REPAIR MAINT OF DG SET OF AREA MH AMBALA DIFFERENT CAPACITY UNDER GE UTILITY AMBALA CANTTT

Amount

Comprehensive maint and servicing of DG SET complete including draining out of diesel from tank , cleaning the tank thoroughly and refilling the drained out diesel , drain out engine oil from the sump , flushing the sump thoroughly and filling the starting batteries with elecrtrolite to maintain the required specific gravity of the batteries, applying the petroleum jelly on battery terminal poles and charging up to required AH, cleaning the entire DG set including all accessories as prescribed by Engr-in charge and checking of voltage ,frequency, amps , fuel, oil , coolent level and exhuast leakage etc. Tightening all the bolts & nuts to the required torque ..etc and testing as directed by Engineer In Charge and recording the test result complete for the Make - Cummins/Kirloskar, installed at MH power houses, MH Dental,AMN Depot Naraingarh,TW No-23,signal centre,Raina auditorium, butchary etc. Notes:- (a) Contractor will carry out comprehensive maint and servicing as listed in respective items through qualified technical staff only. (b) Contractor will give gaurantee for two year from the certified date of completion for the repair work carried out. Any fault accured during gaurantee period shall be rectified by the contractor with out any extra cost to the department. (c) Cost of spare parts replaced shall be measured and paid separately. (d )Engine oil shall be measured and paid separately-

400 KVA DG set

200 to 280 KVA DG set

100 to 125 KVA DG set

50 to 82.5 KVA DG set

31.25 to 40 KVA DG set

Draining out water from the radiator, Dismantling opening and taking out radiator from the foundation and transporting to civil workshop for repair including Maintenance and Servicing of Radiator and cleanning the radiator thoroughly with cleaning agent to improve the efficiency of the radiator, welding / soldering / brazing of radiator for the undere mention DG sets complete all as directed. Notes:- (a) Contractor will carry out comrehensive maint and servicing listed in respective items through qualified tecnical staff only. (b) Contractor will gaurantee for two year from the certified date of completion for the repair work carried out. (c) Any fault occured during gaurantee period shall be rectfied by the contractor with out any extra costb to the department. (d) Coolent for radiator shall be measured and paid separately-

400 KVA DG set

200KVA to 280KVA DG sets

100KVA to 125KVA DG sets

50 KVA to 82.5KVA DG sets

50 KVA to 82.5KVA DG sets

7.5 KVA DG sets

Dismantling opening and taking down unserviceable fuel injection pump and transportation to civil wksp for repair ,maintenance and servicing of fuel injection pump (FIP) including calibaration of Fuel injection pump, replacement of injectors nozzles etc if any found defective, and refitting the same in position for smooth and efficient functioning of FIP for the under mentioned DG sets all as directed by Engr-in-Charge. Note: - (a) Repairs will be carried out from authorised workshop of manufacturer of DG set. (b) Contractor will give gaurantee for two year from the date of completion of the repair work carried out. Any fault occured during gaurantee period shall be rectified by the contractor with out any extra cost to the department.

400 KVA DG set

200KVA to 280KVA DG sets

100KVA to 125KVA DG sets

50 KVA to 82.5KVA DG sets

31.25 to 40 KVA DG set

Maintenance and servicing of self starter 12/24 Volt of DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid switch, bearing, carbon brush, rewinding the starter motor winding wIth suitale size super enamelled copper wire including warnishing complete etc. and refitting the self starter in position for smooth functioning of DG sets and testing complete in all respect all as directed by Eng-in-Charge. Note:-(a) Contractor will carry out comprehensive maint and servicing listed in respective itms through qualified technical staff only. (b) Contractor will give gaurantee for two year from the date of completion of repair work carried out. (c) Any fault accured during gaurantee period shall be rectified by the contractor with out extra cost to the department.

