JOB No. 552 /EE/HSVP/ RGEC/ DIV/ SNP/2019-20 Recalled

Amount

Horicontal spilt case double stage foot mounted pump

Supplying and Installation of Horizontal Split Case Double Stage foot mounted pumps in STD CI Const fitted with CF & M impeller & gland pk arrangement coupled on common base frame through suitable coupling to make foot mounted TEFC sq. cage induction motor suitable for 3 phase, 415 V, 50Hz AC supply, motor having Class F insulation and temperature rise limited upto class-B enclosure confirming to IP-55 protection and energy efficiency IE-3 complete as per specification as under : Pmup Datails Pump Type H. Spilt Case Pump Model DSM 125/40 No. of stage One Bearing Lubrications Grease Capacity (m3/hr) 210 Head ( in mtr) 80 Pump efficiency (%) 75 Speed 1450 Pump input (kw) 60.78 Driver rating (kw) 90 KW / 120HP NPSHR (m)/ margin 3.56/0.5 Suc. X Del. (mm) 150*125 Sealing arrangement Gland Packed Prime Motor Detail Prime Motor Detail IE- 3 TEFC Electric Motor Make of motor Kirloskar /CGL/ABB/ Eq Frame size As per manufacturer Protection class IP 55 Insulation Class Class F Temperature Ambient Rating in kw 90 KW / 120 hp Voltage V 415 V + 10% Frequency Hz 50Hz + 3% Material of construction Casing CI Impeller CF8M Pump shaft SSwith motor (set.)

Ductile Iron Resilient Seated Sluice Valves Supplying and Installation of Ductile Iron Resilient Seated Sluice Valves confirming to EN 1563 EN GSJ-400-15. No single part of the valve shall not be manufactured from Cast Iron material. The Ductile Iron material should have minimum characteristics listed below Resistance Strength (minimum) 400 N/ mm2 % 0,2 Yield Point( minimum) 250 N/ mm2 % Elongation ( minimum) 15% Brinell Hardness Range 135-185 HB Micro Nodular Distribution ( minimum) 80 pcs/ mm2 Internal and external surface of valves should be coated by electrostatics epoxy paint in RAL5005 blue color. All coating material used should have WRAS potable water approval. Coating thickness should be atleast 250 microns. Coating adhesion test should be done according to ISO 2409 Paints and varnishes. Closing torque values of gate valves under operating pressure should not pass the values listed on EN 1171 scheme 6. Hydrostatic tests should be done on valves according to EN 12266-1 standard.

150mm dia

200mm dia

250mm dia

Swing Check Valves /NRV Supplying and Installation of Ductile Iron Swing Check Valves confirming to EN 1563 EN GSJ-400-15. The Ductile Iron material shall have minimum characteristics listed below: Resistance Strength (minimum) 400 N/ mm2 % 0,2 Yield Point( minimum) 250 N/ mm2 % Elongation ( minimum) 15% Brinell Hardness Range 135-185 HB Micro Nodular Distribution ( minimum) 80 pcs/ mm2 Coating thickness should be atleast 250 microns. Coating adhesion test should be done according to ISO 2409 Paints and varnishes. Closing torque values of gate valves under operating pressure should not pass the values listed on EN 1171 scheme 6. Hydrostatic tests should be done on valves according to EN 12266-1 standard.

150mm dia

200mm dia

250 mm dia

Flow Measuring System

Supplying, Installation, Testing and Commissioning of Electromagnetic type Flow Meter with indicator, Transmitter and Totaliser with all accessories and hardwares complete in all respects, as per satisfaction of the Engineer-in-Charge.

150mm dia

200mm dia

250 mm dia

Supplying, Installation, Testing and Commissioning of Pressure Transmitter of 8 Bar range with all accessories and hard wares complete in all respects, as per satisfaction of the Engineer-in-Charge.

Dewatering Pump Supplying and Installation of Dewatering Pump - horizontal self priming non-clog mono block pumpset model SP2HM, 50 x 50 mm capable to handle raw water contacting solid & silt of capacity 19.8 m3/ hr. at 18 mtr head and 15.4 m3/hr at 20 mtr, operating at 2800 rpm. Inbult with 3 HP, sq. cage TEFC electric motor operating at 415+/-10% volt, 3 Phase, 50 C/s AC supply. Pump will be in standard material of construction with I impellter EN-8 shaft fabricated MS Base plate complete in all respects as per satisfaction of the Engineer-in-Charge.

