Annual Rate Contract for Mechanical Maintenance Jobs at HURL Gorakhpur

Amount

Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of CS pipe & pipe fittings to work site. Rates of fabrication should be per inch dia. The fabrication of Mitre bends of various sizes and type will be included in the job. Rate per inch nominal dia of Pipe per welding joint

Upto & Including Sch 40

Above Sch 40 & upto Sch 80

Above Sch 80 & upto Sch 160

Root run by TIG welding only

Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of SS pipe & pipe fittings to work site. Rates of fabrication should be per inch dia. The fabrication of Mitre bends of various sizes and type will be included in the job. Rate per inch nominal dia of Pipe per welding joint

Upto & Including Sch 40

Above Sch 40 & upto Sch 80

Root run by TIG welding only

Fabrication including cutting, edge preparation, TIG cum Arc Welding (By IBR qualified Welder), providing reinforcement pads at branch connection, if required, transportation and assistance for X-Ray & Stress Relieving of Alloy Steel & Carbon Steel pipes and TUBES (IBR) and pipe fittings to Work Site. Rates of fabrication should be per inch dia. Rate per inch nominal dia of Pipe per welding joint

Above Sch 40 & upto Sch 80

Above Sch-80 and upto Sch-160

Carbon Steel Tubes

Alloy Steel Tubes

Gas cutting of old pipes, flanges & other fittings & shifting to sites as per instruction of Engineer in charge: Rate per inch nominal dia of Pipe

Upto & Including Sch 40

Above Sch 40 & upto Sch 80

Above Sch 80 & upto Sch 160

Fabrication of Pipe/Tube/duct by heating/cold bending/rolling. Rate per inch nominal dia per Meter

Upto & Including 6 mm thickness

Cutting of MS/CS plate. Rate per running mtr

Upto & including 6 mm thickness

Above 6 mm upto 12 mm thickness

Above 12 mm upo 20 mm thickness

Above 20 mm thickness

Cutting of SS Plate. Rate per running mtr

Upto & including 3 mm thickness

Above 3 mm upto 6 mm thickness

Above 6 mm upto 10 mm thickness

Cutting of SS pipes, flanges & other fittings &shifting to sites as per instruction of Engineer in charge. Rate per running inch

Upto & Including Sch 40

Above Sch 40 & upto Sch 80

Above Sch 80 & upto Sch 160

Erection of pipe including lifting, placing on sleeper/racks at all elevation, levelling, alignment, jointing of flanges including insertion of gaskets and bolting and supply of manpower for testing and flushing, if required. Rate per inch Meter length of Pipe

Upto & including Sch 40

Above Sch 40 & upto Sch 80

Above Sch-80 and upto Sch-160

Fabrication of eccentric reducer and other fabrication out of plate fabrication. Rate per mtr welding length CS

Upto 6 MM Thickness

7 MM to 10 MM thickness

11 MM to 15 MM thickness

16 MM to 25 MM thickness

Running welding SS (Does not include fabrication)

Upto 6 MM Thickness

7 MM to 10 MM thickness

11 MM to 15 MM thickness

16 MM to 25 MM thickness

Rate per MT

Fabrication & Erection of Steel Structure like Staircase, Ladder Platform, Walkways, Railings ,Pipe Support etc.

Fabrication&Erection of Rectangular Vesels, Chutes, Hopper & Ducts etc.from CS Plate by Cutting, Grinding Welding etc from 5 mm to 25 mm thickness Plate.

Replacement of stair case grating and floor grating.

Replacement of damaged pre-fabricated Staircase/Floor Grating or fixing of new grating.

Dismantling of various type of Structure, Vessels,Pumps, Gear boxes, pipes,cooling tower fan,silencer,strainer,filter and Miscellaneous equipments by Gas cutting of bolts etc. Opening the bolts at various Elevation including opening of flanges, bolts, nuts welding alignment and allied jobs

Erection of various types of Structures,Vessels,Pumps, Gear boxes, pipes,cooling tower fan,silencer,strainer,filter and miscellaneous Equipment at various elevation including boxing up of flanges bolts & nuts, welding, alignment and allied jobs.

Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve,Deludge valve of all sizes. Rate per Inch Nominal dia of Valve

Valve upto 300 psi rating

Valve from 600 to 900 psi #

Valve 1500 psi and above.

Opening & Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, deludge valve,Butterfly Valve of all sizes. Rates when Valves are not Transported to Workshop (Mech) Rate per Inch Nominal dia of valve

Valve upto 300 psi rating

Valvefrom 600 to 900 psi #

Valve 1500 psi and above.