400 KVA DG set

200KVA to 280KVA DG sets

100KVA to 125KVA DG sets

50 KVA to 82.5KVA DG sets

31.25 to 40 KVA DG set

7.5 KVA DG sets

Supply only engine oil CH4 15W40 suitable for Kirloskar/Cummins engine all as specified and directed.

Supply only fuel filter element set suitable for 200KVA to 400 KVA Kirloskar/Cummins engine all as specified and directed.

Supply only fuel filter element set suitable for 100 KVA to 125KVA Kirloskar/Cummins engine all as specid and directed.

Supply only fuel filter element set suitable for 50KVA to 82.5KVA Kirloskar/Cummins engine all as specified and directed.

Supply only fuel filter element set suitable for 31.25KVA to 40KVA Kirloskar/Cummins engine all as specified and directed.

Supply only super By pass fuel filter element suitable for 200 to 400 KVA Kirloskar/Cummins engine all as specified and directed.

Supply only oil filter element suitable for 200 KVA to 400 KVA Kirloskar/Cummins engine all as specified and directed.

Supply only oil filter element suitable for 100 KVA to 125KVA Kirloskar/Cummins engine all as specid and directed.

Supply only oil filter element suitable for 50KVA to 82.5KVA Kirloskar/Cummins engine all as specid and directed.

Supply only oil filter element suitable for 31.25KVA to 40KVA Kirloskar/Cummins engine all as specified and directed.

Supply only V-Belt of size B 1821 LP/ B70 suitable for Kirloskar/Cummins engine all as specified and directed.

Supply only V-Belt of size B 46 suitable for Kirloskar/Cummins engine all as specified and directed.

Supply only V-Belt of size A 70 suitable for Kirloskar/Cummins engine all as specified and directed.

Supply only coolent suitable for radiator of Kirloskar/Cummins engine all as specified and directed.

Supply and fixing diesel pipe from tank to diesel filter shuitable dia both side factory fitted union/elbow heavy duty each 5 mtr in length all as specified and directed.

Supply and fixing diesel pipe from filter to fuel pump suitable dia both side factory fitted union/elbow heavy duty each1.5 mtr in length all as specified and directed.

Supply and fixing diesel return pipe from pump to diesel tank suitable dia both side factory fitted union/elbow heavy duty each 5 mtr in length all as specified and directed.

Supply and fixing oil pipe from engine pump to primary oil filter suitable dia both side factory fitted union/elbow heavy duty each 1.5 mtr in length all as specified and directed.

Supply and fixing oil pipe from oil pump to oil filter suitable dia both side factory fitted union/elbow heavy duty each 3 mtr in length all as specified and directed.

Supply and fixing oil pipe from primary oil filter to secondary oil filter suitable dia both side factory fitted union/elbow heavy duty each 3 mtr in length all as specified and directed.

Supply only rubber hose pipe set suitable for 200KVA to 400 KVA Kirloskar/Cummins DG sets all as specified and directed.

Supply only rubber hose pipe set suitable for 100KVA to 125KVA Kirloskar/Cummins DG sets all as specified and directed.

Supply only rubber hose pipe set suitable for 50KVA to 82.5KVA Kirloskar/Cummins DG sets all as specified and directed.

Supply only rubber hose pipe set suitable for 31.25KVA to 40KVA Kirloskar/Cummins DG sets all as specified and directed.

Supply only air cleaner filter element suitable for 200KVA to 400 KVA Kirloskar/Cummins engine all as specified.

Supply only air cleaner filter element suitable for 100KVA to 125KVA Kirloskar/Cummins engine all as specified.

Supply only air cleaner filter element suitable for 50KVA to 82.5KVA Kirloskar/Cummins engine all as specified.

Supply only air cleaner filter element suitable for 31.25 KVA to 40KVA Kirloskar/Cummins engine all as specified.

Supply only diesel tank caliberation transperant PVC pipe each 01 mtr in length heavy duty both side factory fitted elbow/union suitable dia all as specified and directed.

