PROVN OF GENR SET WITH AMF PANEL AND ALLIED INFRA AT CERTAIN LOCATIONS AT STN HQ RAJOURI AND INSTALLATION OF THREE PHASE VOLTAGE STABILIZER AT NAUSHERA UNDER GE 862 EWS

Amount

Supply, installation, testing and commissioning complete of OEM manufactured, static silent (sound proof enclosure) 6 cylinder diesel Engine Driven generating set capable of delivering 62.5 KVA, liquid cooled, 415 volts (AC three phase, 4 wire system of supply) 50 Hz at power factor 0.8 minimum. Engine as per IS:10001/ 10002 and Alternator as per IS: 13364 complete with relay panel and switch gears.The DG set shall consists of diesel engine coupled to a matching alternator, through flexible coupling and mounted on common base frame and complete with control panel standardised by manufacturer, fuel tank with mounting arrangements and inlet, outlet, return and inlet oil arrangement, exhaust pipe complete and suitable for conditions prevalent at Rajouri (J&K) (capacity of Engine, alternators shall be worked out taking all derating factors into consideration), with all provisions to operate through AMF panel & including PCC foundation of suitable size leaving at least 0.5m all around for easy of movement and 0.5m height, anti vibration pads, including all features to complete with latest CPCB-IV + guidelines and comprising of following :-

(i) ENGINE (Prime Mover) : Diesel Engine 1500 RPM, direct injection type , confirming to ISO 3046 / BS 5514, Water cooled, naturally turbo charged, capable of giving adequate BHP to drive alternator capable of delivering 62.5 KVA at outdoor atmospheric conditions at Rajouri (J&K), ( Taking all derating factor into consideration), Dry cell battery to be provided as per manufacturer recommendations with suitable battery charger, electric battery start, complete with flywheel all standard fittings / fixtures as per manufacturer and including suitable panel with tachometer, lub oil, temperature, pressure gauge and frequency meters and also including self starter system, dynamo, fuel electric control panel with electronic speed governor (ECPG) and engine protection system (shut down, High water temperature, low lub oil, oil pressure, over speed etc) fuel tank, emergency stop button and first fill of lub oil and other consumables including Diesel for commisioning test etc. Make: Sudhir/Cummins/Crompton Greaves/Perkins/Kirloskar.

(ii) ACCOUSTIC ENCLOSURE :- Sheet metal fabricated cope type silent enclosure manufactured on CNC machines as per norms and powder coated after seven tank process, the enclosure shall be designed for reducing the sound level to 75 DB (A) at a distance of 1 M at 75% load under field condition. (iii) Foundation / Plinth / Base : Shall be provided as per manufactures recommendations, however minimum 0.5 M space should be available all around the set and height of plinth shall not be less than 0.5 M above ground level. (iv) Diesel storage tank of adequate capacity for storage of diesel for 12 hrs operation of Gen Set. (v) MISC : Tool kit, operation and maintenance catalogue, spare part list, overhauling manuals, guarantee card etc shall be provided as per manufacturer's standard practices. (vi) ALTERNATOR: Brushless AC alternator, 3 phase, 415 volt, 4 wire, rated for output of 160 KVA, Minimum power factor 0.8, 1500 RPM, IP 65 protection class enclosure, insulation class “H” sailent pole, revolving field single bearing automatic voltage regulator coupled through flexible coupling with and to match the above engine. Make: Cummins/Jyoti/Stanford/Mahindra & Mahindra/ Sudhir/Kirloskar. (vii) AMF Control Panel: AMF Control Panel complete with protection,metering & operation of all accessories as specified including contactor with push bottons, indicator lamps etc as required for DG Set. Note: Cost of the fuel and testing arrangement is deemed to be included in the cost of above item.

