Rates called for Preparation of estimation for Purchase & installation of Machineries & Equipments for MRF facility at Pothnal of Manvi Taluka of Raichur District

List of Equipments & Machineries proposed for 10 TPD Capacity planned at Pothnal, Manvi, Raichur Annexure-A

Sl. No. Item Category Item Details Specifications Units Qty

A. Procesing Equipments

1 TROMMEL Dry Waste Screening Trommel With Feeding & Bottom Conveyor 1.Machine Type Trommel/Rotary screener 2 Screener Type Drum Type - Shaft Less. 3 Production/processing capacity 1 to 1.5 Metric Ton/Hour 6 Diameter of trommel1,200 mm minimum 7 Length of trommel 4000 MMLeg support height1200 mm8Overall height of machine from floor level 2400 mm approximately. Design to be finalised at the stage of installation based on site conditions 9 Drive type Gear box10 Gearbox make Duro drive/premium/ Bonfiglioli /as per iso standard11Drive motor/gearbox capacity5HP-50Hz with 440V 12 Drive motor/gearbox make/manufacturer Bonfiglioli/Standard ISO Certified 13Screen Holes Opening Dia80MM.14Screen Thickness5mm15 Total machine weight including all components1.5 to 2 MT16Protective casing around the trommel - MS sheet thickness2mm thick MS sheet to avoid spillage17 TRANSMISSION CHAIN AND SPROCKET [ DUPLEX] 18Chain covers MS sheet thickness2.5 mm19Material used for fabricationMild steel20Type of SupportMounting Legs Self-Support Structure. Design to be finalised at the stage of installation based on site conditions21Type of dischargeChute as per site requirement22Motor Make ABB/SIEMENS23Inclination3-5 degree as per site requirement24No of roller425wheel typeRubber tyre 26 Side cover2 MM THICK, MS SHEET TO AVOID SPILLIAGE27Output RPM 10 TO 15 (control by Variable Frequency Drive)28Material of constructions Mild steel29Bearing size50 to 6 mm 30 Bearing make/manufacturerSKF/NBC/ARB31Chute for discharge of the fines componentDesign will be as per site requirement at the time of installation to accommodate integration to the fines conveyor dimension 32 TROMMEL BOTTOM CHUTE 2 MM THICK, MS SHEET TO AVOID SPILLIAGE33 SCREEN SUPPORT STRUCTURE & BASEISMC 12534Civil & Electrical Works Including Earthing DetailsIncluding Electrical Wiring till the Client provided Power Point complete and any civil works (Foundation etc) required to be intimated immediately after getting the work order with Proper drawings & Dimensions35Design & DrawingsApproval to be taken before production and Coordination drawing to be made before Installation36Pricing & AMC Everything to be inclusive till handing over in working condition with Proper AMC of 3year Inclusive of Warranties for MachineryParts37Supplier must provide all tools required for service and repair of the equipment BOTTOM No 1

