REPAIR MAINT OF DG SETS AND ALLIED SERVICES UNDER GE WEST BAREILLY

Amount

General servicing of DG Set including B check ,cleaning of machine,replacement of oil filter,fuel filter and air filter ) cleaning of fuel tank, checking of oil level,checking of tension in fan belts,checking and repair of leakages in hose pipe, proper adjustment of tappet, checking of Governor control assembly, radiator and ensure the smoke less and fluctuation less voltage supply after servicing.complete all as per manufactaures recommendations for following capacity and make of DG sets. Note: (i) Rate of all filters deemed to be included in the quoted rate of general servicing of DG Sets. (ii) Engine Oil will be supplied free of cost by the department but refilling will be done by the contractor.

125 KVA Cummins/ Kirloskar DG Set

500/600 KVA Jackson Kirloskar DG Set

63 KVA Kirloskar/Ruston/Ashoka Leyland DG set

100 KVA Kirloskar DG set

20/40 KVA DG set Make : Kirloskar

15/10/7.5 KVA DG set Make : Kirloskar

Dismantling / stripping diesel engine of DG Det of 63/40 KVA rating capacity after separating alternator from common base frame setting a side for repair/replacement of all components/accessories including preparation of list of spares which are ascertained to carry out repair /replacement of detained inspection complete all as specified and directed. Note :- Spares shall be measurd & paid separately under relevent items of Sch 'A'.

Supply and fixing of the following spares for DG Set 63/40 KVA Make- Kirloskar required to be replaced under relevant item here in before complete all as specified and directed :-

Piston std size Cat Part No. as existing.

Piston Ring Cat Part No. as existing.

Piston Pin Cat Part No. as existing.

Cylinder liner (Sleeve) Cat Part No. as existing.

Exhaust valve Cat Part No. as existing.

Inlet valve -Cat Part No. as existing.

Packing kit Cat Part No. as existing.

Oil Seal Cat Part No. as existing.

Oil Pressure guage Cat Part No. as existing.

Kit "O" Ring Cat Part No. as existing.

Fuel flexible pipe Cat Part No. as existing.

Oil Filter with gasket Cat Part No. as existing.

Diesel filter with gasket Cat Part No. as existing.

Connecting Rod bush Cat Part No. as existing.

Thrust washer Cat Part No. as existing.

Valve guide inlet and outlet seat Cat Part No as existing

Cylinder Head Gasket Cat Part No as existing

Packing kit.Cat Part No as existing

Fuel injection pipes.Cat Part No as existing

Air Filter Cat Part No as existing

Primary element

Stop Solenoid

Dismantling / stripping diesel engine of DG Det of 125 KVA rating capacity after separating alternator from common base frame setting a side for repair/replacement of all components/accessories including preparation of list of spares which are ascertained to carry out repair /replacement of detained inspection complete all as specified and directed. Note :- Spares shall be measured & paid seperately under relevent items of Sch 'A'.

Supply and fixing of spares for DG Set 125 KVA Make Kirlosker, Cummins required to be replaced under relevant item here in before complete all as specified and directed .

Piston std size Cat Part No. as existing.

Piston Ring Cat Part No as existing.

Piston Pin as existing.

Cylinder liner 22001-40847

Exhaust valve Cat Part No as existing

Inlet valve Cat Part No as existing

Packing kit (Gasket) Cat Part No as existing

Oil Seal Cat Part No as existing

Oil Pressure guage (Precell) Cat Part No as existing

Kit "O" Ring 7B -Cat Part No as existing

Fuel flexible pipe Cat Part No as existing

Oil Filter B-Cat Part No as existing

Diesel filter Cat Part No as existing

Connecting Rod assembly make kirloskar cat part as per existing

Thrust washer YD -Cat Part No as existing

Valve guide inlet and outlet seat Cat Part No as existing

Cylinder Head Gasket / packet kit.

Fuel injection pipes.

Valve Solenoid

Air Filter Cat Part No as existing

Reassembling the diesel engine after top overhauling and installation in its original place/position including testing commissioning of DG Set complete all as specified and directed of following capacities:-

(a) DG Set 63/40 KVA cap Make Kirloskar

(b) DG Set 125 KVA cap Make Kirloskar/Cummins

Griding, polishing of cylinder head, cylinder valve seats, valve guide etc all as required for best overhauling for DG Set 63/40 KVA Make- Kirloskar/Ruston complete all as specified and directed

Griding, polishing of cylinder head, cylinder valve seats, valve guide etc all as required for best overhauling for DG Set 125 KVA Make- Kirloskar/Cummins complete all as specified and directed

Overhauling, servicing/calibration of FIP (fuel injection pump) assembly of DG Set 125/63/40 KVA Make: Kirloskar/Ruston including replacement of nozzle /injection delivery valve holders benjo bolt copper washer roater bearing etc including testing complete all as specified and directed.

