COMPRENSIVE ANNUAL MAINTENANCE CONTRACT CAMC FOR SHIPLIFT SYSTEM FOR A PERIOD OF FIVE YEARS AT NAVAL SHIP REPAIR YARD KARWAR.

Amount

Manpower/ Service Charges for undertaking the AMC (Per year)

All routines to maintain Shiplift under Lloyds classification:- Survey to be undertaken by Classification society as per Classification society Code of Lifting Appliances in Marine Environment - Jan 1987 Chapter 4, Section 4.4 or equivalent IACS. The Contractor is to undertake all routines and maintenance as required by classification society. The system is to be maintained under classification for the duration of the contract. (Per year)

Adjustment of Hoist Stub Axels (per hoist) (as and when required)

Touch up Painting of Platform structure @ 4 sqmtrs/ltrs/coats - 01 or 02 coats, total 1000 micron approx. (20% of total area per year)

Complete Steel survey of the platform under classification society (Per year)

Associated steel renewal (Steel provided by contractor)

Renewal of Malaysian Balau Timber

Major overhaul of Gear boxes (per hoist) (as and when required)

Supply, installation, commissioning and testing of Centralised AC system (24 TR) of Shiplift Control Tower

Maintenance of Air Conditioning System of the Shiplift Control Tower (Complete overhauling with maintenance)(per Quarter)

Conservancy of Shiplift area, shiplift control tower and berth area (Per quarter)

Complete overhauling of five capstan, repairs, replacement of spares, if found defective (twice during Contract period)

Rocol RD 105 Grease (Wire ropes)

EP 2 Grease (Sheave + Hoist Components)

Cardium Compound – Shell (Open Gears)

Servomesh SP 320 (for replacement of oil and further top up on following years)

Servo Mesh SP 320 (Capstan Gear Box )

White Spirit

Thinner

Gear box Gasket sheet 2mm

Motor Gasket

Brake Spring

Coupling Rubber Gasket

Motor brake assembly complete set

Flexible coupling assembly

Brake friction disc

Brake coil kit

Ethernet Module

PLC Battery

PLC CPU

CPU Backplane 10 Slots

CPU Backplane 08 Slots

Capacitor 680 MFD,250V

Bridge Rectifier Block 5 Amps

Busman Fuse 5A

Busman Fuse 3A

Pawl Limit Switch (as per sample)

Pawl Solenoid

Limit Switch (NLU/FLU)

Emergency Push Button

Power/Control Terminal Box suitable Rubber Gasket

Three Pole Circuit Breaker ( MCB )

UPS 110 to 110 AC 2000 VA

24 V DC / 7.5 A Power supply unit

Four pole contactors 24 V DC (MM00)

Four pole contactors MM00 (110 V AC)

Rechargeable battery (12 V 26 AH)

Power Failure Relay (PFR)

AC Current Transducer Input 0-1, Range 0-60 A, CTR/1A, Output 4-20mA, AUX VOLT 24

Hoist Motor Starter Contactor

Current Transformer 60/1 7.5-1 (as per sample)

Motor Over Load Protector

Up/down Mechanical interlock

Hoist motor Compartment Knob as per sample

Oil Seal 220x250x15

Oil Seal 50 X 72 X 08

Breather Filter (Gear Box)

Wire Ropes (A side) RH Lay (Green)

Wire Ropes (B side) LH Lay (Red)

Lower Sheaves Bearing 32040

Sheave Seals (Clark Bearing Seals).

Grease Nipple for sheaves, pillow block and capstan bearings (as per sample)

Elbow Lubricant fittings as per sample

Lower Sheave Complete Set Lower Sheave Complete Set Complete Lower Sheave Cartridge with Bearings as per drawings and LR certified Includes:- (a) Mfg of 1080 Φ sheave as per IS 2707 grade UT level II and LR certified as per dwg no 502-04 – 1 nos (b) Mfg of 990 Φ sheave as per IS 2707 grade UT level II and LR certified as per dwg no 502-03 – 3 nos c) Sheave shaft forged to BS 970817 M 40 (EN 24) and LR certified as per Dwg no 501-04 – 1 nos (c) Sheave shaft forged to BS 970817 M 40 (EN 24) and LR certified as per Dwg no 501-04 – 1 nos (d) End cap as per dwg no 503-01. MIL ASTM A 572 grade 50 – 2 nos (e) Distance piece as per dwg no 505-03 Mat IS 2062 Gr B, LR certified – 1 nos (f) Spacer plate of IS 2062 Gr B as per dwg 504-01(sheaves) – 4 nos (g) Double Lip Clarke seals CWI-320420X – 8 nos (h) Lubrication fittings as per dwg – 1 set (j) Bearing spacer inner / outer – 8 nos (k) Bearing 32040 – 8 nos

Distance piece as per dwg no 505-03 Mat IS 2062 Gr B, LR certified

Lower Sheave Securing Bracket with 02 in bolts as per drawing /specification

Four Pole Contactor 240V AC

Single Phasing Relay HLVD2

Power Contactors

HF Fuses, 63 AMPS

HF Fuses, 30 AMPS

HF Fuses, 6 AMPS

HF Fuses, 4 AMPS

HF Fuses, 2 AMPS

Hand Switch assembly-complete

Capstan brake assembly including EM Brake-0, Rotating Friction Disc-01,Spring-06,

Motor Bearing (Capstan)

Tapper Roll Bearing

Self-Adjustment Bearing

Malaysian Balau Timber (Cum)

Rail Clips molynuex

Rail Clip securing Stud & Bolts with washer

Coach screw with washer as per sample for securing Malaysian balau wood

Shim Pack -100x340, 1mm

Shim Pack – 260x340, 1mm

Rail Shims – 100x 340 , 0.5mm

Rail Shims - 100 x 340,0.25mm

Rail Shims – 100 X 340, 0.1mm

Signal Conditioner Cable .75 SQ mm BELDON make 9418 or equivalent

Control Cable 19Core, 2.5 sq mm XPLE cable

Control Cable 12Core, 2.5 sq mm XPLE cable

Control Cable 7Core, 2.5 sq mm XPLE cable

Syncrolift Private Limited

NORINCO PRIVATE LIMITED