SUPPLY, INSTALLATION,RECTIFICATION, TESTING COMMISSIONING AND OF EFFLUENT TREATMENT PLANT FOR 50KLD WITH EXISTING TANKS ON TURNKEY BASIS WITH VALIDATION

Testing and Commissioning of already erected prefabricated Oil and grease trap Suitable to treat 9 kLD canteen effluent. MOC : SS 316, 5 mm thick. repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Modification of already supplied SS Bar Screen - (Perforated, Corrugated Bar Screen with suitable lifting arrangement ) suitable to fit in screen chamber (as per site condition) .10 mm spacing between each rod size (8 mm) MOC : SS 316 repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing and Commissioning of already erected Horizontal centrifugal non clog pumps (for transfering sewage from collection tank to equilisation tank and from Non Beta sump to ozonosation tank) (2W+2S) Operation of pump shall be based on level controller proposed to be installed in tank as per site location. The contractor to ascertain the Head required for pumps as per site conditions and provide accordingly if required. 5m3/hr @ 12 m head (make:kirloskar/Crompton Greaves/ equivalent(BSI certified)) (non clogging type pumps capable of handling solids upto 15 mm having CI casing & SS 316 impeller complete with all accessories, motor of required capacity. Delivery header with isolation valve,NRV, pressure gauge on delivery line with isolation cock, level controller (with wiring) to control the level of sump automatically ) repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing and Commissioning of already erected Horizontal centrifugal non clog Raw sewage pumps (1w+1s) .2.5m3/hr @ 10 m head (make:kirloskar/Crompton Greaves/ equivalent(BSI certified)) (non clogging type pumps capable of handling solids upto 15 mm having CI casing & SS 316 impeller complete with all accessories, motor of required capacity. Delivery header with isolation valve,NRV, pressure gauge on delivery line with isolation cock, level controller (with wiring) to control the level of sump automatically )repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing and Commissioning of Twin type Rotary Air Blowers (2W+1S)of free air at 50mm Water Column & driven through “V” belt or directly coupled through flexible coupling to a TEFC motor of suitable HP, Suitable for 415 ± 10% volts, 3 phase, 50 cycles A/C supply. 50 m3/hr @ 5.5 m head. repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing and Commissioning of Non clog type air retrieval diffusion(EPDM) system capable of handling 3-5 Cfm of air with oxygen transfer efficiency of 3-4% per/meter water depth. Air dispersion grid shall be assembled in modular form so that they can be replaced / repaired easily from plat form at the top. ( fine bubble epdm membrane diffusers) Membrane diffuser for aeration and Equalisation tank. Diffusers Dia 63 mm x 1000 mm long (MOC : EPDM) (make: Southern cogen / SSI ) Missing item/repairing/replacement of parts/ any other works required for commissioning and validation should be considered in quote.

Supply and erection of MBBR media Media make: Polypropelene (PP 22), Effective surface area: 400 m2/m3, Media height: 10 mm, Media diamter: 22mm, weight per unit surface area: 0.37 kg/m2.

Testing and commissioning of Sludge recirculation pumps (1W+1S) 2.5m3/hr @ 10 m head (make:kirloskar/Crompton Greaves/ equivalent(BSI certified)) (non clogging type pumps capable of handling solids upto 15 mm having CI casing & SS 316 impeller complete with all accessories, motor of required capacity. Delivery header with isolation valve,NRV, pressure gauge on delivery line with isolation cock, level controller (with wiring) to control the level of sump automatically ) Missing item/repairing/replacement of parts/ any other works required for commissioning and validation should be considered in quote.

Testing & commissioning of Horizontal centrifugal water pumps Filter feed pumps (1W+1S) (MOC :CI) 5m3/hr @ 35 m head repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing & commissioning of Pressure sand filter (1 no.)( MSEP ), 5 mm shell and 6 mm dish thickness Providing, fixing, testing and commissioning of vertical self supporting Pressure sand filter, in MSEP vessels, pressure gauges at inlet & outlet, sample cock, air vent valve with piping, CI butterfly valves and all accessories with backwash arrangement, with initial charge of filter media for multi-grade filter, complete. Media: Multigrade sand.600 mm dia x 1250 mm HOS(height of straight) Missing item/repairing/replacement of parts/ any other works required for commissioning and validation should be considered in quote.