Supply, laying, jointing and testing, XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured heavy duty electric cable with aluminium conductor 1100 volts grade of size 50 Sqmm 3.5 core laid in trenches, ducts, pipes, on poles and connection with necessary cables lugs, glands nut bolts complete all as specified and directed. (Note :- Excavation of earth work, removing, returning filling in, sand cushioning, brick protection cable cover and protection GI pipe shall be measured and paid separately and length of cable shall be one length unless otherwise as directed by GE).

Supply, laying, jointing and testing, XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured heavy duty electric cable with aluminium conductor 1100 volts grade of size 35 Sqmm 3.5 core laid in trenches, ducts, pipes, on poles and connection with necessary cables lugs, glands nut bolts complete all as specified and directed. (Note :- Excavation of earth work, removing, returning filling in, sand cushioning, brick protection cable cover and protection GI pipe shall be measured and paid separately and length of cable shall be one length unless otherwise as directed by GE).

Supply, laying, jointing and testing, XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured heavy duty electric cable with aluminium conductor 1100 volts grade of size 25 Sqmm 4 core laid in trenches, ducts, pipes, on poles and connection with necessary cables lugs, glands nut bolts complete all as specified and directed. (Note :- Excavation of earth work, removing, returning filling in, sand cushioning, brick protection cable cover and protection GI pipe shall be measured and paid separately and length of cable shall be one length unless otherwise as directed by GE).

M&L for earthing complete with galvanised steel earth plate electrode 600x600x6mm thick, burried directly in ground (earth pit not less than 2.25m deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to and including 32X6mm thick galvanised iron strip by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as specified in electrical plate No 3 of SSR (2009) part-I including 40mm bore GI pipe light grade for protection of earth strip and PCC 1:3:6 type C-1 as in earth pit chamber, Precast RCC earth pit cover in 1:2:4, type B-1, of 80 mm thick reinforced with 8mm dia TMT bars @150mm c/c and two handles, excavation and earth work in any type of soil and alternate layers of charcoal, common salt and 20mm bore galvanised medium grade steel tubing for watering with one end fixed with cast iron funnel and wire mesh and testing on completion, complete all as specified and directed. (Note:-Earthwork, Earth strip and protection pipe upto test point is included in the rate quoted)

Supply, installation, testing and commissioning LT panel board suitable for working on 3 phase, 4 wire, 415 volts, AC, 50Hz Outdoor type, cubicle, floor mounted, free standing, dust and vermin proof, air ventilation, factory fabricated made out of 3.2 mm thick CRCA sheet duly powder coated and shall be CPRI approved and as approved by GE. The Panel shall have front and rear opening, locking arrangement, bus bar chamber and switch gear compartment, hinged door with rubber gasket, bottom cable entry holes for incoming and out going cables, earthing terminals, affix danger notice plate, aluminium bus bar duly covered with heat shrink sleeves colour coded duly fixed on DMC/SMC insulators, aluminium strip connection from bus bar to outgoing MCCBs and copper conductor cable of adequate size for MCBs, housed in a separate bus bar chamber and control wiring adequate size and length, outgoing MCCBs shall have extended bus bar links and Panel mounted on 50x50x5mm size MS angle iron frame duly painted including PCC 1:2:4 Type B1 (using 20 mm graded stone aggregate) in foundation design subject to approval of GE as per site requirement. The minimum depth, height, width of panel is 450x1800x1500 mm respectively, minimum clearance from ground level is 450mm including removing old unserviceable item complete all as specified and directed and comprising of the following:-

(a) MCCB, 63 Amp, 4 Pole, 50 Hz, 415 V, having rupturing capacity 25 KA- 01 No as incoming (thermal magnetic) release and adjustable on load. (b) MCCB, 63 Amp, 4 Pole, 50 Hz, 415 V, having rupturing capacity 10 KA-04 No as incoming (thermal magnetic) release and adjustable on load. (c) Digital voltmeter, Digital, Ammemeter with CTs & ASS-01 Set with VSS-01 Set (d) Indicator set RYB 01 set of 3 pcs LED type - 1 set (e) Aluminium bus bar, TPN, 200 Amp rating- 01 set Notes : (i) Rates are deemed to be inclusive of PCC platform of suitable size of 450mm height and 04 Nos legs of 50mm x 50mmx6mm & 60cm in height for fixing the panel (ii) MCCB & MCB shall be fixed in suitable sheet metal enclouser made up of 3.2mm thick CRCA sheet. (iii) Danger notice plate (02 Nos) LT size 20cm x 15 cm shall be fixed on the panel (iv) Panel shall be from CPRI approved make.(v) Make of panel and drawing shall be got approved from GE before placing order for procurement