Suppy and fixing following spares parts of FIP of DG Set 63/40 KVA Make: Kirloskar/Ruston complete all as specified and directed (only unserviceble parts shall be replaced after inspection):-

Elements of FIP (Make MICO 1200240183)

Nozzle (-do-) 1267230814

Plunger

Delivery valve (-do-) 14185220471 HP

Benjo Bolt (-do-) 29112037051 HP

Seat Washer

Bearing

Tappet roller bush pin

Control Rod 1416024007

Fly weight assembly

Governer spring

Packing/Gasket 1411015052

Suppy and fixing following spares parts of FIP of DG Set 125 KVA Make: Kirloskar/Ruston complete all as specified and directed (only unserviceble parts shall be replaced after inspection):-

Elements of FIP (Make MICO 1200240183)

Nozzle (-do-) 1267230814

Plunger

Delivery valve (-do-) 14185220471 HP

Benjo Bolt (-do-) 29112037051 HP

Seat Washer

Bearing

Tappet roller bush pin

Control Rod 1416024007

Fly weight assembly (MICO) 1428194000128

Governer spring

Packing/Gasket 1411015052

Coolant for radiators

Overhauling, servicing/calibration of PT(Pressure Time) pumps assembly and Injector of DG Set 125 KVA Make: Cummins including replacement of Gear Pump /Pulsation Damper/ Teco Shaft/Main shaft and injector parts, Fly weight assembly bearing etc including testing complete all as specified and directed.

Suppy and fixing following spares parts of PT pumps and Injector of DG Set 125 KVA Make: Cummins complete all as specified and directed (only unserviceble parts shall be replaced after inspection):-

Gear Pump

Main Shaft

Techo Shaft

Throttle Shaft

Fly Weight assembly

Pulsation Damper

Bearing

Filter screen

Packing/Gasket Set

Barrel Plunger aasembly of Injector

Injector Cup of Injector

Supply and fixing of the following spares as per OEM recommendation for DG Set 500/600 KVA Make- Jackson Kirloskar complete all as specified and directed :-

Oil Cooler Gasket

Oil Pan Gasket

Cylinder Head Gasket

Cylinder Head Cover Gasket

Water pump Gasket

Exhaust Manifold Gasket

Intake Manifold Gasket

O' ring Kit

Fan V Belt

Water Pump V Belt

Bearing

Cooling Nozzle

Thermostat

Impeller Water Pump

Sensor Tech complete

Water Separator

Supply , installation , commissioning and testing of Governor Controller Assembly complete Model - DWC-2000 Cat part No 65.11220.7008 CE certified . For 500 KVA DG sets Make - Jackson Kirlosker

Supply , installation , commissioning and testing of Digital Display Controller card complete for Electric Control Panel of 500/600 KVA DG sets Make - Jackson Kirlosker

Supply , installation , commissioning and testing of Electric Actuator Assembly complete for 500 KVA DG sets Make - Jackson Kirlosker

Supply , installation , commissioning and testing of self starter 24 Volt make Doosan or equilavent as per sample for DG Set complete for 500/600 KVA DG sets Make - Jackson Kirlosker

Supply , installation , commissioning and testing of Priming Pump complete for 500 KVA DG sets Make - Jackson Kirlosker

Supply , installation , commissioning and testing of Relief Valve assembly complete for 500 KVA DG sets Make - Jackson Kirlosker

Dimantling of FIP (fuel injection pump) assembly and FIP nozzles, Reassembling after repairing and calibration ,setting injection timing to aasure smoke less operation of DG Set 500/600 KVA Make: Jackson Kirloskar complete all as specified and directed.

Repairing/servicing/calibration of FIP (fuel injection pump) assembly of DG Set 500/600 KVA Make: Jackson Kirloskar including replacement of all unserviceable spare parts for 10/12 nos of cylinder engine of DG set including testing complete all as specified and directed.

Repairing and calibration of FIP Nozzle of DG Set 500/600 KVA Make: Jackson Kirloskar including replacement of all unserviceable spare parts for 10/12 nos of cylinder engine of DG set including testing complete all as specified and directed.

Opening of Cylinder Head , tappings , Griding, polishing of cylinder head, cylinder valve seats, valve guide etc and reassembling including tappet setting testing and trial complete all as required for best operation for DG Set 500/600 KVA Make- Jackson Kirloskar complete all as specified and directed

Rectification of water contamination i.e. water entering in Oil Chamber including replacement of seals and gaskets and nut bolts etc complete all as specified and directed

Repair of Governor Controller including setting and adjustment of Droop speed mode control Fuel control , stability controll, over speed control and testing complete of DG set Cap 500/600 KVA DG set Make- Jackson Kirloskar

Repair of Electric Control Panel of DG set of cap 500/600 KVA DG set Make- Jackson Kirloskar

Supply and fixing in replacement of Relay Card with Relay complete of Electric Control Panel of DG set of cap 500/600 KVA DG set Make- Jackson Kirloskar

Dismantling of radiator of DG Set 40 KVA/ 63 KVA / 125 KVA Make Kirloskar/ Ruston/Cummins complete all as specified and directed.