Supply and fixing maintenance free battery 24 volt 35AH sealed in MS container by manufcturing unit ,having inbuilt charge including 03 Nos indicators for indicating the Main input, bty charging, three metre charging lead with three pin top all as specified and directed by Engr-in charge.

All as per item No 34.00 here-in-before but capacity 12 volt 65 AH. (Pulse lite)

All as per item No 34.00 here-in-before but capacity 12 volt 35 AH.

Maintenance and servicing of alternator 12/24 Volt of DG set installed at various installations and servicing/overhauling, replacing of worn out parts like, bearing, carbon brush, rewinding to alternator with suitale size super enamelled copper wire including warnishing complete, refitting the alternator 12/24 volts in position for smooth functioning of DG sets and testing complete in all respect all as directed by Eng-in-Charge. Note:- (a) Contractor will carry out comprehensive maint and servicing listed in respective itms through qualified technical staff only. (b) Contractor will give gaurantee for two year from the date of completion of repair work carried out. (c) Any fault accured during gaurantee period shall be rectified by the contractor with out extra cost to the department.

400 KVA DG sets

200KVA to 280KVA DG sets

100KVA to 125KVA DG sets

50 KVA to 82.5KVA DG sets

31.25 to 40 KVA DG set

Maintenance and servicing of alternator 200KVA to 280KVA DG set installed at various installations including transportation to civil wksp for repair and servicing/overhauling including replacing of worn out parts like, bearing, carbon brush, rewinding to alternator with suitale size super enamelled copper wire, insulating material including warnishing with air dry varnish,nut bolts and washer etc, refitting the alternator in position for smooth functioning of DG sets and testing on full load for the entire satisfaction of the Engr-in-charge complete in all respect all as directed by Eng-in-Charge. Note:- (a) Contractor will carry out comprehensive maint and servicing listed in respective itms through qualified technical staff only. (b) Contractor will give gaurantee for two year from the date of completion of repair work carried out. (c) Any fault accured during gaurantee period shall be rectified by the contractor with out extra cost to the department.

Maintenance and servicing of alternator 400KVA DG set installed at various installations including transportation to civil wksp for repair and servicing/overhauling including replacing of worn out parts like, bearing, carbon brush, rewinding to alternator wth suitale size super enamelled copper wire, insulating material including warnishing with air dry varnish, nut bolts and washer etc, refitting the alternator in position for smooth functioning of DG sets and testing on full load for the entire satisfaction of the Engr-in-charge complete in all respect all as directed by Eng-in-Charge. Note:- (a) Contractor will carry out comprehensive maint and servicing listed in respective itms through qualified technical staff only. (b) Contractor will give gaurantee for two year from the date of completion of repair work carried out. (c) Any fault accured during gaurantee period shall be rectified by the contractor with out extra cost to the department.

Supply only oil pressure gauge suitable for 400 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only oil pressure gauge suitable for 200 to 280 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only oil pressure gauge suitable for 100 to125 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only oil pressure gauge suitable for 50 to 82.5 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only oil pressure gauge suitable for 31.25 to 40 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only fuel gauge suitable for 400 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only fuel gauge suitable for 200 to 280 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only fuel gauge suitable for 100 to125 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only fuel gauge suitable for 50 to 82.5 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only fuel gauge suitable for 31.25 to 40 KVA DG sets(Make for-Kirloskar/Cummins engine)

Supply only indicator lamp set( set of three i.e R Y B) all as specified

S & F battery charger set suitable for 12V DC battery operating on 230 V AC supply all as specifed and directed at site Engr-in-Charge.

Material & Labour automatic voltage regulator suitable for 31.5 KVA to 40 KVA complete all as specified and directed at site by Engr-in-Charge.

All as per Item No 58.00 here in before but for 50KVA to 82.5 KVA

All as per Item No 58.00 here in before but for 100KVA to 125 KVA

All as per Item No 58.00 here in before but for 200KVA to 400KVA

Material & Labour engine controll unit suitable for 31.5 to 40 KVA including taking down the old one complete all as specified and directed at site by Engr - in -Charge.

