Retender - Design, Supply, Installation, Testing & Commissioning of Fire Detection & Firefighting System Including Civil, Structural, Electrical & Piping Work on Turnkey Basis at Dudhvidyasagar Dairy, Kadi, Unit of Dudhsagar Dairy Mehsana

Providing, fixing, testing, and commissioning of an electrically driven main pump set of Horizontal End Suction Backpull out type with gland packing, suitable for handling clear water. The pump shall have a rated capacity of 137 m³/hr at a total head of 80 meters. The pump shall be directly coupled to a Totally Enclosed Fan Cooled (TEFC) squirrel cage induction motor of suitable HP/kW rating and speed as per the duty point and pump manufacturer's recommendation. The entire assembly – pump and motor IE2 class – shall be mounted on a common rigid fabricated base frame complete with necessary accessories. The quoted rate shall include the supply and installation of the coupling, coupling guard, matching flanges for suction and delivery sides, foundation bolts, and pump foundation civil works as recommended by the manufacturer, etc."

Providing, fixing, testing & commissioning of Diesel Engine driven common stand by pump of Horizontal End Suction Backpull out type with gland packing and capacity of 137 m³/Hour@80Mtr Head. The pump shall be directly coupled to a Diesel engine radiator water cooled type of suitable HP/kW rating and speed as per the duty point and pump manufacturer's recommendation. The entire assembly – pump and Engine – shall be mounted on a common rigid fabricated base frame complete with necessary accessories, Batteries & battery leads with stand, Fuel tank with stand & gauge glass & Fuel piping with valves etc. The quoted rate shall include the supply and installation of the coupling, coupling guard, matching flanges for suction and delivery sides, foundation bolts, and pump foundation civil works as recommended by the manufacturer, etc."

Providing, fixing, testing & commissioning of Horizontal Monoblock End Suction Electrical Driven Jockey Pump capacity of 10.8 m³/Hour@80Mtr Head. The pump shall be directly coupled to a Totally Enclosed Fan Cooled (TEFC) squirrel cage induction motor of suitable HP/kW rating and speed as per the duty point and pump manufacturer's recommendation. The entire assembly – pump and motor IE2 class – shall be mounted on a common rigid fabricated base frame complete with necessary accessories. The quoted rate shall include the supply and installation of the coupling, coupling guard, matching flanges for suction and delivery sides, foundation bolts, and pump foundation civil works as recommended by the manufacturer, etc."

Providing, fixing, testing & commissioning of Floor mounted Common Control Fire Pump Panel with a Soft Starter to ensure smooth motor starting fabricated from 2mm/1.6mm thick CRCA sheet duly phosphatized and powder coated suitable for receiving 415 Volts, 50Hz, 3 phase AC supply , including providing and fixing the following switch gears, metering and protective devices, suitable size TPN aluminium busbars, connections, inter connections, earthing etc. as required as per specifications.

Providing, fixing, testing and commissioning of below Cable for Fire Pumps (Only from Panel to Pumps)

3.5 C X 50 sqmm Alluminium Armoured cable.

3 C X 10 Sqmm Alluminium Armoured cable.

2 C X 1.5 Sqmm Alluminium Armoured Cable.

Supplying and fixing of perforated G.I.sheet cable tray (1.6 mm thickness) of follwoing sizes with neccessory fittings such as bends, tees etc, angle iron suspension supports, anchor fasteners etc. complete. Maximum height of suspension shall not exceed 500 mm.Size of the tray shall be suitable for laying the above mentioned cables.

Supply, laying, connection and testing bare earthing conductor / strip for inter-connecting the earthing stations and various equipment in built up trenches, RCC Shafts, walls/ceiling, burried in ground generally as specified & All kind of civil work etc. are in vendors scope with following : Supply and fixing accessories like earthing clamp, saddle, etc. Supply of corrosion protection of buried conductors with bituminous coating,Supply of Test links (Copper) etc.

25 mm x 6 mm G.I. Strips

Supplying, installing, testing and commissioning of 150 mm dia. Dial type Pressure Guage with Bourdon Tube element of S.S 316. The range of Pressure Gauge shall be 0 to 20 kg/sq. cm. Presure guages shall be complete with isolation cock, SS tube, nipples, tail pipes etc. complete as per technical specifiactions.