Repairing of radiator 40KVA/ 63 KVA / 125 KVA DG Set of make Kirloskar/ Ruston by brazing, soldering and cleaning of fins and descaling of tubes, replacement of new hose pipe set with clamp and fixing in original position and testing complete all as specified and directed.

Supply , and fixing including testing of radiator core of copper of 63 KVA DG set Make- Ashoka Leyland/Kirlosker/Ruston as per sample complete alla s specified and as directed.

Supply , and fixing including testing of radiator core of copper of 125 KVA DG set Make- Cummins as per sample complete alla s specified and as directed.

Dismantling unserviceable self starter 12 Volts of following capacity DG set of Make Kirloskar/ Ruston/Cummins and repair/maint by replacement of worn out parts like bendix pinion, piston, bush housing armature field coil, carbon bushes etc and refixing and testing for following cpacity complete all as specified and directed.

63 KVA & 40 KVA

Supply , installation , commissioning and testing of self starter 12/24 Volt make lucas/Bosch or equilavent as per sample for DG Set complete for 125 KVA DG sets Make - Kirlosker,Cummins

Supply , installation , commissioning and testing of self starter 12 Volt make lucas/Bosch or equilavent as per sample for DG Set complete for 63/40/20/10 KVA DG sets Make - Kirlosker,Cummins, Ruston

Dismantling, broken terminal shaft with MS cover for alternator of DG Set of any make /capacity and supply and connecting new terminal plates and cover of 1 mm thick MS sheet for alternator including cable connection complete all as required at site to complete the job as per approved sample complete all as specified and directed.

Dismantling of alternator from engine and stripping /opening replacement /rewinding the alternator with copper super enamelled wire of existing size and A class insulation for 63/125 KVA alternator make Kirloskar /Cummins /Crompton and refixing after alignment complete all as specified and directed.

S & F rectifier for DG Set 63/125 KVA cap Make Kirloskar complete all as specified and directed.

S&F Hr Run M/ Hr Meter including RPM Meter cable connection through Engine by making provision as necessary as per site requirement complete all as specified and directed.

S &F of turbo charger repair kit make ; Garrett Cat Part No. 0612321000 for 125/63 KVA DG Set Make - Kirloskar complete all as specified and directed.

S & F Core assembly of turbo charger Make Garrett complete all as specified and directed.

S & F Turbo charger garrett for kirloskar DG Set complete all as specified and directed.

S & F diesel fuel flexible pipe for DG Set of any capacity / Make complete all as specified and directed.

S&F of oil pressure pipe as per sample Make : Ashoka Leyland complete all as specified and directed.

S & F hose pipe flexible Cat part AK 5040 SS of Make Cummins

S & F hose pipe flexible Cat part AK 6065 SS of Make Cummins

S & F Oil cooler for DG Set 63 KVA/125 KVA capacity of make Kirloskar complete all as specified and directed.

S & F Lubricating oil pump for DG set 63 KVA/100 KVA capacity of make : Kirloskar and testing complete all as specified and directed.

S&F in repair cut out 12 Volts automatic of make : Lucas/Bosch and testing complete all as specified and directed.

S & F ignition switch with replacement of auto wiring suitable for DG Set of any capacity make complete all as specified and directed.

S & F battery charger suitable for charging of battery 12 Volts 90/180 AH with charging current 0-10 Amps, input voltage 230 Plus complete all as specified and directed.

S & F alternator for battery charging 12 Volts 180 AH with pulley complete all as specified and directed.

S & F battery cables of following sizes complete all as specified and directed:-

(a) 78 " long (+)

(b) 78" long (-)

S & F battery terminal brass heavy duty complete all as specified and directed.

S & F of battery charging meter (0-30) range complete all as specified and directed.

S & F oil temperature gauge Make AE, Dass Mesh, Siemens complete all as specified and directed.

S & F superior quality asbestos ropes 8 mm dia duty bed resistant ISI Marked of make : Everest / Crompton complete all as specified amd directed.

Supply only distilled water in 5 Ltr Jericanes complete all as specified and directed.

S & F Anti vibration pad set for DG Sets as per site requirement complete all as specified and directed.

S&F Fan belt of following sizes complete all as specified and directed :-

Repair of Electric Panel of DG set capacity 125 KVA make- Kirlosker Bliss without any damage to the serviceable equipments complete all as directed.