Capacity = 19.8 m3/ hr. Head = 18 Mtr

Capacity = 15.4 m3/hr Head = 20 mtr

To be installed in Dry Well Drain Pit

Vaccum Pump Supplying and Installation of Vaccum Pump including 40 mm dia GI pipe arrangement with Gun metal gate valve to be fixed with air line of main pump of make Kirloskar / Crompton Make of Pump Kirloskar / Crompton Suction / Delivery Size 40 mm x 40 mm Capacity 74 m3/ hr HP of motor At 650 mm of Hg, 5HP, 1450 rpm Rotor Bronze Delivery Casing C.I Shaft Carbon Steel Single stage double suction with double delivery ports centrifugal displacement type complete in all respects as per satisfaction of the Engineer in Charge.

Electrical Control Panel Supplying, Testing and Commissioning of motor control FLOOR mounted electrical control panel board indoor type made out of 16 gauge MS CRCA sheet duly powder coated having main switch and starter for 3 Nos., 120 HP motor consisting of the following:-

(A) Incomer from TRF 1 No. Air Circuit Breaker 630A, 4P 50KA EDO M/P Based with O/L, S/C & E/F protection 1 No. Under Voltage Release 1 No. Mechanical Lock For 630a ACB 1 No. Breaker Control Switch 1 No. Auxiliary Contactor 2No+2NC, 230V AC 2 Nos. Phase Indication Lamp Red, Yellow Led 220V AC 2 Nos. Phase Indication Lamp Blue LED 220V AC 1 No. On/Off Indication Lamps 220V AC 2 Nos. KWH Meter With Port (KW/HR/PF) 1 No. Digital VAF meter CL 1.0 with RS485 Port 1 No. Current Transformer 600/5A Cl-1.0, 15VA Resin Cast /Nylon Case 4 Nos. Current Transformer 600/5A Cl-5P10, 15VA Resin Cast /Nylon Case 3 Nos. O/C+E/F RELAY 1 Nos. 6A DP MCB 10KA C 4 Nos. CT shorting link 8 Nos. Neutral link 1 No.

(B) Incomer from DG Set 2Nos. Air Circuit Breaker 630A, 4P 50KA EDO M/P Based with O/L, S/C & E/F protection 1 No. Under Voltage Release 1 No. Mechanical Lock For 630a ACB 1 No. Breaker Control Switch 1 No. Auxiliary Contactor 2No+2NC, 230V AC 2 Nos. Phase Indication Lamp Red, Yellow Led 220V AC 2 Nos Phase Indication Lamp Blue LED 220V AC 1 No. On/Off Indication Lamps 220V AC 2 Nos. KWH Meter With Port (KW/HR/PF) 1 No. Digital VAF meter CL 1.0 with RS485 Port 1 No. Current Transformer 600/5A Cl-1.0, 15VA Resin Cast /Nylon Case 3 Nos. Current Transformer 600/5A Cl-5P10, 15VA Resin Cast /Nylon Case 3 Nos. O/C+E/F RELAY 1 No. 6A DP MCB 10KA C Curve 4 Nos. CT shorting link 8 Nos. Neutral link 1 No.

© Bus coupler 1 No. Air Circuit Breaker 630A, 4P 50KA EDO M/P Based with O/L, S/C & E/F protection 1 No. Under Voltage Release 1 No. Mechanical Lock For 630a ACB 1 No. On/Off Indication Lamps 220V AC 2 Nos. Breaker Control Switch 1 No. Auxiliary Contactor 2No+2NC, 230V AC 3 Nos. 6A DP MCB 10KA C Curve 3 Nos.

(F) Outgoing for External Lightning – 2 Nos. 32A TPN MCB 10KA C Curve 2 Nos.

ACCESSRIES 6A DP MCB 10 KA Curve 6 Nos. Cooling Fan 8” with filter 2 Nos. Space Heater 6 Nos. Thermostat 6 Nos. LED Lamp 6 Nos.