Supplying, installing, testing and commissioning of pressure switches of suitable range (adjustable set pressure range with a minimum of 2 bar and a maximum of 14 bar.) for fire pump sets complete with isolatin ball valve and fittings like unions / collars / reducers etc. as per specificied in the Technical Specifications.

Supplying of (vertically) mounted M.S.fabricated Air/pressure vessels made from 8 mm thick M.S. plate with 10 mm dished ends and suitable supporting legs as per IS 2062, as below mentioned size high shell with dished ends at top and flat bottom with floor mounting supports including 80mm / 50 mm outlet, inlet and Branch for Pressure gauge complete. The interior of the tank surface shall be coated with suitably graded Non-Toxic epoxy coating after necessary surface treatment by sand blasting, etc. to prevent corrosion of the vessel and shall be painted externally with 3 coats of enamel paint over one coat of Zinc Chromate primer including all accessories for complete installation as required. The Tank shall be complete with 20mm dia. Brass Air Valve ( Ball Type ), Air relief valve, Stop Valve 25mm Dia, Drain Valve 25mm Dia and Pressure gauge including 25mm dia. Mild Steel / Galvanised Pipe and fittings complete as per Technical Specifications. (Size 350mm dia ,2000mm long)

Supplying, fixing, testing and commissioning of UL Listed & FM Approved Rising Stem (OS&Y) Gate Valve Grooved End of PN 20. as per Technical Specifications. Rates shall be inclusive of the valve shall be installed with grooved fittings to ensure secure and leak-proof connections, complying fully with applicable standards and project specifications.

250mm dia.

200mm dia.

150mm dia.

100mm dia.

80mm dia.

50mm dia

Supplying, installing, testing and commissioning of UL Listed/FM approved Swing Check Valve Grooved End of PN 20, as per the technical specifications. Rates shall be inclusive of the valve shall be installed with grooved fittings to ensure secure and leak-proof connections, complying fully with applicable standards and project specifications.

250mm dia

200mm dia

80mm dia

Supplying, installing and commissioning of C.I. (Cast Iron ) Y-Type Strainer Magnet Flanged End, with SS mesh,suitable flanges, nuts, bolts, gaskets etc. complete.Supplying, installing and commissioning C.I.flanged "Y" type Strainer with SS mesh of rating as per the technical specifications. Rates shall be inclusive of galvanised bolts, nuts and washers and gaskets etc..

200mm dia

100mm dia.

Providing, fixing, testing and commissioning of SS 3pc Ball Valves Threaded End, PN20 kg/cm2 pressure as per the technical specifications.

25mm dia

15mm dia

Providing, fixing, testing and commissioning of FM Approved/UL Listed Grooved end Type Butterfly Valve, gear operated PN20 kg/cm2 pressure as per the technical specifications.

200mm dia.

150mm dia.

100mm dia.

80mm dia

Providing, fixing, testing and commissioning of single arch EPDM rubber expansion joints with mild steel floating flanges Bellow PN20 including rubber gaskets, flanges, nuts, bolts and washers complete as required & as per the technical specifications.

200mm dia

150mm dia

100mm dia

80mm dia

Supplying, installing, testing and commissioning of Above Ground MS " C" Class Pipes conforming to I.S.1239 (Heavy class) including all Grooved fittings like couplings, bends, elbows, tees, flanges etc as required,including necessary etc. complete.Including painting of legends both direction arrow as per the technical specifications & approved by the Project Manager.

250mm dia.

200mm dia.

150mm dia.

100mm dia.

80mm dia.

50mm dia

25mm dia

Supplying, installing, testing and commissioning of 100 mm diameter M.S class `B’ diesel pump exhaust pipe including all fittings, clampsorstructural steel supports. The pipe shall be provided with two layers of 6mm thick supper cera insulation.