Rates when Valves are to be Transported to Workshop (Mech) Rate per Inch Nominal dia of valve

Valve upto 300 psi rating

Valve from 600 to 900 psi #

Valve 1500 psi and above.

Opening & boxing of Safety Valves including transportation of Valves to Workshop and back to Site.

Valve upto 300 psi rating

Valve from 600 to 900 psi #

Opening & boxing up of flanges and manhole covers: Note:1 Any flange rating falls in between two flange rating, payment will be made on the basis of higher rating flange. 2.For Safety Valve, the size will be taken of inlet flange rating.

Upto 300 psi rating

From 600 to 900 psi #

1500 psi and Above

Opening, Removal & boxing up of Dish End/End Cover of Heat Exchanger with hydrotest. Reate per Inch dia of Dish End. Note:1.Diameter will correspondence to the outer diameter of dish end flange. 2.Any dish end rating falls in between two rating, the payment will be made on the basis of higher rating dish end.

Upto 300 lbs rating

600 lbs to 900 lbs rating

1500 lbs rating & above

Opening, Removal & boxing up of Shell of Heat Exchanger with hydrotest. Note: For removal & boxing up of Shell, the weight of the Shell only shall be taken into account.

Removal of Shell of U tube bundle of Heat Exchanger

Boxing-up of Shell of U-tube bundle of Heat Exchanger with hydrotest

Replacement of Tube bundle of Heat Exchanger with hydrotest . Note:1.For removal of Exchanger from position the weight of complete Exchanger shall be taken into account. 2.For removal of Tube Bundle of Heat Exchanger the weight of Tube Bundle shall be taken into account.

Removal of Old Exchanger from position up-to 5 MT weight

Re-fixing of New Exchanger in position upto 5 MT weight

Removal of Tube bundle of Heat Exchanger

Re-fixing of Tube bundle of Heat Exchanger

Handling of equipments, vessels and other miscellaneous Items.

Handling of Equipment, Vessel Equipment Parts and other Misc items within Plant/Work-shop.

Shifting of Equipment Vessel Equipment Parts and other Misc items from One Plant to other Plant and from Plant to Workshop and vice-versa.

Opening/Inspection & Re-fixing of Demister.

Opening/Inspection & Re-fixing of Demister.

Supply of Contract labour for assisting HURL Employess including unplanned/unforeseen Plant Break-down/Shut-down Jobs:

Site Supervisor ( Skilled Labour)

Technician/ Mill Wright Fitter (Highly Skilled Labour)/Rotary Technician

General Fitter (Skilled)

Fabricator (Fitter - Skilled)

Rigger (Semi Skilled Labour Gr.B)

Welder (IBR- High Skilled)

Welder(Non-IBR)(Skilled Labour Gr.B)

Helper(Unskilled )

Turner/Machinist (Highly Skilled Labour)

Hydraulic torque tensioner(Highly Skilled)

PSV repair and tester(Highly Skilled)

Gas Cutter cum Grinder (Semi skilled)

Labour Rates (Over Time Rate per Hours)

Site Supervisor ( Skilled Labour)

Technician/Mill Wright (Highly Skilled Labour)/Rotary Technician

General Fitter (Skilled)

Fabricator (Fitter cum Gas cutter- Skilled)

Rigger(Semi Skilled Labour Gr.B)

Welder (IBR)

Welder(Non-IBR)(Skilled Labour Gr.B)

Helper(Unskilled )

Turner/Machinist (Highly Skilled Labour)

Hydraulic torque tensioner(Highly Skilled)

PSV repair and tester(Highly Skilled)

Gas Cutter cum Grinder (Semi skilled)

Deployment of Operator for operating various equipments.

150Te/80Te Crane (Skilled)

Hydra 16 Te/ Forklift 3Te (Semi Skilled)

Over Time

150Te/80Te Crane (Skilled)

Hydra 16 Te / Forklift 3 Te (Semi Skilled)

JOB PERTAINING TO EARTH MOVING, Servicing of Crane and other Heavy Earth moving equipments. Job includes repalcement of all filters of air, L.O, diesel and hydraulic oil system including replacement of Lubricating/ hydraulic Oil. Greaing of all greasing points adjustment/ replacement

Servicing of 150 Te Crane

Servicing of 80 Te Crane

Servicing of 16 Te Hydra

Servicing of 3Te Forkilfit

LOAD TESTING OF CRANES & LIFTING TACKLES: Annual load testing of cranes & lifting tackles includes the lubrication of all the points, checking the brake blocks/brake liners etc. for proper operation with respect to load testing. In case of any abnormality faced in operation during load testing of Cranes/Hydra/EOT shall be rectified by HURL. Trolley mounted/chain blocks shall be attended by contractor. Spares, if required, will be provided by HURL free of cost. Cranes/Hydra/EOT Cranes

EOT 20 Te

EOT 15 Te

EOT 10 Te

EOT 7.5 Te

EOT 5 Te

EOT 1Te

Chain Pulley Blocks. Rates for Testing only.

