PROVN OF MECH COMPOSTING MACHINE IN SWMP LOCATED AT MIL STN PITHORAGARH.

Amount

DESCRIPTION OF ITEMS

Supply, installation and commissioning of Organic Composting Machine treats the organic bio-degradable waste at the source.It breaks down the complex bio-degradable waste into its simpler forms. This deodorized waste-stock is further cured within the machine for 2-3 days to produce the compost as an end product. This ready compost acts as a soil conditioner and maintains the fertility of the soil. The salient features of this machine are: 1. All the wetted parts are made of SS 304 (stainless steel) material which is 100% corrosion resistant 2. The machine has a built-in shredding (optional) and curing systems 3. It requires minimal space and manual intervention 4. Compost is ready within 3-4 days 5. SEW or NORD make geared motors 6. PLC based HMI system 7. SKF bearings 8. L&T switchgears 9. Inbuilt VFD. Contd.....

Capacity 500 kg/day of segregated organic waste Dimensions in mm (LXWXH) 4000 X 1250 X 2032 mm Process Type Mechanical Aerobic Composting machine based on thermophilic bacterial decomposition Process Duration 2-3 days based on daily base loading at the time of Commissioning after that 24hour cycle Vessel Volume 1775 liters approx. Weight of Machine 2250 kgs approx. Composting system Inbuilt shredding and curing system Volume Reduction 80 – 85% Usage of micro-organism Enzyme is used (Approximately 5 gm for 100 kg) Operation Fully Automatic Compost Removal Everyday Shredder 500-600 kgs/hour capacity, ergonomically placed inside the machine and is capable of shreddingtender coconuts, non- veg bones, etc. Shredder Blades Forged Alloy Steel Internal Processing Chamber SS 304 2mm Mixing arms and Shaft SS 304 Inlet Hopper and Outlet SS 304 External Body MS Powder coated 1.8 mm Blower For aeration inside the system and to remove the water vapor, odor generated during process Contd.....

Heating System Band heaters to maintain the temperatureof processing chamber and preheating of process air Motor Gearbox Integrated Motor gearbox; SEW/Nord Make Total Connected Load (HP) 32HP with Mix. Motor 7.5 kw, Shredder Motor2.2 kw, Blowe motor 0.75 kw, Heater 9 x 1.5 kw VFD For motor speed control, Smooth and efficient operation of motor gearbox Control System PLC Based control System Unloading Automatic with unload function/mode Electrical Components Siemens or equivalent Safety Features Emergency switch to stop the machine, Motor overload protection feature, temperature control etc. Certificates ISO 9001-2015, ISO 45001-2018, ISO 50001-2018 ISO 10002: 2018, ISO 14855-1: 2012 and ,Zed Output Organic Compost as per FCO norms Power Units 60-80 units per day it depends upon the wetness of waste Contd........

Note- 1. The composting machine shall be directly procured from OEM (Original Equipment Manufacturer) only. 2. The OEM i.e Supplier should be registered with MSME, 3. Manufacturer should have the following certifications ISO 45001: 2018,50001:2018 .9001:2015, ISO 10002: 2018, GMP and ZED, Certificates MAKE : M/s SRS Engineering Delhi / M/s Envirocare Ventures Delhi / M/s SmartEnviro Systems Pvt Ltd, M/s Fabtech Note : The machine shall be installed by OEMs with the following provisions: 1. Necessary catelogues mentioning instruction and function of all parts in triplicate shall be provided by the OEMs. 2. Proper training shall be provided about its usage and operation. 3. Before delivery of machine at site, one officer shall be detailed by IEM to inspect the machine at factory to check all the specifications. Necessary expenditure on this account shall be born by the contractor. 4. The contractor & OEM shall furnish 5 years guarantee for smooth functioning of composting machine and appropriate sum equal to amount of security deposit calculated as per scales laid down for earnest money enhanced by 1.25% of the amount of Sr Item No 1.00 as security deposit.

Excavation in trenches n. exc. 1.5 mtr wide and not exceeding 1.5 mtr in depth for laying of underground cable and getting out in soft/loose soil complete all as specified and directed.

Returning, filling in excavated soil in trenches including spreading, leveling, watering and well ramming in layers not exceeding 25 cm thick complete all as specified and directed.

Removing of excavated soil to a distance not exceeding 50 mtr and deposited where directed at a level not exceeding 1.5 mtr above the starting point complete all as specified and directed.

M&L local sand dry, filling in trenches around under ground cable complete all as specified and directed.

M&L for providing of new sub class 'B' bricks, old size, well burnt laid flat dry for protection of under ground cable complete all as specified and directed.

S & F in repairs GI pipe light grade 40 mm bore for cable protection, fixed to pole/ alongwall/ floor/ under road/ across the drain or nallaha etc complete all as specified & directed.

Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 50.0 sq mm 3.5 core complete all as specified and directed.

Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 16.0 sq mm 4 core complete all as specified and directed.

M&L for PCC 1:2:4 Type B2 using 40 mm graded stone aggregate as in foundation , filling and mass concrete complete all as specified and as directed by Engineer- in -Charge.

Supply & installation of 16 Metre height high mast shaft in two section suitbale for 44 m/sec wind speed bearing capacity along with head frame, luminiaries carriage suitable for 08 luminiaries in symmetrical arrangement and other accesories manufactured in approved factory with raising lowering system comprising double drum winch, 5mm diameter SS wire rope, trailing cable, connector, integral power tool motor, manual handle, junction box, lightining finial, (Wiring material from Junction Box to individual luminiare & MCB in base compartment are part of installation), including provision of foundation bolts manufactured from special steel along with nuts, washers, anchor plate and common template and outdoor stand mounted feeder pillar with 32A TPN MCB incomer, single dial time switch, 25A TP contactor for the automatic switching of luminiaries, power tool control with 2 No 9A contactors and raise lower push button, Incoming cable 25 sq. mm and out going cable 16 & 2.5sq. mm terminals including one number aviation obstruction light (along with reqd wiring) & lightening arrester spike (along with 6 sq mm copper cable connect to earthing) with following accessoroes and components complete all as specified and directed. Make for light fittings and high mast: bajaj or equivalent in GE, Crompton, Philips, Havells, BPP high Mast( B.P. Project PVT LTD) ....Continued

HIGH MAST SYSTEM MAKE : Approved Make Height of mast : 20 Metre No. of Section : Two Plate Thickness : Top - 3 MM, Bottom- 4 MM Material Construction : HT Steel as per BS-EN10 025 Base dia and top diameter (A/F) : Top : 150mm Bottom : 410 mm Cross section of Mast : 20 side polygon Standard for Galvanisation : A per BS EN ISO 1461 Size of Opening and door at base : 1200 x 250 mm Diameter of base plate : 570 mm Thickness of base plate : 25 mm Lighting protection finial : GI single spike of length 1200mm Max. wind speed : 44m/s as per IS 875 (Part III) Number of foundation bolts : 12 Nos PCD of foundation bolts : 490 mm Type / diameter / length of foundation bolts : TS 600/30mm dia/ 850 mm long.

FOUNDATION DETAILS 1. Excavation dimensions 2800 x 2800 x 1500mm size 2. Lean Concrete 100 mm thick PCC ( 1:4:8) D2 (using 40mm graded Aggregate) 3. Matt bars 12mm dia TMT Bars @ 200C/C both ways in double layers 4. RCC (1: 1.5 : 3) 2600 X 2600 X300MM as in footing 5. RCC (1 : 1.5 : 3) 1000 X 1000 X 1400 MM (1100MM below GL and 300 mm above GL) 6. 8 Nos 16mm dia TMT Bars 4 at corners 4 at centres of pedastal col as main bar with 600mm long craking at bottom over matt bars 7. 16 Nos 12mm dia TMT main bars (4 Nos each at 4 side with 600mm long cranking at bottom over matt bars. 8. 10mm dia TMT bars @ 100mm C/C as Stirrups 9. 300mm dia 850mm long foundation bolts 08 Nos inserted in to 16 mm thick anchoring plate 590mm dia at bottom with pointed galvanised nut one each at bottom and top of plate. 10. Foundaiton bolt min clearance 150mm above pedestal col to rest high mast base plate 25mm thick over the bolts. Galvanised nuts 01 number at bottom of base plate 2 Nos at top of base plate. Note : The unit rate is inclusive of necessary formwork, RFR removal of surplus earth, foundation concrete,external finishes and all other unforeseen items all as directed by Engr - in- Charge ....Continued

LUMINAIRES CARRIAGE Material of construction : 50 NB ERW Class B-M.S Pipe Diameter of carriage ring (mm) : 710 mm (ID) Construction : 09 Arm, Welded Load carrying capacity : 09 Luminaire TRAILING CABLE Conductor : Copper, 5 core, 2.5 Sqmm Insulation : EPR insulated PCP scheathed No.of circuits per mast : One WINCH / POWER TOOL Type /SWL of winch : Single gear, Double drum, SWL 500 Kg Method of Operation : Integral Motor Motor Capacity : 1.5 HP ( Including suitable starter) No of Speeds : 6 Pole, Single speed Torque Limitor : With Mechanical Tripping Facility STAINLESS STEEL WIRE ROPE Grade / construction : AISI 316, 7/19 Construction Number of Ropes : Two Continuous Diameter (mm) : SS304 grade, 6 mm Breaking load Capacity : 2350 Kg x 2

Supply and fixing LED flood light 180 Watt 230 VAC outdoor type with thermal management in multiple optics and equipped with IP-66 protection with heat resistance and corrosion resistance die cast aluminium compact with surface mounting diode(SMD) LED complete with driver equipped with toughened glass complete all as specified and directed.