Providing, fixing, testing and commissioning of Above Ground M.S. ERW Black C Class Heavyduty pipes as per IS: 1239 (upto 150 mm dia.) and IS: 3589 (upto 200 mm dia. And above) including cutting, screwing, welding etc. and providing all fittings like flanges, bends, tees, elbows, reducers, clamps, hangers etc. with painting of one coat of primer and 2 or more coats of synthetic enamel paint of approved make / shade complete as per specification.

200mm dia

150mm dia

100mm dia

80mm dia.

Providing pipe protection for underground pipes from corrosion 3LPE coating 1st layer epoxy coating having thickness 150 micron thought pipe by machine process, 2nd layer Adhesive 150 micron and 3rd layer polyethylene coating with 2.2mm thickness, shot blasting, Heating up to 200 to 250 degree process done before coating process as per DIN 30670 of approved make as per the Technical specifications The cost of applying heat shrink sleeves shall be included in the rates for joints under the 3LPE coating item.

200mm dia

150mm dia

100mm dia.

80mm dia.

Supplying, Installation, Testing and commissioning of C.I.Butterfly valve conforming to IS:13095 class PN 16 rating with Fittings, Flanges, Nutbolts, Washers, Gaskets etc. as per the technical specifications of size:

200mm dia

150mm dia

100mm dia.

80mm dia

Fire Fighting Equipement

Providing, fixing, testing and commissioning of SS 304 Single Headed Oblique Pattern Hydrant Landing Valves as per IS: 5290 with 80 mm dia flanged inlet & 63 mm dia female outlet complete with cap and chain etc.

Providing, fixing, testing and commissioning of SS 304 Branch Pipe with nozzle of 20 mm nominal bore outlet suitable to fit with standard instanteneous type 63 mm dia coupling. As per IS:903

Providing, fixing, testing and commissioning of 63 mm dia 15m long RRL Hose Pipe with 63 mm dia.Type A Male and female Stainless Steel couplings duly binded with GI wire, rivets etc. conforming to IS 636 as required.

Providing, fixing, testing and commissioning of weather proof standard fire Hose Cabinet wall mounting type 18 Guage. (750 x 600 x 250) having Double Opening with M.S. fabricated stand, necessary locking arrangement by allan key.

Providing, fixing, testing and commissioning of Wall mounting Fix type First aid Fire Hose Reel with drum, hanging bracket, 36 M x 25 mm dia high pressure rubber braided hose reel tubing as per IS:884 with shut nozzle and ball valve and all required accessories.

Providing, fixing, testing and commissioning of CI Four way Fire Brigade Inlet as per IS: 904 having 63 mm dia inlet with 150 mm dia Non return valve, Butterfly valve blank cap and chain with necessary fittings, flanges, nutbolts etc. (For System filling & Tank Filling)

Providing, fixing, testing and commissioning of Two Way Fire Brigade Inlet with blank cap and chain with necessary fittings, flanges, nutbolts etc.

Providing, fixing, testing and commissioning of 25 mm dia Air Release Valve and Ball Valve assembly on top of each riser for Air release system.

Fire Extinguishers

Providing & fixing of ABC 6 Kg Fire Extinguisher Mono Ammonium Phosphate Powder 50, Stored Pressure Type, Pressure Gauge, Controllable discharge mechanism Class A Rating 3A & Class B rating 21B as per IS 15683

Providing and fixing, testing and commissioning of CO2 type Fire Extinguisher of capacity 4.5 kg filled with Co2 Gas as per IS 15222 with controll discharge mechanis, fitted with Hose & Horn applicable on Class B fire rating 21B confirms to IS 15683 bearing ISI mark. Co2 cylinder as per IS 7285 .

Providing and fixing, testing and commissioning of Higher capacity Trolley mounted ABC Dry Chemical; Powder type ( MAP - 90% ) Fire Extinguisher of capacity 25 kg. confirms to IS 10658, bearing ISI mark, ( Outside Co2 Cylinder 1 Kgs. Cap )

Providing and fixing, testing and commissioning of CO2 type Fire Extinguisher of capacity 22.5 kg filled with Co2 Gas as per IS 15222 with controll discharge mechanism fitted with Hose, Horn & TROLLEY confirms to IS 2878 bearing ISI mark. Co2 Cylinder as per IS 7285 .