Supply and fix ON LOAD change over switch 415 V in sheet enclousre 4 pole of capacity 63 Amps, complete all as specified and directed.

Supply & fixing cable tray of size 18 SWG, Ladder type with multi compartment, with 'C' channel support system of width of 150mm and height of 50mm to be installed with coupler after every length and bending coupler on every bend, including iron work for fixing, complete all as specified and directed.

Supply & fixing cable tray of size 18 SWG, Ladder type with multi compartment, with 'C' channel support system of width of 200mm and height of 75mm to be installed with coupler after every length and bending coupler on every bend, including iron work for fixing, complete all as specified and directed.

Supply and lay GI pipe 50mm bore light grade in any length with all GI fittings such as socket, elbow, bend, union, Tee etc laid in trenches/duct/culvert/road crossing etc for protection of cables including removing old unserviceable item complete all as specified and directed.

Supply and lay GI pipe 80mm bore light grade in any length with all GI fittings such as socket, elbow, bend, union, Tee etc laid in trenches/duct/culvert/road crossing etc for protection of cables including removing old unserviceable item complete all as specified and directed.

Supply , install, testing and commissioning of factory made bus bar chamber panel of size 600mmx 900mmx350mm (CPRI approved) out door type 3.15 mm with 4 strips 200 Amps bus bar aluminium, with MCCB of 40 Amp, FP, 16 KA adjustable type duly connected to aluminium strip at incoming side with suitable space for 2 incoming cable and outgoing of 2 cable. Bus bar fixed on insulators in zig-zag position, clearance in each strip and clearnace at both side should not be less than 125mm with sufficient working space, height of bus bar chamber not less than 1 mtr, mounted MS angle 50mmx50mmx6mm, made of CRCA sheet 2mm thick outdoor type powder coated after seven tank process both side opening, shutter in two parts, cable opening form bottom side with indicators R,Y,B, hinges through out the length of shutter with half turn locking arrangement, including grounting in PCC, complete all as specified and directed.

Excavation in trenches, n.exc 1.5m wide and n.exc 1.5m in depth in any type of soil for foundation of poles/stays etc, or for laying of cables/ pipes, n.exc 10 Sqm on plan and getting out in soft/loose soil, complete all as specified and directed.

Returning, filling in, including spreading, levelling, watering and well ramming in layers not exceeding 25 cm thick ,complete all as specified and as directed.

Removing excavated material not exceeding 50 m and depositing where directed at a level not exceeding 1.5 m above the starting point, complete all as specified and directed.

M&L for dry sand cushioning to underground cable, provided with a layer 8 cm thick before and 15 cm deep after laying and stretching jointing and testing the cable complete all as specified and as directed. (Note: Punned thickness of sand shall be measured and paid).

M&L for Sub class ‘B’ bricks old size. laid dry flat over the cable abutting each other, length of cable equal to width of brick complete all as specified and directed.

S&F for 40mm bore galvanized steel tubing (light grade) with complete all fittings such as elbow, unions, nipples, tees, bends, short pieces, connections, check-nuts, caps, plugs, diminishing pieces and flanges etc as in pole, crossing of roads, laid in trenches, fixed on walls/pole for protection of cable, complete all as specified and directed.