Supply and fixing in replacement of following spares/parts of Electric Panel of DG set capacity 125 KVA make- Kirlosker Bliss

Pro com controller

Relay Card

Oil safety controller

Engine Temperature Safety controller

Battery charger 24 Volts

Connection plate

Push button with NO NC

Toggle switch

CT(current transformer) 6500T/6600T

Engine Harness

Panel Harness

OEM relay with base

LED lamp

Ampmeter

Repair/Maintenance of Automatic Voltage Regulator (AVR) of DG Set of Capacity 500 KVA/600 KVA installed at MH including replacement of all minor and major parts like Ics, Rectifier,diodes, capacitors, resistance, relay,Printed circuit board etc. and refix the same after complete repair and testing on load complete all as specified and directed.

Supply and fixing in replacement Automatic Voltage Regulator (AVR) of DG Set of Capacity 500/600 KVA of the existing make type and capacity and testing on load complete all as specified and directed. Make : as per existing/as recommended by OEM.

S&F in replacement Automatic Voltage Regulator (AVR) of DG Set of following Capacity. Make Cummins/Kirloskar/Ruston and testing on load, complete all as specified and directed. Note:- The AVR installation should be done through experienced electrician cum DG mechanic and the AVR should be capable of regulating and maintaining the desired Voltage rating after installation.

(a) DG Set 125 KVA

(b) DG Set 100 KVA

(c) DG Set 63 KVA

Supply and fixing Battery 12 Volt 88 AH Make: Exide/Luminous complete all as specified and directed

Supply and fixing Battery 12 Volt 150 AH Make: Exide/Luminous complete all as specified and directed

Supply and fixing Battery 12 Volt 180 AH Make: Exide/Luminous complete all as specified and directed

M&L spray painting to external surface of DG set as per colour code with two coats of synthetic enamelled paint of Ist quality over a cost of red oxide primer including prepration of old painted surface and writing of SM NO and MES NO ,date of installation of set, capacity and make and pump house No complete all as specified and directed.

Repair/maintenance of DG sets of any capacity ranges from 10 KVA to 600 KVA and any make and Model by qualified DG Set mechanic cum electrician by testing of complete units, and panels and governor Control setting and voltage fluctuation rectification including testing of self starter and battery and AMf panel and control panel etc and find out/detect the faults by setting/adjustment and rectify the defects in situ by using required spares and repair jobs and cleaning / normal maintenance to the DG Set complete to make the DG set functional in all respect and ensure the functionality by providing the functionality/serviceabilty report form user complete all as directed by Engineer-in-charge. Note: (a) Spare parts and repair jobs of DG sets are measured separately under relevant items. (b) Register must be maintained by the contractor for the jobs carried out during breakdowns attending complaints and rectification of faults. (b) In this job only breakdown faults will be measured as a job. and Minor and other major repairs and periodical,general servicing and preventive maintenance will be not considered in this job it will be measured in the respective repair jobs/refixing of spares items sub part. (c)The complaint lodged regarding unserviceability of DG set must be attended by the qualified technician within 1 hour of complaint lodged and must be rectified on same day . A penalty of 1000 per day will be deducted from the contractor dues if complaints not attended or not rectified.

M&L for Earthing complete with galvanized earth plate electrode of size 60 cm x 60 cm x 6.00 mm buried directly in ground vertically at a depth not less then 2.25 Mtrs below normal ground level with top edge of earth plate at a depth not less then 1.5 Mtrs below normal ground level surrounded from all sides by 15 cm thick packed layer of charcoal dust and common salt filling in alternate layers and electrode connections by using Galvanized iron strip 32 x 6 mm by means of bolts, nuts, check nuts and washers made of galvanized iron and protected by light grade 40 mm dia GI pipe upto test point or main control board and GI pipe light grade 20 mm bore for watering and including funnel, wire mesh, RCC pit cover and PCC chamber pit with PCC 1:3:6 type C2 (using 40 mm grade stone aggregate) including excavation and earth work in any type of soil, returning, filling in soil and disposal of surplus soil to a distance not exceeding 50 Mtrs all as specified and shown on plate No 05 of SSR Part I 1991.

M&L Galvanised iron strip of size 32x6 mm burried in ground and wall and connected properly to the earth test points

Notes: (i) Complaints pertaining to DG Sets shall be resolved by the contractor within 24 hrs of getting complaints. In case of failure on the part of contractor to resolve to the complaints within stipulated time, a penalty of Rs 500 per day per complaint shall be imposed on the contractor. (ii) The contractor or his authorised representative shall report to the concerned JE E/M at 09:00 hours dailly on all working days to receive order/instructions of the work. A register shall be maintained to record all orders & instructions and their complaints and is to be signed by the contractor/his representative and the Engineer-in-charge/JE E/M concerned. (iii) Work done register to be maintained by the contrator.

SONI ENTERPRISES

Ishtiaq and Sons

VIJAY ENTERPRISES