Main AL. BUS BAR 630 A (800 Sq mm) TPN AL, BUS Bar insulated with Color Coded Heat Shrinkable sleeves 1Job 1 x 80 x 10 for Phase 1 x 80 x 6 for Neutral 1 x 50 x 06 for Earthing Enclosure Approximate Panel Dimension (L X H X D) 5350 mm x 2350x 800 mm MS CRCA sheet 14/16 SWG and 3 mm for base, duly powder coated in Siemens Gray shade as per IS:5, Panel Locks, PU gaskets in doors, Type Floor mounted, indoor type, dust and vermin proof with reinforcement. 1Job Wiring and Accessories FRLS wire, thimbles, ferules, Pvc duct, cable ties & other wiring accessories as per required. 1 Job

Chlorination Plant Supplying and Installation of Vaccum Gas Chlorinator (25 gm to 10 kgs/ hr. Capacity) complete in all respects including Vaccum Regulator, Safety Valve, Non-Return Valve, Mearusing Glass, Ejector, P.E Tubing and Spanner complete as per specification and satisfaction of the Engineer-in-Charge

Capacity : 25 gm to 10 kgs/ hr

Make : Industrial Device, Metito

Supplying of Empty New Chlorine Tonner (900 Kgs capacity) duly certified by the Petroleum and Explosive safety organization (GOI) and conforming to ISI standards as per IS 3196 (4) & latest amendments thereof complete in all respects as per Satisfaction of the Engineer in Charge

Chlorine Gas filled in 930 kgs capacity Chlorine Tonner 3 Nos. complete in all respects.

EOT Crane with Electric Hoist Supplying, Erection, Testing and Commissioning of EOT Crane with Electric Hoist including all necessary accessories complete in all respects as per satisfaction of the Engineer-in-Charge.

Chlorine Gas filled in 930 kgs capacity Chlorine Tonner 3 Nos. complete in all respects.

Capacity 3.00 Ton for pump house Span 8 m (max.) Lift 10.00 m ( min.)

Specials Providing and fixing of Ductile Iron Flanged Socket Spigot Bends, Tees, Reducers or any other specials as per BS-EN-545/1995 Class-A series K-12 suitable for use with DI pipes manufactured as per IS: 8329/1994 delivery of specials is to be made to HSVP store of site of work in Sonepat including all taxes loading, unloading, cartage, stacking, insurance, inspection charges, Octroi, GST etc. complete.

DI Pipes Providing, Stringing, Cutting, Jointing & Testing of DI Double Flange pipes ISI marked centrifugally cast (Spun) Ductile Iron pressure pipe Class K-9 for water, gas and sewerage confirming to specification No IS-8329/2000 (As amended upto date) in random standard lengths of 4 meter, 5 mtr, 5.5 mtr & 6 meter, suitable for jointing including one no. rubber sheet with each pipe loading, unloading etc. of various sizes as mentioned below including cost of rubber ring and nut bolts but excluding cost of CI specials, Thrust Blocks, Sluice Valves Haudies etc. complete in all respects to the entire satisfaction of the Engineer-in-Charge.

150mm dia

200mm dia

250mm dia

PVC pipes and Fittings Providing, laying, fixing, testing and commissioning of UPVC pipes and suitable fittings and specials like 90 Degree bend Tee, reducers, Flanges, internal / external threaded sockets, unions etc. as required of following size including connection with main header of plain ended / double flanged. Suction, delivery and header flanged uPVC pipe conforming to ISO 7/1/ASTM D-75 or its latest revision, suitable for min. Schedule 40 rating pressure including jointing material as required with connection complete

Size = 60.32 mm OD Dia (50 mm i/d)

HV CABLES Supplying, Commissioning, Testing and Commissioning of 11 KV, armoured, 3 core, XLPE (UE), armoured HV cables including all accessories, supports, etc as per IS and specification. Make : Gloster, Havelts, Nikko, Ploycab. The unit rate for the job shall include the following job as a minimum. 1) Delivery and unloading at site store 2)Shifting of cable from sete store to place of installation. 3)Laying of cable in the prepared trench / cable tray / duct when laid inside the building or in excavated trench underground when laid outside the building with required protection 4) Connection of cable 5) Supply and fixing of cable clamps, brackets, supports, route markets etc. as required. 6) Earthing the glands and amounting with earthing clamp and jumber and also connecting to common earth bar 7)Cable insulation and continuation testing and submission of the report to the Client satisfaction.