Supply, installation, testing and commissioning of 200KVA three phase copper wound Servo Voltage controlled automatic voltage stabilizer conforming to IS with and including following components and specifications: (a) Input Voltage - 300 to 480 (Phase-Phase). (b) Output Voltage - 415 volt +/- 1.0% (phase-Phase). (c) Frequency - 50 HZ, (d) Capacity overload- 20% over load for one hour, (e) Protection- Overload and short circuit through micro process or based MCCB. (f) Outdoor type - IP-55 certification required. (g) Unbalanced type. (h) Suitable for all power factor. (j) Cooling shall be ONAN. (k) Efficiency shall be more than 95% (l) Adequate size of stabilizer using heavy duty TATA steel. (m) Speed of correction more than 8 volts per second for single phase voltage and 15 volt per second for phase to phase voltage. (n) No distoration in wave form. (o) Response time not exceeding 20 mili second. (p) Sensitivity (+/-) 1%. (q) Type of load - three phase unbalance type. (r) Digital display voltmeter/ Ammeter. (s) By pass arrangement in case of emergency. (t) Single phase sequence change protection. (u) Suitable capacity of AC synchronous servo motor. (v) Suitable quantity of fresh transformer oil for adequate cooling of Make: Power Oil/Savita. (w) Quality of copper of purity 99.97% pure. (x) Slector switch to check input and output voltage. (y) Auto/ normal switch to operate the stabilizer in manual mode with the help of push buttons, in case of failure in automatic circuit. (z) Heavy duty aluminium bus bar for input and output connections. (aa) Unidirectional roller wheels for easy portability. (ab) COoling tube/ radiators for cooling of oil. (ac) Lifting lugs for lifting. (ad) Oil level guage. (ae) First filling of new transformer oil as per IS-335, filtered and tested for die electric strength not less than 40KV at 2.00mm gap between testing electrode. Note : Servo motor stabilizer shall be copper wound comprising of above elements/ parts with first filling of transformer oil as per IS upto appropriate level to be filled by the contractor and rates shall be deemed to be included in teh quoted rate of this item. Make: AE/ Blue Line/ Andrew Yule/Brent Ford/Sinetrac/V-Guard/Volina/ ITE Gurugram.

M&L for earthing complete with galvanised steel earth plate electrode 600x600x6mm thick, burried directly in ground (earth pit not less than 2.25m deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to and including 32X6mm thick galvanised iron strip by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as specified in electrical plate No 3 of SSR (2009) part-I including 40mm bore GI pipe light grade for protection of earth strip and PCC 1:3:6 type C-1 as in earth pit chamber, Precast RCC earth pit cover in 1:2:4, type B-1, of 80 mm thick reinforced with 8mm dia TMT bars @150mm c/c and two handles, excavation and earth work in any type of soil and alternate layers of charcoal, common salt and 20mm bore galvanised medium grade steel tubing for watering with one end fixed with cast iron funnel and wire mesh and testing on completion, complete all as specified and directed. (Note:-Earthwork, Earth strip and protection pipe upto test point is included in the rate quoted)

M&L for earthing complete with galvanised steel earth plate electrode 600x600x6mm thick, burried directly in ground (earth pit not less than 2.25m deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to and including 4mm dia galvanised GI wire by means of bolts, nuts, check nuts and washers, all as specified in electrical plate No 3 of SSR (2009) part-I including 20mm bore GI pipe light grade for protection of earth strip and PCC 1:3:6 type C-1 as in earth pit chamber, Precast RCC earth pit cover in 1:2:4, type B-1, of 80 mm thick reinforced with 8mm dia TMT bars @150mm c/c and two handles, excavation and earth work in any type of soil and alternate layers of charcoal, common salt and 20mm bore galvanised medium grade steel tubing for watering with one end fixed with cast iron funnel and wire mesh and testing on completion, complete all as specified and directed. (Note:-Earthwork, Earth wire and protection pipe upto test point is included in the rate quoted)

Supply, laying and testing cable XLPE insulated, screaned PVC badded galvanised steel strip or wire armoured electric power cable heavy duty 1100 volts grade with stranded aluminium conductor of size 240sqmm 3.5core all as specified and directed.

