication from scrap

Replacement of inter carrier side plates

Replacement of inter cane carrier plates

Replacement of scraper bar side plates size :- 1 meter square

Replacement of Air heater tubes(Approx.555tubes)including hydraulic testing

MOHAMAD MUSTKEEM

TAB ENGINEERING WORKS