All as per Item No 62.00 here in before but for 50 to 82.5 KVA

All as per Item No 62.00 here in before but but for 100 to 125 KVA

All as per Item No 62.00 here in before but for 200 to 400 KVA

Material & Labour for solenoid switch suitable for 31.5 to 40 KVAincluding taking down the old one complete all as specified and directed at site by Engr- in Charge.

All as per Item No 66.00 here in before but for 50 to 82.5 KVA

All as per Item No 66.00 here in before but for 100 to 125 KVA

All as per Item No 66.00 here in before but for 200 to 400 KVA

Supply and Fix in replacement MCCB TPN 630 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload & short circuit adjustable type, complete connection all as specified and directed by Engr-in-Charge.

Supply and Fix in replacement MCCB TPN 800 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload & short circuit adjustable type, complete connection all as specified and directed by Engr-in-Charge.

Supply and Fix in replacement MCCB TPN 400 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload & short circuit adjustable type, complete connection all as specified and directed by Engr-in-Charge.

Supply and Fix in replacement MCCB TPN 250 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload & short circuit adjustable type, complete connection all as specified and directed by Engr-in-Charge.

Supply and Fix in replacement MCCB TPN 160 Amps , 415 Volts, 36 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload & short circuit adjustable type, complete connection all as specified and directed by Engr-in-Charge.

Supply and Fix in replacement MCCB 3 poleTPN 63 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (3 pole) overload & short circuit adjustable type, complete connection all as specified and directed by Engr-in-Charge.

Supply and fixing in repair On load change over switch 415 V, 4 pole, 400 Amps with sheet steel enclosure capacity fixed on DG Set incl necessary connection of cables from LT panels to change over switche complete all as specified and directed by Engr-in-Charge.

Supply and fixing in repair On load change over switch 415 V, 4 pole, 250 Amps capacity with sheet steel enclosure fixed on DG Set incl necessary connection of cables from LT panels to change over switche complete all as specified and directed by Engr-in-Charge.

Supply and fixing in repair On load change over switch 415 V, 4 pole, 125 Amps capacity with sheet steel enclosure fixed on DG Set incl necessary connection of cables from LT panels to change over switche complete all as specified and directed by Engr-in-Charge.

Supply and fixing in repair On load change over switch 415 V, 4 pole, 100 Amps capacity with sheet steel enclosure fixed on DG Set incl necessary connection of cables from LT panels to change over switche complete all as specified and directed by Engr-in-Charge.

Supply and fixing in repair On load change over switch 415 V, 4 pole, 63 Amps capacity with sheet steel enclosure fixed on DG Set incl necessary connection of cables from LT panels to change over switche complete all as specified and directed by Engr-in-Charge.

Supply, Fixing and replacement of Procom relay for 200 KVA DG Set

Supply, Fixing and replacement of Static Charger 24V 10 A for 200 KVA DG Set

Supply, Fixing and replacement of ACB 4 pole, 415 V, Thermal Magnetic Release (Manual Fixed type) of capacity 630 Amps

M&L for repair of AMF panel suitable for 200 KVA to 280 KVA DG set including replacing of the unserviceable spare parts as per the existing capacity, contactor, auxillaiary supply 240 volts AC, CT of suitable ratio, timer for delay, DC voltmeter, Ammeter, emergency stop, line operating monitoring relay, MCBs, MCCBs with spreader, plugin relay with base 8 pin, push button etc including painting with two coats of super enamel paint, testing on Load complete all to the satisfaction of Engr-in charge.

Supply, Fixing and replacement of Static Charger 24V 10 Amp for 200 KVA DG Set

Supply, Fixing and replacement of Procom relay for 200 KVA DG Set ( Item code No JKM Procontrol)

Disconnecting & taking out defective underground cable any size and any type from trenches, pole,pipe, floor, walls etc.