(A) Supplying, Testing and Commissioning of the Heat Shrinkable type Outdoor H.T Cables and terminations suitable for 11 KV, 3C x 95 sq mm XLPE (UE) armoured cable

Supplying, Testing and Commissioning of the Heat Shrinkable type Indoor H.T Cables and terminations suitable for 11 KV, 3C x 95 sq mm XLPE (UE) armoured cable.

(A) Supplying, Testing and Commissioning of the Heat Shrinkable type Outdoor H.T Cables and terminations suitable for 11 KV, 3C x 95 sq mm XLPE (UE) armoured cable

Indoor Each Job

Outdoor Each Job

Distribution Transformer Supplying, Testing and Commissioning of 11000 / 433 Volts, 630 KVA, ONAN, Dyn 11, continuous duty type step down transformer, each with off circuit tap changer with other standard fittings, accessories, Surge Suppressor System and along with required foundation for transformer etc. as per IS and specification. (Transformer taps & tapping ranges, impedance maximum total loss (W) at 50% load and at 100% load as per Energy Efficiency level-2 and transformer efficiency.

(i) Shall be as pr IS:1180 (Part – I) : 2014) (ii) The rate shall include the following as a minimum (iii) Delivery of the transformer at site unloading of transformer at site (iv) Shifting of transformer with all tools, equipment & (v) Accessories from site store to the site & placing it on the vi) Plinth at site vii) Installation and Connection of transformer b) Supply and Installation of Chain link fencing around switch yard etc. as per specification and Drawing. c) Supplying Testing and Commissioning of 2.5 mtr wide gate with required material as per Specification and as per Specification and drgs.

Supplying & installation of 500.00 KVA Water Cooled Silent DG Set comprising of Water Cooled Diesel Engine (CPCB Norms Compliance) developing 608 BHP @1500 RPM & 500 KVA alternator rated at 3 Phase, 415 Volts, 50 Hz, 0.8 p.f @ 1500 RPM both mounted and aligned on a common MS base frame complete with MS Fuel Tank, Standard Manual, Control Panel, Residential Exhaust Silencer, AVM Pads fitted on base frame, 1 No. 12 Volts Battery (Koel Green) Battery Leads, 1 st fill of Lube oil all enclosed in Sound Proof Acoustic Enclosure.

Standard AMF Panel suitable for 500 KVA DG Set ( in Lieu of Manual Control Panel0 DIESEL ENGINE ECO Friendly (CPCB NORMS COMPLIANT) 4 – stroke, Liquid Cooled, Diesel Engine model developing 608 BHP, Designed to run continuously at 1500 RPM, Turbocharged aspirated complete with following major arrangements: Flywheel with Starter Ring for Generating Set. Air filter. Lube oil cooler assembly with accessories. Exhaust air manifold. Exhaust Silencer. Expansion bellow. Fuel filter. Lube oil filter. Exhaust gas Turbocharger with after cooler. Radiator with pusher type fan, with fan guard, coolant pump. 24 V (2 x 12 V) electrical starting system with starter motor and battery charging alternator In‐line monoblock Fuel Injection Pump with Electronic Governor and fuel feed pump. Borex Stroke – 130 x 150 mm. Engine control panel – Microprocessor based Controller. Safeties and Indications against Low Lube Oil Pressure, High Coolant Temperature etc. K Cool super plus corrosion inhibitor coolant for cooling Engine Operator/Maintenance & Spare parts Manual Engine Spare parts Manual Engine Warranty Certificate Engine test certificate