S & F Cast aluminium heavy pole designer led and broader disigner base finished with polyrethane paint (with prior treatmetns). Diameter of one leg is approx 76 mm. outer dia for spigot entry 60 mm. 03 Nos 'T' shaped bolts with nuts & washers provided for concreted ooundation. total length the pole including base and legs (Basex3 Nos legs) is 2057 mm (6 feet 9 inches) as per specified and directed

Supply and fixing of 1100 volt 3 core flexible with PVC insulated copper conductor with each core 2.5 sqmm all as specified and directed.

Supply and fixing LED 45 Watt 3000K Post top made in die -cast aluminum with innovative glare free indirect lightining distribution and IP -65 protection prewired with all accessories complete all as specified and directed.

Supply installing, commissioning and tesing in replacment of LT Panel/LT feeder pillar outdoor type front and rear openable of dimension as per specified by manufacture, CPRI certified factory made cubical type weather and vermin proof fixed on and including ventilation and louvers arrangement with angle iron frame of size 50mmx50mmx6mm, pedastial type and provided with four Nos of angle iron supports duly embedded in foundation by PCC 1:2:4mm thick CRCA steel sheet including duly painted powder coated and keeping adequate working space inside of the box and double door handle including front mounted cabinet, rod operated locking arrangement with keys & countersunk holdes at bottom for base mounting brackets and shet steel gland plates for cable entry, formed gasket arround doors as directed before manufacturing the panel including Bus bar of following capacity Contd.....

M&L for provn of Earthing complete with M.S. galvanized earth plate electrode 600 x 600 x 6 mm thick buried directly in ground (earth pit not less than 2.25 M deep below normal GL) with top edge of the plate not less than 1.5M below normal GL, connected to Galvanized earth strip 32x6mm upto 7.5 mtr with protection pipe by means of bolts, nuts, check nuts & washers of GI or steel incl excavation, PCC (1:3:6) type C-1 chamber with RCC cover (1:2:4) type B0, 40 mm thick reinforced with 6 mm dia bar, 3 Nos. both way, 40mm dia light grade GI protection pipe upto 7.5 mtr , funnel with wire mesh,watering pipe of size 20 mm dia med. grade, lugs, main Earthing lead upto 7.5 mtr incl. Charcoal dust, salt etc. all as shown in electrical plate No. 5 of SSR Pt-I 2009 specification. Note : cost of 7.5 mtr GI strip and GI pipe for protection of Copper strip are deemed to be included in the quoted rate.

Excavation in post holes (or similar holes) in soft/disintegrated rock each not exc. 0.5 Cum, getting out, returning filling in and ramming earth or broken rubble mixed with earth around, inlayers n.exc. 25cm in hard/dense soil and getting out complete all as specified.

Excavation in trenches ,n exc 1.5m wide and n exc 1.5mtr in depth for foundation etc or for shafts ,well cesspts ,manholes etc n exc 10sqm on plan and n exc 1.5mtr in depth and getting out in soft / disintegrated rock complete all as specified and directed.

Returning, filling in, earth including spreading, levelling, watering and well ramming in layers n.exc 25 cm thick soft / disintegrated rock complete all as specified and as directed.

Removing excavated material (soft / disintegrated rock) n. exc 50 m and depositing where directed at a level n.exc 1.5 m above the starting point complete all as specified & directed.

M&L for cement concrete Type D2 1:4:8 (40mm graded aggregate) in foundation filling and mass concrete complete all as specified & directed.

S&F for steel work as in tubelar truss incl special shaped washer etc complete using erw or induction butt weld ed tubes ,including gusset plate pole etc . all as specified and directed.

M&L Framed work as in doors or gates of angle or other section with gusset plates, rails, braces, etc., complete, drilled for fixing of steel sheeting or other covering. Doors, etc. to be prepared for hanging or sliding with and including either hooks and hinges or steel hanging door fittings (exclusive of steel sheeting or other covering, running rails and guides) and hanging; also fastening and fixing complete for Fe 410 (grade E-250 quality -A) complete all as specified & directed.

S&F M.S Framed work such as grills gratings etc with ends of bars sholdered and/or riveted into spikes ,framed guard bars /railings all as directed.

S & F Fe 410-W (Gde -E-250) quality-A plates (plain or chequered) channels, square cut or notched (ordinary and counter sunk) forming holes, without any attachment etc complete all as specified & directed.