2 Weighbridge Weighbridge – 60 Ton– Quantity: 01No. A PLAT FORM STRUCTURE (Four Modules) 1 .Each module shall be seal welded including top plate and contain U Beams. 2 Depth of each module shall be 258 mm and width shall be 1500 mm. 3Complete structure is fabricated using High tensile plates of grade IS: 2062:2006 E 410/BSK 46 steels having min yield strength of 410 MPa (No rmal MS plates are 250 Mpa)4 All welding is done using High tensile wires which is compatible to high tensile grade of steel. B)LOAD CELLS: 1Double Ended Shear Beam Load Cells.2Capacity: 40 klb each3Number of Load Cells: 6 No’s4Rated Output: 3.0 +or – 0.25% mV/V 5Total Error: 0.050+or-% of Applied Load 6Zero Return after 30mins: 0.050+or-% of Applied Load7Temperature Effect on Out Put: 0.004+or-% of Applied Load/*C8Temperature Effect on Zero: 0.007+or-% of Applied Load/*C 9Zero Balance: 3.0 +or-% of Applied Load/*C 10 Temperature range: Operating: -30to+80 *C 11 Safe Overload: 150 %of Rated Capacity 12 Ultimate Overload: 300 %of Rated Capacity 13 Excitation: Recommended: 10 Volts AC or DC 14 Excitation: Maximum: 15 Volts AC or DC 15 Input Impedance: 780+20 Ohms16Output Impedance: 705+5 Ohms17Insulation Impedance: >1000 Mega Ohms18Deflection at Rated Capacity: <0.4 mm19Construction: Electro less Nickel-Plated Alloy Steel20 Environmental Protection: IP 68 C) DIGITAL INDICATOR features: 1Can store up to 20,000 records.2 Direct print without computer.3 Graphical LCD Display with pleasant green backlight.4Factory Calibration Restore Function.5 Preferable with Bluetooth connectivity Weighing & Interface Related Features:1 Auto log of weight when stable. 2Multi range limit for capacity and interval.3 No weight tampering possible since calibration is password protected.4 RS 232(2 no’s) & RS 485 full duplexes.5 RS 485 full duplex (Modbus ASCII).6Digital input/ output (14 no).7PS2 (for PC key board interface/Bar code scanner).8Centronics (for parallel interface printer).9Gripped load cell connector which avoids loose connection.Input /Output Devices:1 Standard windows keyboard can be used (Optional).2 Any Centronics printer can be interfaced (Optional).3On – line print option after record saving.Data Related Features:1Can store up to 20,000 records.2PLU (Product Look Up) for material name.3 PLU storage capacity of maximum 5,000 items with the function of copy, edit and delete.4 Basic formula settings for fields.5Standard pre – configured reports.6 All menu functions operation through key board D) Protection Devices: Features: 1 Should protect load celis against surges caused by lightning. 2 Repeated auto-resetting operation without maintenance 3 Reliable protection through high surge absorption capacity. 4 Weather proof enclosure. 5 No effect on system accuracy. E. SOFTWARE FEATURES: 1 Multi user software. 2 Compatible to SAP and ERP. 3 Master database for tare weight. 4 Report selection based on customized fields. 5 Sift wise options. 6 Multi ticket templates. 7 Export option for reports. 8 Preview option for printing. 9 Time based selection for duplicate printing 10 Selection of different criteria for dolotion of records F) GENERAL TERMS 1 Including Electrical Wiring till the Client provided Power Point complete including earthling details to be intimated immediately after getting the work order with Proper drawings & Dimensions 2 Any modification at site or civil work like foundation etc. to be undertaken by equipment provider. 3 Design & Drawings - Approval to be taken before production and Coordination drawing to be made before installation inspection Factory Inspection & Tral Run to be provided before dispatch 4 The Supplier will provide an AMC up to 1year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair/Service/Maintenance an standby equipment to be provided by supplier, 50 that the work should not be on HOLD 5 If any additional work for Equipment's/Panels/Electrical Wiring, Electrical Earthing, Cabling, machine Drawing, Hydraulic circuit, Electrical circult drawing with Trouble shooting with detailed Operational & Maintenance Manual etc should be brought in notice in advance. 6 If Equipment failed to perform within Iyear of its Commissioning 100% newly replacement of equipment to be done in free of cost. 7 Project Site Visit is Compulsory for Suppliers before Production of Equipment for Dimensions & Queries and Machine Drawing is Compulsory to Submit to ZP for Approval. No 1

3 Weighing scale (2 no's) min 1000 Kg capacity 1 Model DS415 2 Capacity 1000kg 3 Accuracy 50 gm 4 Frame MOC MS 5 Platter MOC MSC 6 Platter size 1000X1000mm Note 3 year warranties for all machinery parts and structure. Free service including replacement of spare parts will be included with the costing for this initial 3 year period. If Equipment failed to perform within 1year of its Commissioning 100% newly replacement of equipment to be done in free of cost. No 1