Supply and laying of XLPE insulated armoured, heavy duty electric cable with aluminium conductor of size 300 sqmm, 3.5 core, 1100 volt grade laid in tenches, mount on pole and platform, passing through pipes including connecting with MCCB/ busbar with the help of proper size thimble, glands, properly complete all as specified and directed. Note : Excavation, earthwork and cable protection shall be measured and paid separately under relevant items.

M&L for double wall corrugated pipe (DWC) for 100m bore confirming to IS: 16205, Part-24 and IEC 61386 (Part 24) for cable protection of cable under/ above ground surfaces, complete all as specified and directed.

M&L for PCC 1:4:8 (normal mix) type D-2 using 40mm grade crushed stone aggregates, as in foundation filling and mass conrete for yard installation complete all as specified and directed.

M&L for 50mm bore MS pipes heavy grade for fixed on ground/ floors to used as post/ structure for shed including fabrication work like welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of synthetic enamel paint complete all as specified and directed.

Description all as per item 27.0 above but 40mm bore MS Pipe heavy grade.

M&L for cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts, washers, welding, bending cold or hot, drilling holes, for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of paint complete all as specified and directed.

M&L for pre-painted galvalume aluminium zinc coating GI based corrugated sheet 0.50mm thick of colour having tensile strength of 550Mpa as in roof covering/ cladding to wall, fixed with self tapping screws, complete all as specified and directed.

Supply, Install, commissioning and testing Mortuary Cabinet for 4 Body, suitable for single phase, 230V, 50Hz with 0.55mm thick exterior & interior finish pre painted GI sheet, 0.5mm thick front finish in stainless steel, including vapour proof incandescent lamp, electronic temperature indicator cum controller, 3 piece carriage assembly, one piece stainless tray, inbuilt power panel etc suitable for unitary type refrigeration system and temperature range of 2-6̊C, complete all as specified and directed with following description:- (a) Width - 2070 mm (Min). (b) Depth - 2362 mm (Min). (c) Height - 1745 mm (Min). (d) Height with Cooling unit & PCC platform - 2215 mm (Min). (e) Refrigeration System - Unitary Type (RTU-06). (f) Temperature Range - +2̊C to +6̊C. (g) Power Supply - 230 + 10%/ Single Phase/50Hz. (h) Contractor shall submit original purchase voucher and warranty card of the Mortuary Cabinet to the Departement. Make & Model: Blue Star model No BMC-406 SS or equivalent ISI marked make as Labpro International, Sanjeev Scientific Udyog, Hot King as approved by GE.

Supply and laying, jointing and testing of XLPE insulated, armoured heavy duty electric cable with aluminium conductor 1100 volts grade of size 16 sqmm 2 core laid in trenches, ducts, pipes, complete all as specified and directed.

Supply and laying GI tubes light grade, galvanised, 25mm bore including necessary GI fittings, laid in trenches or under floor or fixed with poles/ walls for mechanical protection of electric cable, complete all as specified and directed.

Supply, install, testing and commissioning of factory made junction box powder coated, CPRI approved panel of size 600mm x 900mm x 350mm out door type 3.15mm with suitable size of bus bar aluminium, 2 phase & neutral with suitable space for incoming and outgoing of cable, bus bar fixed on insulators in zig-zag position, clearance in each strip and clearance at both side should not be less than 125mm with sufficient working space, height of bus bar chamber not less than 1 mtr, mounted MS angle 50mm x 50mm x 6mm, made of CRCA sheet 2mm thick outdoor type, shutter in two parts, cable opening form bottom side, thorugh out the length of shutter with half turn locking arrangement, including grounting in PCC, complete all as specified and directed. (a) MCB 32 Amps, SP Pole, 10 KA, 220 V - 02 Nos

M/S PARSHOTAM KUMAR GUPTA (BID ID -3325373)

M/S MOHD IRFAN (BID ID -3339546)

M/S JIWAN SINGH (BID ID -3334129)