Jal Jeevan Mission (JJM) Karoor Panchayath.Package 6 Construction of Raw Water Pump House and Raw Water Pumping main Pipeline Work.

Amount

Appendix A:Construction of Pump House

2.6.1:Earth work in excavation by mechanical means (Hydraulic excavator)/manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including disposal of excavated earth, lead up to 50 m and lift up to 1.5 m, disposed earth to be levelled and neatly dressed.All kinds of soil

20.2.4:Boring, providing and installing bored cast-in-situ reinforced cement concrete piles of grade M-25 of specified diameter and length below the pile cap to carry a safe working load not less than specified, excluding the cost of steel reinforcement but including the cost of boring, with bentonite solution and temporary casing of appropriate length for setting out and removal of same and the length of the pile to be embedded in the pile cap etc. all complete, including removal of excavated earth with all lifts and leads (Length of pile for payment shall be measured upto bottom of pile cap).500 mm dia piles

20.6.1.2:Vertical load testing of piles in accordance with IS 2911( Part IV) including installation of loading platform and preparation of pile head or construction of test cap and dismantling of test cap after test etc. complete as per specification & the direction of engineer -in-Charge. Single pile upto 50 tonne capacityRoutine test

4.1.8:Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:4:8 (1 cement : 4 coarse sand : 8 graded stone aggregate 40 nominal size)

5.1.3:Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level:1:2:4 ( 1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size)

5.3:Reinforced cement concrete work in beams, suspended floors, roofs, having slope up to 150 landings, balconies, shelves, chajjas, lintels, bands, plain window sills, staircases and spiral stair cases up to floor five level excluding the cost of centering, shuttering, finishing and reinforcement, with1:1.5:3 (1 cement : 1.5 coarse sand (Zone III) : 3 graded stone aggregate 20 mm nominal size).

6.4.2:Brick work with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in superstructure above plinth level up to floor V level in all shapes and sizes in:Cement mortar 1:6 (1 cement : 6 coarse sand)

OD98937/2023-2024:Providing and fixing aluminium work for windows (1.5 mx1.5m) with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS: 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing / paneling, C.P. brass / stainless steel screws, all complete as per architectural drawings and Providing and fixing glazing in aluminium window. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge.

OD98938/2023-2024: Providing and fixing aluminium work for doors, (1.2mx2.1m) with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS: 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing / paneling, C.P. brass / stainless steel screws, all complete as per architectural drawings and Providing and fixing glazing in aluminium door, with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge.

50.9.3.1:Providing and fixing paneled or paneled and glazed shutters for doors, windows and clerestory windows, 30 mm thick shutters including ISI marked M.S. pressed butt hinges bright finished of required size with necessary screws, excluding paneling which will be paid for separately, all complete as per direction 0f Engineer in- charge. using Anjili/ Jack wood

10.6.1:Supplying and fixing rolling shutters of approved make, made of required size M.S. laths, interlocked together through their entire length and jointed together at the end by end locks, mounted on specially designed pipe shaft with brackets, side guides and arrangements for inside and outside locking with push and pull operation complete, including the cost of providing and fixing necessary 27.5 cm long wire springs manufactured from high tensile steel wire of adequate strength conforming to IS: 4454 - part 1 and M.S. top cover of required thickness for rolling shutters.80x1.25 mm M.S. laths with 1.25 mm thick top cover

50.9.15.4:Providing and fixing iron hooks and eyes: 150 mm

5.9.3:Centering and shuttering including strutting, etc. and removal of form for:Suspended floors, roofs, landings, balconies and access platform

5.22.6:Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete upto plinth levelThermo - Mechanically Treated bars of grade Fe-500D or more

13.7.2:12 mm cement plaster finished with a floating coat of neat cement of mix:1:4 ( 1 cement : 4 fine sand)

13.37.1:White washing with lime to give an even shade:New work (three or more coats)

13.48.2:Finishing with Deluxe Multi surface paint system for interiors and exteriors using primer as per manufacturers specifications:Painting wood work with Deluxe Multi Surface Paint of required shade. Two or more coat applied @ 0.90 ltr/10 sqm over an under coat of primer applied @ 0.75 ltr/10 sqm of approved brand and manufacture

10.26.3:Providing and fixing hand rail of approved size by welding etc. to steel ladder railing, balcony railing, staircase railing and similar works, including applying priming coat of approves steel primer.G.I. pipes

RWPM - Cost of materials

100.98.119:Supply of DI K9 Pipe Conforming to IS 8329/2000, 300mm Dia.