Disconnecting & taking out defective underground cable from trenches, pole, pipe, floor, walls etc and to locate the fault, rectify, the defect and relaying the XLPE cable underground PVC insulated and overall sheathed aluminium conductor heavy duty 1100 volts and testing for any size complete as directed by Engr-in-charge (Excavation/earth work & sand cushioning, brick and joint shall be measured & paid for seprately).

Supply and laying, connecting and testing XPLE underground cable insulated, and overall sheathed with aluminium conductor heavy duty 1100 volts grade 16 sqmm 4.0 core laid in trenches/ on pole/road crossing or passing through existing/new pipe clamping on wall including taking down old U/S cables etc. Note : (i) Earth work, sand , bricks removing , returning filling Aluminium thimbles/lugs will be paid seperately. (ii) Cost of laying electrical cable through new/existing pipe under road, buildings, railway tracks, highways are incl in the quoted rates. (iii) All equiments, machinery or tool if required for laying electrical cable through new/existing pipes shall be provided by the contractor without any extra cost.

All as per item Ser No 90 here in before but for 3.5 core 25 sqmm

All as per item Ser No 90 here in before but for 3.5 core 35 sqmm

All as per item Ser No 90 here in before but for 3.5 core 50 sqmm

All as per item Ser No 90 here in before but for 3.5 core 70 sqmm

All as per item Ser No 90 here in before but for 3.5 core 95 sqmm

All as per item Ser No 90 here in before but for 3.5 core 120 sqmm

All as per item Ser No 90 here in before but for 3.5 core 150 sqmm

All as per item Ser No 90 here in before but for 3.5 core 185 sqmm

All as per item Ser No 90 here in before but for 3.5 core 240 sqmm

Excavation in trenches n.exc 1.5 Mtr wide and not exceeding 1.5 Mtr in depth and getting out in any type soil of HT cables/pipes, foundation of poles,locating fault of LT Cable and stay assembly all as specified and directed .

Returning, filling in (Soil) including spreading, levelling, watering and well ramming in layers not exc 25CM thick all as specified and directed .

Removal of excavated soil to a distance not exceeding 50 Mtr depositing where directed at a level not exc 1.5 Mtr above the starting point complete all as specified and directed by Engineer-in-Charge.

M&L for dry sand cushioning to underground cables with 8 CM thick before laying of cables and 15CM thick after laying and stretching of cable all as specified.

supply and fix Bricks common burnt clay building bricks sub class 'B' Complete all as specified and directed.

Discription all as per item Ser No 104 here in before but except bricks. Note : Old bricks retrieved from item No 88 here in before shall be used.

Supply and fixing in replacement of on load changeover switches 3 pole 100 Amps, 415 volts fixed in sheet metal enclosure allows changeover from main supply to generator supply & vice versa complete all as per direction of Engr-in-charge. Make : Hager/Legrand/Schneider/IndoAsia

Supply and fix 1100 volt grade heavy duty cable PVC insulated aluminium stranded conductor PVC sheathed suspended by insulating hanger not more than 1 mtr apart including 4mm suspension, cable size 10 sqmm twin core stranded conductor.

Supply and fix or passing through pipe, 1100 volts grade heavy duty PVC insulated flat twin core cable of size 4 sqmm nominal cross section with connection in sintex box flood light complete all as specified and directed by Engr-in-charge. Note: PVC pipe will be measured and paid seperately under relevent items.

Material & Labour for overhauling, servicing, reparing of 3 phase induction motor 1.1 KW,415 volt, 920 RPM, 50 Hz single phase of high mast light incl replacement of unsv part and make full functioning of motor complete all as per direction of Engr-in-charge.