ALTERNATOR 500 KVA, 415 Volts, 3 Phase, 4 wire, 0.8 p.f. (lag), 50Hz, 1500 RPM, in accordance with IS 4722 as per following specifications: Type: Salient poles, Single bearing, Brushless type, suitable for direct coupling to engine Rating: Guaranteed to deliver required output at the ambient temperature conditions. Suitable for an over‐load of 10% for 1 hour in every 12 hours operation Voltage Regulation: Provided with fast response thyristor type electronic automatic voltage regulator, which holds output voltage within desired limits. (+/‐ 1%). Excitation: Self excited‐self regulated Alternator Loading: Suitable for taking rated load immediately after machine reaches rated voltage and speed Vibration: Suitable for direct coupling with Engine and mounted on common M.S. Channel base frame Enclosure: Screen protected drip proof enclosure with IP – 23 degree of protection Cooling: Air Cooled type with radial fan mounted on Rotor Winding and Insulation: Insulation class H as defined in IS – 4722

ALTERNATOR 500 KVA, 415 Volts, 3 Phase, 4 wire, 0.8 p.f. (lag), 50Hz, 1500 RPM, in accordance with IS 4722 as per following specifications: Type: Salient poles, Single bearing, Brushless type, suitable for direct coupling to engine Rating: Guaranteed to deliver required output at the ambient temperature conditions. Suitable for an over‐load of 10% for 1 hour in every 12 hours operation Voltage Regulation: Provided with fast response thyristor type electronic automatic voltage regulator, which holds output voltage within desired limits. (+/‐ 1%). Excitation: Self excited‐self regulated Alternator Loading: Suitable for taking rated load immediately after machine reaches rated voltage and speed Vibration: Suitable for direct coupling with Engine and mounted on common M.S. Channel base frame Enclosure: Screen protected drip proof enclosure with IP – 23 degree of protection Cooling: Air Cooled type with radial fan mounted on Rotor Winding and Insulation: Insulation class H as defined in IS – 4722

ESSENTIAL ACCESSORIES 5One Following set of essential accessories are supplied with each DG set. ne No. MS Base Frame suitable for mounting of the offered engine and alternator. One No. Day fuel tank of standard capacity complete fuel gauge, inlet/outlet connections, drains plug, etc. Two No. 12 Volts DC Battery of suitable capacity with leads.1 Set of AVM Pads fitted in Base Frame All above accessories are housed in acoustic enclosure AMF CONTROL PANEL The Control Panel body will be fabricated out of 16 SWG MS sheet. Panel will be suitable for Canopy mounting, Indoor Installation, dust & vermin proof, Copper Control cable of suitable size is used. Cables are ferruled for proper maintenance/checking/wiring of panel. Detachable cable gland plates are provided. The panel will be equipped as follows: One No. Moulded Case Circuit Breaker of suitable capacity Aluminium Bus Bars of suitable capacity provided with termination 3 Nos. Current Transformers of suitable ratio One set of instrument MCB’S Microprocessor based controller KG745 controlling various Mechanical & Electrical protections with display and indications of Electrical and Mechanical Parameters are as follows Auto-Synchronizing with the Electric Power 1. DISPLAY PARAMETERS A. Electrical Parameters: Genset Voltage, Current Frequency,, KW, KWH, KVA,, Power Factor B. Mechanical Parameters: Engine Oil Pressure, Temperature, Battery Voltage, Engine RPM, Engine Running Hour, Fuel Level Indicator.

2. PROTECTIONS: A. Electrical Protections ( Alternator): Under /Over Voltage, Main Voltage , Phase Missing, Phase Sequence, Over Current, Over KW. B. Mechanical Protections (Engine) : Low Oil Pressure, High Engine Temperature, Low Fuel Level, Engine Over Speed, Battery Charger, Low/High Battery Voltage SPECIFICATIONS OF SOUND PROOF ENCLOSURE Construction : The container is designed for easy access to serviceable parts. Modular construction for easy assembling and dismantling Fabricated out of CRCA sheet of 14/16 SWG. Base frame is made out of sheet steel of Suitable thickness The hardware is of high tensile grade i.e. bolts of 10.9/8.8/or Suitable grade. Hardwares are of SS or MS and all hardwares are surface treated Fuel Tank is fitted in the base frame having suitable capacity as a day tank fitted with breather and all other necessary assemblies The fuel level measurable through Controller There is provision for filling the fuel from Inside the enclosure In case of integral Fuel tank, connected to engine with flexible fuel pipes Batteries are accommodated in a separate tray inside the enclosure There is provision for drain plugs for draining mobile oil/ diesel. The doors are gasketed with high quality EPDM gaskets to avoid leakage of sound The door handles are lockable type