Testing & commissioning of Activated carbon filter (1 no.)( MSEP ) 5 mm shell and 6 mm dish thickness Providing, fixing, testing and commissioning of vertical self supporting Activated Carbon filter, in MSEP vessels, pressure gauges at inlet & outlet, sample cock, air vent valve with piping, CI butterfly valves and all accessories with backwash arrangement, with initial charge of filter media for carbon Filter, complete Media: Carbon: 900 Iodine Value.600 mm dia x 1250 mm HOS(height of straight)Missing item/repairing/replacement of parts/ any other works required for commissioning and validation should be considered in quote.

Hypochlorite dosing system

100 L HDPE tank 1 No. repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

0-4 LPH pumps repairing/full replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

All instrumentation, piping and gauges, airvents ( as per site condition)suitable. repairing/replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing and commissioning of Power and control panels, power and control cabling from panel to equipment complete with earthing.pcc with motor startor,isolator with all safety measures suitable for the plant. repairing/replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

Testing and commissioning of Level controls / switches and sensors with valves and controls which will be suitable for application(For raw sewage collection tank,Non Beta colletion tank equilisation tank and filter feed tank) suitable repairing/replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote

All interconnecting piping within the plant room with proper supports best suited for application ( suitable sizes,PVC - 6 Kg / m2) repairing/replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote. pipe should be laid underground with 1 mtr depth. (including all civil works)

Primer-Two coats ,Epoxy Painting-Two Coats of all equipment / piping suitable

Erection of of MS package STP comprises of Aeration, Setlling , Filter Feed Tanks (MOC : MSFRP) Ms plate thickness 5 mm . . Any rectification required also to be considered.

Erection of MS tank (underground) for ozonation of 15 kLD effluent from the Betalactam, Non Betalactam, Injection Plants and the Quality Control Lab (5 mm thickness with FRP coating on inner and outer surface) for pretreatment of effluent 15 m3/day. cost should be including escavation , erection of tank and filling and all civil works

Testing and Commissioning of Ozonator (10 g/h) for pretreatment of effluent 15 m3/day. repairing/replacement/replacement of parts /missing of parts if any / any other works required for commissioning and validation should be considered in quote.

Plastering,Sealing and water proofing of the exisitng tanks at KSDP for using as collection tank

Media replacement in one of the compartments of the existing sludge drying bed . Size of one compartment is 7m x 7m media with layer with 200 mm thick bed of 20mm Coarse Aggregate, 200 mm thick layer with 12.5 mm Coarse Aggregate, 150 mm layer with 4.75 mm Coarse Aggregate and 150 mm thick layer with Fine Aggregate

Construction of intermediate inspection chamber(drainage chamber) with cover( RCC Slab) suitable (RCC)

Cleaning of intermediate inspection chamber(drainage chamber) with cover( RCC Slab) suitable (RCC)

Cleaning of already laid pipeline

Root markers are to be provided where ever pvc pipelines are laying.

Supply and laying of pipelines overhead form the entire effluent as well sewage collection pits to ETP/STP collection tanks includes supports,'C' chaneel,angles etc. as directed by the consultant/officer concerned.Laying the pipelines (PVC pipe of 4 inch) including the cost of excavation, laying, backfilling, pipe material , accesssories and labour charges (pipelines to be laid from the existing collection sumps to the collection tank of ETP) ( PVC - 6 Kg / m2 of 4 inch dia)

Final approved Drawing submission and obtain consent to establish from Kerala Pollution Control Board.

Operation and Maintenance for 1 year from date of handing over.

Validation & commissioning of entire ETP syatem

Panse Consultants

MANU CREATIONS

SBA ENVIRO SYSTEMS PRIVATE LIMITED