Chain Pulley Block up to 2 T at different location in the plant

Chain Pulley Block 3 T to 10 T at different location in the plant

Jib cranes,fabricated Jhoola,Mech Winch,V Groove Pulleys at different locations upto 5T

D Shackle 2T to 25 T

Wire Rope 5 T to 50 T

Testing of Mobile Cranes

Crane 75 T to 160 T

Hydra ,Crane, Forklift e.t.c 3 T to 16 T

Rates when Motors are not to be shifted to Elect. Workshop

From 11 K.W. to 90 KW

From 90 K.W. to 315 KW

Above 315 KW Motor

Rates when Motors are to be shifted to Elect. Workshop

From 11 K.W. to 90 KW

From 90 K.W. to 315 KW

Above 315 KW Motor

ANNEXURE-B FOR INSTRUMENTATION DEPARTMENT Opening/Boxing Up Jobs of Control Valves Upto & including 3" dia

Opening upto 600 lbs Rating.

Re-fixing upto 600 lbs Rating.

Opening above 600 lbs Rating.

Re-fixing above 600 lbs Rating.

Above 3" dia and upto & including 6" dia:

Opening upto 600 lbs Rating.

Re-fixing upto 600 lbs Rating.

Opening above 600 lbs Rating.

Re-fixing above 600 lbs Rating.

Above 6" dia and upto & including 12" dia:

Opening upto 600 lbs Rating.

Re-fixing upto 600 lbs Rating.

Erection & dismantling of scaffolding for various jobs at various heights inside/outside Boiler, Furnace, Steam Start-up Heater or any other Vessels as under: Note: 1. For erection upto 1000 m3 scaffolding material will be in contractor's scope and above of that Scaffolding material (Steel Pipe & other fittings) supplied by HURL 2.Area of platform with Steel Planks & Steel Challies shall be arranged by contractor. 3.A safe Approach by ladder & Intermediate stay will be made for reaching the work place. 4.Area of Platform will be considered for measurement purpose.

Upto & including 10 meter height

Above 10 Meter upto & below 25 meter height

Above 25 Meter Height

Additional items to be excuted in different Section/Plant.

Heating of Mechanical Components like Bearings, Couplings, Hubs etc. during Mounting/ Dismounting at the time of assembly of Equipments (All consumables like Oxygen, DA Gas etc. required for this job will be in the scope of Party)

HDPE/CPVC/PP PIPE JOINTS Fabrication of HDPE/CPVC/PP pipe joints as per drawings / instructions of Engineer-in- Charge of heavy thickness up to 20 mm thick, cutting of pipe according to size, preparation of edge according to procedure, making of joints including mitre / flange / "T" by a qualified approved fabricator. The joints should be leaky proof. All labours, equipment, tools and tackles, consumables etc. to be arranged by the party and as directed by the Engineer-in-Charge.

Up to & including 3" dia

Above 3" dia and up to & including 6" dia

HYDROTESING OF PIPELINES AND VESSELS/BULLETS Hydrostatic testing of pipelines at the specified pressure including blinding/deblinding, fabrication and fixing of testing connections, pressure gauge installation. Hose pipe connection and making all other arrangements as required and dewatering, flushing and boxing up after fixing proper gaskets with supply of all labour, tools and tackles, instruments and instruction of the Engineer-in-Charge. The job has to be carried out at all elevations.

Pipes

Vessel/ Bullet

PWHT/ Stress relieving of piping joints

PWHT/ Stress relieving of piping joints

Bidder Name

Amount in Words

Saraswati Techinfra Pvt. Ltd.

ROTODYNE ENGINEERING SERVICES PVT LTD

SWAMINA INTERNATIONAL PRIVATE LIMITED

KALPANA CONSTRUCTION COMPANY

KALPANA CONSTRUCTION COMPANY

ROTODYNE ENGINEERING SERVICES PVT LTD

Saraswati Techinfra Pvt. Ltd.