4 Diesel Generator Diesel Geneartor-10 KVA a) Diesel Engine: FOR 10 KVA Engine water cooled Self-start four strokes1, 2-cylinder Diesel engine at 1500&3000 RPM, with standard accessories. · Battery Charging Alternator · Engine safety Sensors (LOP & HWT) · Air Cleaner · Lube Oil Filter · Fuel Filler b) Alternator CG / MeccAlte at 1500 &3000 RPM AT 0.8 lagging power factor at 415 Volts suitable for50 Hz system. The alternator shall confirm to IS: 4722/BS: 2613 and should be suitable for tropical condition. c) Manual Control Panel: Digital Manual should be equipped with 16-bit high speed RISC Processor based controller. It displays the following parameters: · Voltage · Frequency · Current · KVA · KW· KWH· Pf· Rpm· Cumulative Run Hours· Oil Pressure · Coolant Temperature· Charging Current (DC Amp Meter) d) The Controller should provide the following safety to the engine:· Under & Over Voltage· Under & over Frequency· Under & Over Speed· Overload· Low Lube Oil Pressure· High Coolant Temperatur Emergency e) ACCESSORIES: Fuel Tank: Daily service fuel tank of sheet metal of suitable size complete with air vent, inlet, and outlet connections. BATTERIES: One No. battery of 12volts each in dry and uncharged. f) 5Years Warranty for Critical Engine Parts No 1

5 Twim Box Baler Twin box baler 60 to 100 ton Capacity 1 Machine Type Vertical Twin box baler (chamber swing type) 2 Baler classification Manual operation3 Material to be handled Baler will have to process all types of dry waste including but not limited to PET, rigid plastics, flexible plastics, paper, Old Corrugated Carton (OCC), textile waste, foot wear, etc 4 Motor & Pump 5 Main drive motor capacity 10-12.5 HP 6 Motor manufacturer/brand ABB/Crompton/Siemens 7 Hydraulic pump type Vane pump 8 Hydraulic pump manufacturer/make Yuken/Dowty/Polyhydron make 9 Hydraulic operating pressure 3,000 PSI 10 Hydraulic valve type Manually operated Directional Control Valve 11 Electrical control panel make Siemens make or equivalent 12 Electric control panel features Push buttons switch and light indicators 13 Electric cables Provide 10m armored cables for connection between machine and power source Structure 15 Number of bailing chamber Two Chamber size 635 mm (L) x 889 mm (W) x 1651 mm (H) (each) 16 Maximum bale size 635 mm (L) x 889 mm (W) x 1067 mm (H). 17 Structural plate thickness 10 mm - 6 mmThick (Pressing plate and bottom plate should be minimum 40 mm size). All metal sections to be of appropriate thickness and specification to ensure structural stability under normal operations. Design to take into considerations fatigue loading parameters to avoid any cracks or failures 18 Specification of metal used for fabrication of baler Mild Steel 19 Channels Ideally of a combination of 125 mm and 100 mm. Design should ensure structural stability and safe operations of baler. 20 Locking system Multipoint lock for safe operations 21 Guides Metal guide rods or guide bushes on pressing plate to be provided No 1

6 Metal Pallets (20 Nos) Storage of Bales As per Industry Standards Set 1

B. Material Handling Equipments

7 Wheeled Bins (10 Nos) 1100 ltr bub - Storage of Sorted waste Parameter & Specifications 1) Capacity 1100 liter 2) Size of Container (A x B x C) 1354 x 1373 x 1073 mm (‘A’ Height x ‘B’ Width x ‘C’ Depth) 3) Upper edge comb (D) 1206 mm 4) Wheel base width (E) 750 mm 5) Wheel base depth (F) 880 mm 6) Wheel base Diameter (G) 200 mm 7) Material High Density Polyethylene (HDPE) 8) Type: Material Injection molded 9) High resistance to Heat, chemicals and radiation 10) Dead weight 50 kg 11) Pay load 440 kg 12) Confirming Standards EN 840-1: 2020 13) Legs support 4 nos 14) Hand Grips Yes Set 1