18.71.5:Providing and laying Double Flanged ( screwed / welded) Centrifugally (Spun) Cast Iron, Class B ( IS : 1536):300 mm dia C.I Double Flanged Pipe

18.68.1:Providing and laying D.I specials of class K - 12 suitable for push - on jointing as per IS : 9523 :Upt 600 mm dia

18.69.1:Providing and laying D.I Specials of Class K - 12 suitable for mechanical jointing as per IS : 9523 :Upto 600 mm dia

100.98.436:Supply of CI Air Valve, Conforming to IS 14848 - 2000, Kinetic Air Valve Type DK, Size 80mm.

18.17.6:Providing and fixing gun metal gate valve with C.I. wheel of approved quality (screwed end) :80 mm nominal bore

100.98.482:Supply of CI Double Flanged Sluice Valve Conforming to IS 14846 - 2000, Sluice Valve with Hand Wheel PN 1.6, Size 100mm.

Working Charges

100.59.1:Cutting the bituminous / concrete roads with cutting machine for a minimum depth of 200mm along the sides of proposed alignment of the pipe to be laid without causing any damage to other utilities, including the charges for hire and conveyance of tools and plant, cost of consumables and charges for lighting, watching, ribbon fencing, caution boards, traffic diversion, and as per the direction of departmental officers etc. complete, before carrying out the demolition of bituminous / concrete road by mechanical means and carrying out the excavation.

15.2.1:Demolishing cement concrete manually / by mechanical means including disposal of material within 50 metres lead as per direction of Engineer - in-Charge.Nominal concrete 1:3:6 or richer mix (i/c equivalent design mix)

15.59:Dismantling of flexible pavement ( bituminous courses ) by mechanical means and disposal of dismantled material up to a lead of 1 kilo metre, as per direction of Engineer-in-charge.

100.1.1:Excavating trenches of required width for pipes, cables, etc., including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5m, including getting out the excavated soil, and then returning the soil as required, in layers not exceeding 20cm in depth, including consolidating each deposited layer by ramming, watering, etc., and disposing of surplus excavated soil as directed, within a lead of 50m, in all kinds of soil.

100.1.5:Excavating trenches of required width for pipes, cables, etc., including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5m, including getting out the excavated soil, and then returning the soil as required, in layers not exceeding 20cm in depth, including consolidating each deposited layer by ramming, watering, etc., and disposing of surplus excavated soil as directed, within a lead of 50 m, in Ordinary Rock.

100.2.7:Excavating trenches of required width for pipes, cables, etc., including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5m, including getting out the excavated soil, and then returning the soil as required, in layers not exceeding 20cm in depth, including consolidating each deposited layer by ramming, watering, etc., and disposing of surplus excavated soil as directed, within a lead of 50m, in Medium Rock where Blasting is Prohibited.

100.1.14:Excavating trenches of required width for pipes, cables, etc., including excavation for sockets, and dressing of sides, ramming of bottoms, depth exceeding 1.5m but not exceeding 3 m, including getting out the excavated soil, and then returning the soil as required, in layers not exceeding 20cm in depth, including consolidating each deposited layer by ramming, watering, etc., and disposing of surplus excavated soil as directed, within a lead of 50m, in Hard Rock where Blasting is Prohibited.

100.8.1:Fencing one side of trenches, 1.50m height with two rows of 10cm plastic caution tape in vertical casuarina pole (girth 15cm to 24cm) fixed at 2m intervals.

100.8.2:Fencing 1.50m high with two rows of casuarina poles (girth 15cm to 24cm) tied with coir yarn on vertical casuarina pole (girth 15cm to 24cm) fixed at 1.5m intervals.

100.14.5:Conveying and laying S&S Centrifugally Cast (Spun) / Ductile Iron Pipes conforming to IS: 8329 excluding cost of pipes and specials: 300mm diameter Ductile Iron Class K-9 Pipes.