Painting : The sheet metal components are hot dip seven tanks pre‐treated To have long life of container it is P.P. based powder coated (inside as well outside) Base frame is epoxy or PU or powder coated. Acoustic Insulation: Sound proofing of enclosure is done with quality rock wool confirming to IS‐8183 of suitable thickness and density The rock wool is further covered with fibre glass cloth/fibre tissue paper fire resistive and perforated powder coated sheet of suitable thickness Residential silencer is provided to control exhaust noise Sound attenuators/barriers are provided at air entry/exit to the container for sound reduction Ventilation & Air Circulation : The system is designed to provide air inlet/exhaust through acoustic louvers for efficient air circulation and having Adequate ventilation to meet air requirement for Combustion and heat removal. Electrical : i) Provision for Neutral/ Body Earthing: Points are available at side of the enclosure with the help of flexible copper wires from alternator neutral, and electrical panel body respectively. The Neutral earthing point is isolated through DMC insulator mounted on enclosure. Engine Panel is mounted in the container itself. All parameters are visible from outside and all operation buttons are accessible easily.

Medium Voltage Cable Supplying, Testing and Commissioning of 1.1 KV, A2XFY/YWYXLPE insulated (IS 7098) / PVC insulated (IS 1554) AL/ Conductor cables as per specification & IS. The cable when laid outside the building shall be laid underground in excavated trench, as per specified method and shall be laid in prepared trench on cable tray when laid inside the building (i) The unit rate shall include following job as minimum. (ii) Loading, unloading and delivery of the cable at site store (iii) Shifting of cable from site store to place of installation (iv) Supply and fixing of cable clamps, brackets, supports, route markers etc. wherever required to fix the cables safely (v) Earthing the glands and armoring with earthing clamp and jumber and also connecting to common earth bar (vi) Supply and laying of find sand, protection bricks and other necessary civil material for laying cables outside the building Testing of insulation resistance and continuity of cable and submission of reports to the client’s representatives

3.5C x 300 sq. mm A2XFYCable (For 4 run Tr. 1 & 2, 5 run for DG)

3Cx 120 Sq. mm A2XFY Cable (4 Nos. 2R for 180 Kw starter Motor)

4C X 6 sq. mm A2XFY Cable (For WR-DB with TPN MCB at Pump House floor. TPN MCB at PMCC room & Pump House maintenance floor, Indoor & Outdoor LDB, MOV-PDB).

4 C x 2.5 sq. mm YWY Cable (For TPN MCB for EOT at Pump House, ICP, Dewatering Pump Panel Feeder, 4 Nos. MOV)

3C x 2.5 sq. mm YWY cable (For outdoor light / St. Light)

5C x 1.5 Sq mm YMY Cable (For 4 Nos. Motor LCS).

10C x 1.5 sqmm YMY Cable (Tr. to H.T. Panel control cable).

2C x 2.52 Sqmm YMY cable (4 Nos. Motor Space heater, HT Panel, for 2 Nos. X mer marshaling box single phase supply).

PART - B NS ITEMS : OPERATION & MAINTENANCE

Operation & Maintenance - Operation & Maintenance of Vaccum pumps and Dewatering Pump, Chlorination system, EOT Crane with Electric Hoist, Panel Boards, Transformer , DG Set and DI Pipes and specials etc. complete in all respect as per the satisfaction of Engineer-in-charge.

Maintenance Charges of all machinery mention above

Operation Charges of Pump House Complete in all respect 1st Year

Operation & Maintenance of Pump House complete in all respect. 2nd Year

Operation & Maintenance of Pump House complete in all respect. 3rd Year

Operation & Maintenance of Pump House complete in all respect. 4th year

Operation & Maintenance of Pump House complete in all respect. 5th Year

GROVER APPLIANCES

Jay Kay Engineers