S&F Hard drawn steel wire fabric cut to length, bent to shape required and tying with and including mild steel wire (annealed) not less than o.9mm dia weight not exceeding 4.00 kg per sqm including welding to existing frame work complete all as specified and as directed.

M & L, Pre- painted galvalume aluminium zinc coating GI based corrugated steel sheet 0.50 mm thick of an colour (as approved by GE) having tensile strength of 550 Mpa as in roof covering/cladding to wall, fixed with self tapping screws in single length complete all as specified and directed.

M & L Pre- painted galvalume aluminum zinc coating GI based plain steel sheet 0.50 mm thick of an colour (as approved by GE) having tensile strength of 550 Mpa as in roof covering/cladding to wall, fixed with self tapping screws all as specified and directed.

S&F galvanised mild steel wire cloth 0.56 mm nomonal dia of bar and 1.18 mm avrage width of aperture ,fixed with tined tacks or galvanised wire staples complete all as specified and as directed.

M&L, preparing of new steel surface exceeding 10 cm in width or girth and applying two coat of synthetic enamel paint over one coat of red oxide primer complete all as specified and directed.

M&L for Hardcore Broken stone or boulders of gauge n exc 63mm, deposited spread and levelled in layers n exc 15 cm thick ,watered and rammed to a true surface complete all as specified & directed.

M&L for PCC 1:2:4 type E-2 (using 40 mm graded stone aggregate) as in subbase of floors etc, complete all as specified and directed.

Providing cement concrete 25 mm thick type B-0 (1:2:4) using 12.5 mm graded agg as in sub base to flooring complete all as specified & directed.

M&L for machine cut kota stone slab flooring 18-20 mm thick with white marble all arond 150mm wide over and including 15mm thick cement screed bed in CM 1:6 laid and jointed with grey cement slurry mixed with pigment to match the shade of the slab including rubbing and mirror finshed polishing in complete all as specified.

M&L for machine cut kota stone slab, 18-20 mm thick in riser and thired single piece on steps, skirting, dado and pillar laid over and including 10mm thick rendering in CM 1:4 including grinding and mirror finshed polishing complete all as specified and directed.

M&L Glazed coloured ceramic tiles 450 x 350 x 7 mm to 8 mm thick on vertical surfaces, set and jointed in neat cement slurry and pointed in coloured cement to match colored tiles over 10mm thick in CM (1:4) on brick or concrete surfaces of finished rough to receive the glazed tiles .of any description or thickness in walls all as specified and directed by engg-in-charge

M&L for brick work with sub class `B' bricks straight or curved on plan exc 6m mean radius built in CM (1:6)complete all as specified.

S & F rotational moulded polyethylene three layered water storage tanks 1000 Litres capacity (cylindrical, vertical with closed top) hoisted and fixed in position all as specified in SSR Pt-I complete all as specified & directed.

S&F 15 mm bore tubes medium grade galvanised with all fittings and fixed to walls, ceilings or laid concealed in floors incl cutting chases where required complete complete all as specified & directed.

S&F 20 mm bore tubes medium grade galvanised with all fittings and fixed to walls, ceilings or laid concealed in floors incl cutting chases where required complete complete all as specified & directed.

S&F 20mm Gate valves with iron wheel head screwed both ends for iron pipe and fixed complete all as specified & directed.

S&F bib taps cast copper alloy chromium plated fancy type with crutch or butterfly handle screw down ,screwed for iron pipe or or brass ferrule for 15 mm bore of pipe complete all as specified & directed.

S&F Stop valves/ Angle valves cast copper alloy chromium plated fancy type with crutch or butterfly handle screw down ,screwed for iron pipe or or brass ferrule for 15 mm bore of pipe complete all as specified & directed.

S&F 20mm Ball valves high pressure of PTMT with epoxy coated Aluminium rod & high density plastic ball screwed for iron pipe and fixed complete all as specified & directed.

M&L for 75 mm thick cement concrete 1:3:6 type C2 (using 40 mm graded Stone aggregate in plinth protection finisheed even and smooth without using extra cement including forming necessary joints 12 mm wide to the full depth of PCC at every 3 metre and at change in direction complete all as specified & directed.

Material & Labour for precast cement concrete Block Masonary with soilid blocks type C1 1:3:6 (20mm graded stone aggregate) exc 10cm in width and setting in mortar 1:6 complete all as specified and directed.

M&L for 15 mm thick cement plaster on fair faces of brick work or concrete surfaces on wall in CM 1:4 finished the plaster surfaces fair and even complete all as specified and directed.

M & L for preparing plastered surfaces of wall and applying one coat of white wash complete all as specified & directed.

Fabtech Engineering (BID ID -3154241)