8 Truck to transport waste to MRF (for dry waste transportation from GPs to MRF) Gross Vehicle Weight GVW (kg) 16020 Empty Vehicle Weight (Kg) 5520 Capacity (MT) 10.5 Wheelbase (mm) 3900 / 4255 / 5105 Cargo Body Length (Feet) 20 Height (Feet) 6.5 Cargo Body Width (Feet) 7.5 Engine BS VI (CRS diesel engine) Max. Power Output 160 hp @ 2600 rpm Max. Torque Output 500 Nm @ 1200-1800 rpm Transmission ET50S7 Gear Type 7-Speed: 7F (2 overdrive gears) + 1R Clutch Dia (mm) 330 Grade ability (%) 23 Steering Tilt and telescopic standard Power steering Turning Circle Diameter (m) 16.7 Ground Clearance (mm) 258 Battery 12 V - 100 Ah Fuel Tank Capacity (Liters) Anti- corrosive composite HDPE polymer- 190 (5252, 5804, 6101 mm) Brakes Air brake (Drum) Suspension Semi elliptical laminated leaf’s with helper GPS To be Provided with the Vehicle 25. Painting & Branding : Swachh Sankeerna Branding for truck, truck shall be painted with branding as per the provided images & the rates is inclusive of all these branding, Panting, Pitcure, Art work & Writings. 26. Aproval : ARAI Approved /Approval from Transport commissioner. 27. Roof : Has to be covered with Tarpaulin 28. Inspection: Factory Inspection & Trail Run to be Provided before dispatch 29. Pricing & AMC : The Supplier will provide an AMC up to 1year free service including any sparereplacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance an standby Vehicle to be provided by supplier, So that the work should not be on HOLD. No 1

9 Fire Safety Equipments Fire Alarm System Providing & fixing Fire Extinguishers and Alarms Systems with control panel (Lumpsum) etc complete work as per the direction of engineer incharge of work Set 1

Fire Extinguisher Two types of fire extinguishers are considered for the plant ABC class and CO2 class 4Kgs.

10 Barricade cones & signages Implementation of 5S System Providing & fixing Barricade cones, bumper for bay signage Boards (lumpsum) etc complete work as per the direction of engineer incharge of work Set 1

11 Track life lines Overhead Fall Protection System As per Industry Standards Unit 1

12 Lockers Lockers for Field Staff 25 door Personal locker Nos 1

13 Safety helmets & Station For Field Staff during Truck Loading (25 Nos) Industrial Safety Helmet IS: 2925, EN-397 Nos 1

E. Infra-Office

14 Table, Chair & Filing Cabinates Office & Shed essentials 01 Office Tables, 01 Computer Table, 02 Office Chairs, 02 Visitors Chair & 01 Filing Cabinets Set 1

15 PC, UPS & Printers for office PC- Processor 13th Gen Intel Core i5-13 (1.70 GHz), RAM : 16 GB, System type: 64-bit OS, x64-based processor, OS- Windows 11, or equivalent, Monitor: 23.8 inch FHD (1920*1080) IPS / Anti-Glare / Brightness: 20nits, SSD-512 GB, Keyboard, Mouse & Other Connecting Cables, Connectivity Type: Bluetooth, Wi-Fi, MS Office Home (Life time Warranty) UPS: Supply & Installation of 2KV UPS with 2 Batterys for Office of latest make with best brand Printer : B/w Printer with Scanner (Auto- Two Side Print), latest make with best brand Set 1