Dismantling and taking down old u/s earthing and material and labour for new earthing complete with galvanized steel earth electrode plate of size 60x60x6mm thick burried directly in ground/earth pit not less than 2.25 mtr deep below normal ground level and top edge of rarth electrode not less than 1.5 mtr below normal ground level and connected with GI earth wire of size 4mm by means of nut, bolts, washers etc to eqpt/machinery all as shown in electric plate No 3 of SSR Pt I including PCC (1:3:6) pit, cover 50mm thick RCC 1:2:4 type B-1 using 8mm TMT steel bars @ 10 cm C/C both ways, 20 mm bore medium grade GI protection pipe, watering pipe 20 mm bore medium grade , funnel, wire mesh, also including earth work, common salt, charcol dust complete all as specified and directed by Engr-in-charge.

Material and labour for fixing in replacement GI tubing 40 mm bore light grade on poles, on walls, under floors, road crossing, as reqd at site complete all as directed by Engr-in-charge. Note: Clamps, Nut bolts, saddle etc will be measured and paid separately.

Supply, installation, Test and Commissioning outdoor type LT feeder pillar. panel size 1.2Mx1.0Mx50Cm with out door type cubical feeder pillar box outer shell made out of 3.15 mm thick MS sheet inner shell made out of 2 mm thich MS sheet and MS angle section 50x50x6 mm on PCC 1:2:4 type B-1 platform 45cm above the ground level and 30 cm below the ground level, frame factory fabricated with front and back open able double door system complete suitable for 3 phase 4 wire 415 Volt, 50 Hz. (a) TPN, Copper bus bar 600 Amps insulated with colour coded heat shrinkable sleeve. (b) Incoming MCCB 4 pole 400 Amp 36 KA -01 No (c) Out going MCCB TP 200 Amps 25 KA - 02 Nos (d) Out going MCCB TP 160 Amps 25 KA -02 Nos (e) Indicator lamps RYB –01 Set (f) Voltmeter 0-500 volts 96 mm square flush pattern-01 No. (g) Amp meter 0-500 Amps 96mm square flush pattern - 01 No Make - D V Electromatic (h) Ltd/ Shalabh Switch Gear Ltd/Universal switch gear control/Adunik switch gear/Power system & control Jalendher. (j) On load change over switch 4 pole, 415 volts 320 Amps in open execution. Make:-Indo asian - 01 No

Dismantling electrical incoming and out going AC/DC connections and inspection complete of ON line UPS 125 KVA, 3 phase AC input 300-450 volts, output voltage 415+/-1% with maintenance free battaries 30 Nos and finding out the fault of the UPS by means of megger, multimeter and other required eqpt which helps to check the fault rectify the fault including re-connecting AC/DC cables and other accessories & testing complete on full all as specified and directed by Engr-in-Charge. Make of UPS : Microtec and make of batteries : Excide Note: (i) The rates of minor items for repair of UPS deemed to be included in quoted rate. (ii) service Engineer shall be from Microtec company for repair of UPS system (iii) The rates of batteries of required for replacement shall be measured and paid seperately under relavant items.

Dismantling electrical incoming and out going AC/DC connections and inspection complete of ON line UPS 15 KVA, 3 phase AC input 300-450 volts, output voltage 415+/-1% with maintenance free battaries 30 Nos and finding out the fault of the UPS by means of megger, multimeter and other required eqpt which helps to check the fault rectify the fault including re-connecting AC/DC cables and other accessories & testing complete on full all as specified and directed by Engr-in-Charge. Make of UPS : Microtec and make of batteries : Excide Note: (i) The rates of minor items for repair of UPS deemed to be included in quoted rate. (ii) service Engineer shall be from Microtec company for repair of UPS system (iii) The rates of batteries of required for replacement shall be measured and paid seperately under relavant items.

Supply and fixing maintenance free batteries of capacity 12V 100 AH and testing complete all as specified Make; Exide

Supply and fixing maintenance free batteries of capacity 12V 17/18 AH and testing complete all as specified Make; Exide

Note:- Amount of credit of Rs. 390900.00 for retrieved materials is mentioned in Schedule of Credit attached in tender documents in pdf form which will be deducted offline while acceptance of tender.