OD98939/2023-2024:Labour for cutting 300mm DI pipe with steel saw

18.70.5:Providing push - on-joints to Centrifugally (Spun) Cast Iron Pipes or Ductile Iron Pipes including testing of joints and including the cost of rubber gasket:300 mm dia pipe

100.37.9.1:In situ fabrication of M.S. pipes of size 300mm (I.D.) using 8mm thick M.S. plate including cost and conveyance charges of M.S. plate, all fabrication charges, charges of painting the steel work with two or more coat deluxe multi surface paint to give an even shade over an under-coat of primer etc., complete.

100.37.9.2:Fabricating M.S. flanges of diameter 300mm using 12mm thick M.S. plate including cost and conveyance charges of M.S. plate, all fabrication charges, charges of painting the steel work with two or more coat deluxe multi surface paint to give an even shade over an under-coat of primer etc., complete: For pipes fabricated with 8mm thick M.S. plates.

18.30.7:Providing flanged joints to double flanged C.I./ D.I pipes and specials, including testing of joints:300 mm diameter pipe

100.37.9.3:Cutting 300mm (I.D.) M.S. pipes for making bends and other specials by gas cutting including cost of gas, all labour and hire charges of tools etc., complete: For pipes fabricated with 8mm thick M.S. plates.

100.37.9.4:Welding 300mm (I.D.) M.S. pipes for making bends and other specials by gas/electric welding machine including cost of gas and welding rods, all labour and hire charges of tools etc., complete: For pipes fabricated with 8mm thick M.S. plates.

100.37.9.5:Grinding cut and weld edges of 300mm (I.D.) M.S. pipes during fabrication work including all labour and hire charges of tools etc., complete: For pipes fabricated with 8mm thick M.S. plates.

100.31.1.2:Conveying and fixing C.I. sluice valves (with cap) by providing bolts, nuts, rubber insertions etc., complete, but excluding the cost of the valve (tail pieces, if required, will be paid separately): 100mm diameter, Class I.

100.32.4:Conveying and fixing C. I. Double Acting Air Valve of approved quality with bolts, nuts, rubber insertions etc., complete, but excluding the cost of air valve (tail pieces, if required, will be paid separately): 80mm Double Acting Air Valve.

100.35.5:Testing 300mm DI/CI pipeline with potable water to the required test pressure. 300 mm dia Observed Data derived from item no.1023 of PHED DATA

Valve Chamber and Anchor Block

2.6.1:Earth work in excavation by mechanical means (Hydraulic excavator)/manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including disposal of excavated earth, lead up to 50 m and lift up to 1.5 m, disposed earth to be levelled and neatly dressed.All kinds of soil

4.1.3:Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:2:4 (cement : 2 coarse sand (zone-III) : 4 graded stone aggregate 20 mm nominal size)

5.1.2:Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level:1:1:5:3 (1 cement 1.5 coarse sand :3 graded stone aggregate 20 mm nominal size

4.3.2:Centering and shuttering including strutting, propping etc. and removal of form work for:Retaining walls, return walls, (any thickness) including attached pilasters, buttresses, plinth and string courses fillets, kerbs and steps etc.

5.22.3:Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete upto plinth levelCold twisted bars

100.37.5.1:In situ fabrication of M.S. pipes of size 100mm (I.D.) using 8mm thick M.S. plate including cost and conveyance charges of M.S. plate, all fabrication charges, charges of painting the steel work with two or more coat deluxe multi surface paint to give an even shade over an under-coat of primer etc., complete.

100.37.5.2:Fabricating M.S. flanges of diameter 100mm using 12mm thick M.S. plate including cost and conveyance charges of M.S. plate, all fabrication charges, charges of painting the steel work with two or more coat deluxe multi surface paint to give an even shade over an under-coat of primer etc., complete: For pipes fabricated with 8mm thick M.S. plates.

18.30.2:Providing flanged joints to double flanged C.I./ D.I pipes and specials, including testing of joints:100 mm diameter pipe

18.68.1:Providing and laying D.I specials of class K - 12 suitable for push - on jointing as per IS : 9523 :Upt 600 mm dia

Road Restoration - PWD/NH

3.6:Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and transporting to the embankment location within all lifts and lead upto 1000m

3.14:Scarifying the existing granular road surface to a depth of 50 mm and disposal of scarified material within all lifts and leads upto 1000 metres.