16 Industrial fans & LED lights Wall Mounted Fan : Heavy duty AC wall fan of 24 inch made of aluminum with a rated power of 180 W for operating at 230 V single phase supply confirming to IS: 2997(B) -1964. Wall fan shall be of single speed setting with 3 blades and an air delivery of 270 cmm. Operating frequency as 50 Hz and sweep of 600 mm. Ceiling Fan : Three blade ceiling fan with a rated power of 75W and operating at a speed of 380 RPM confirming to IS: 374 2019. Sweep size as 1200 mm Exhaust Fan : Five (plastic) blade exhaust fan with a rated power of 60 W and single speed control. Exhaust fan shall be with a speed in the range of 2200 – 2400 RPM and with a size of 250 mm confirming to IS : 12080:1987. LED Street light- Rectangular LED lights with luminaire system wattage of 250 W confirming to IS : 10322 (Part 5): 2012, with lumen output greater than 120 lumen/watt. UV stabilized polycarbonate optic lens and with IK07 impact resistance, mounting shall be of metallic adjustable bracket (SS) with eye bolt and fitted with 3 core connecting cable of ISI mark, including necessary accessories. LED light- Round LED light with luminaire system wattage of 100 W confirming to IS: 16103-2: 2012, with lumen output greater than 120 lumen/watt, UV stabilized polycarbonate optic lens and with IK07 impact resistance. Mounting shall be of metallic adjustable bracket (SS) with eye bolt and fitted with 3 core connecting cable of ISI mark including necessary accessories. LED Tube Light- T-5 LED tube light of 1200 mm length and 22 W power rating confirming to IS: 16103-2: 2012, With minimum lamp efficiency of 100 lumen/W and shell material made of polycarbonate lamp. Tube light should be of inbuilt driver type. Set 1

F. Monitoring devices & App

17 GPS Seamless Logistics For Vehicle As per Industry Standards Nos 1

18 IOT Digitization of data at MRF Providing & installation of IOT for Electronic Weighing Scale of (1000 Kg Capacity) Axxuracy to 100 gms etc to complete works per the direction of engineer incharge of work Set 1

19 CCTV Camera Secure & Monitored operation Supply & Installation of CCTV cameras, 2TB HDD, 8 Channels NVR with all accessories and visual display with all necessary copper wiring for proposed MRF shed Set 1

20 Biometrics Attendance Monitor of latest make with best brand Unit 1

G. Other requirements

21 Scrubber & Sweeper Ensuring hygenic working conditions Walk Behind Scrubber Dryer Model Scrubbing width 500 MM Brush Día 1*500 Brush pressure 20 Kg Productivity Rate 1750 Sqm/Hr. Solution Tank 33 Ltr Recovery tank 40 Ltr Brush speed 240/140 Voltage 230/24 Operating weight 70 Kg Dimensions 1226x960x455 Nos 1

22 Housekeeping equipments Lockers, Metal Almirah (6*3) Nos 1

23 Water purifiers & Water dispenser min 25 lts/hr Nos 1

24 blower etc Blowing Force 10-15 N Nos 1

25 PPE & Uniforms Uniform for Workers (25 labours) Apron IS: 4501-1981, (Qty. 2 Nos for each labour)-50 Nos, Safty Jackets (High Visibility/ warning) IS 15809-2017-25 Nos, Set 1

26 Other Safety essentials Surgical Mask IS: 9473-2002, IS:15323-2003-9125 Nos, Safety goggles EU 86/686/EFC, EN166/200/2 & ANSI/SEA Z87.1-2010 or equivalent -50 Nos, Chemical resistant Gloves Multi-Use IS: 4770-1991 & EN -388 & EN-374 (2016)-600 Nos, Bouffant Caps IS: 2925-1984, CE-EN- 397 ANSI Z891-2003-9125 Nos, Safety Shoes IS: 5852-2004 & IS 15298(Part-2)-2011-25 Nos, Ear Plugs IS:6229:1980-300 Nos, Hand Sanitizers 1000 ML IS: 4117-2008-25 Nos, Set 1