4.2.A.1:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-III -For lower sub-base - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.3.2.a:Providing and laying bituminous macadam with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading premixed with a bituminous binder (VG 30), transported to the site, laid over a previously prepared surface with paver finisher to the required grade, level, and alignment and rolled as per clauses 501.6 and 501.7 to achieve the desired compaction For Grading II - (19 mm nominal size)

5.2.b:Providing and applying tack coat with bitumen emulsion (RS) using emulsion pressure distributor at the rate of 0.25 - 0.30 kg per sqm on the prepared Granular Surface cleaned with mechanical broom.

5.6.2.a:Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

5.7.1:Providing, laying and rolling of close-graded premix surfacing material of 20 mm thickness composed of 11.2 mm to 0.09 mm (Type-A) aggregates using viscosity grade bitumen ( VG - 30) to the required line, grade, and level to serve as wearing course on a previously prepared base, including mixing in a suitable HMP of appropriate capacity not less than 75 tonnes/hour., laying and rolling with a Smooth wheeled roller 8-10 tonne capacity, and finishing to the required level and grade.

5.8.a:Providing and laying surface dressing as wearing course in single coat using crushed stone aggregates of specified size on a layer of bituminous binder (VG 30) laid on the prepared surface and rolling with 8-10 tonne smooth wheeled steel roller. Grading I - 19 mm nominal chipping size

RW Pump Set

OD98940/2023-2024:Design, testing, Supply, erection, trial run and commissioning of Vertical Turbine, Variable Frequency Drive (VFD) Starter<br>Pumpsets , 71 LPS (combined discharge when 2 pump sets operating in parallel) against a total head of 111.5 m and having 1500 rpm sync. Speed, Bronze<br>LTB2 Impeller, SS 316 shaft, cast iron casing, Bronze LTB2 neck ring, SS 410 sleeve, squirrel case EF2 motor with a<br>complete integrated soft starter panel capable of operating the motor having a protection level of IP 40 or more with<br>integrated bypass contactor in the panel and motor protection relay having parameters as per IE rules, with a power<br>control MCCB and line power contactor, and the starting current shall be 2.5 – 3.5 times the normal full load current<br>of motor with Ammeter, voltmeter and phase indicators, space heaters, floor monitory type and having an insulation<br>level of 100 V (the standard of starter is to be I.E.C 60947-4-2) control switches, capacitors, pressure gauge etc<br>satisfy the requirements and including the cost of internal wiring with suitable copper cable, valve( PN1.6), specials<br>etc and fixing the flow meter to pump sets (motor, capacity, type etc should be specified.) pipes and specials required<br>for the interconnection works with the existing pumping main suction and delivery part of pumps and provide the<br>electrical and mechanical installation as per the KSEB, and KSEI specification and standards (All items required for<br>the commissioning should be supplied and erected/fixed and initial and final approval obtained from KSEI and got<br>energized from KSEB). The pump and motor supplied are to be from Kerala Water Authority short listed<br>manufactures and should be in accordance with relevant IS Specification.one year extended warranty beyond the<br>original warrranty period of I Year. Total shall be limited to 2 Years) . (Rate vide proceedings no.<br>10636/AE 15/2022/KWA dtd. 29.03.2023 of the MD and latest any orders).(The actual head to be arrived by the contractor).

OD98941/2023-2024:"Supply Installation, testing and commissioning of unitised substation with HT metering equipments, CTs, PT of clause 0.2S,and with 400KVA, 11KV/433V, 3-phase, 50Hz, Cast resin dry type indoor Transformer 2Nos (1No standby) with all standard accessories linked with a 12kV Load break SFU with HRC fuse shunt trip, remote tripping mechanism, seal off bushings etc. including all control wiring, testing of relays/CTs etc. installation shall be done as per standards and as per CEA regulations applicable. And all related accessories and works included as per the NIT conditions.Prepration of drawings, submitting to electrical inspectorate getting initial approval submitting completion report laisoning, conducting inspection and getting final Sanction, Prepration of completion report and annexures, submitting to KSEB conducting inspection etc complete

Bidder Name

BINUMATHEW