Providing and fixing, testing and commissioning of Higher capacity Trolley mounted Mechanical Foam type Fire Extinguisher of Capacity 45 liter confirms to IS 13386, bearing ISI mark.

Supplying, installing, testing and commissioning of 5 kg Automatic type clean agent Fire Extinguishers HFC-236fa, Applicable fire classes A,B & C, Body Construction Deep Drawn with MIG Welding technology, Brass forged sprinkler valves with Nozzle is specially designed to give more than 99% discharge. Together with orifice characteristic to cover adequately fire risks with scattering cone of 40 to 45° Angle.

Providing and fixing, testing and commissioning of CS Stand Post type Water Monitor 63mm Barrel made of Carbon Steel pipes and elbows as per IS: 1239 having 80mm Flanged Inlet with a flow capacity of 1750lpm@7kg/cm2 as per IS:- 8442 type “I” ISI Marked with GUN METAL Swivel Joints and AL. ALLOY 32mm JET Nozzle.

Providing and fixing, testing and commissioning of CS Stand Post type Water Cum Foam Monitor 63mm Barrel made of Carbon Steel pipes and elbows as per IS: 1239 having 80mm Flanged Inlet with a flow capacity of 1750lpm@7kg/cm2 as per IS:- 8442 type “I” ISI Marked with GUN METAL Swivel Joints and AL. ALLOY Aqua Foam Nozzle.

Providing, testing & commissioning of AFFF Foam 3% ISI.

Providing, fixing, testing and commissioning of Above Ground M.S. ERW Black C Class Heavyduty pipes as per IS: 1239 (upto 150 mm dia.) and IS: 3589 (upto 200 mm dia. And above) including cutting, screwing, welding etc. and providing all fittings like flanges, bends, tees, elbows, reducers, clamps, hangers etc. with painting of one coat of primer and 2 or more coats of synthetic enamel paint of approved make / shade complete as per specification.

150mm dia

100mm dia

80mm dia.

65mm dia

50mm dia

40mm dia.

25mm dia.

Supplying, Installation, Testing and commissioning of C.I.Butterfly valve conforming to IS:13095 class PN 16 rating with Fittings, Flanges, Nutbolts, Washers, Gaskets etc.of size:

150mm dia

100mm dia.

80mm dia

50mm dia

Supplying, Installation, Testing and commissioning of Flanged end to ANSI B 16.5 ON-OFF Type Basic Electrical Three Phase Multi-Turn Actuator Operated Sand Casting Gate Valve / Sluice valve ASTM A 216 GR Of Working pressure PN16 with suitable panel and cabling. Size:- 80mm dia

Providing, fixing, testing & commissioning of Sprinkler Alarm valve of Duct iron body and DI working parts comprising of water motor alarm, bronze seat clapper, and clapper arm, hydraulically driven mechanical gong bell to sound continuous alarm when the sprinkler system activates, pressure guages, emergancy releases, strainer, pressure switch, cock valve complete with drain valve and bypass, test control box, ball valves, flanges, gasket etc.

150mm dia

100mm dia.

80mm dia

Providing and fixing, testing and commissioning of conventional quartzoid bulb type Sprinkler with screwed end connection. Sprinklers shall be UL Listed with Chrome finish..

Pendent sprinkler K-80, 68 deg. C

Upright sprinkler K-80, 68 deg. C

Side wall sprinklerK-80, 68 deg. C

Pendent sprinkler K-80, 79 deg. C

Upright sprinkler K-80, 79 deg. C

Providing, fixing, testing & commissioning of UL Listed Brass ½” Water Spray Nozzle having K-51 120 degree Spray Angle

Providing, fixing, testing and commissioning of SS Flexible drops 1200/1500mm Long. braided , Maximumm Service pressure 175PSI,.Sprinkler Flexible Drop system is a ready to use assembly to fit sprinkler heads in desired location in a suspended ceiling. It easily positions the sprinkler in center of the ceiling tile at a correct height.

Providing, fixing, testing and commissioning of Annunciator panel for flow control switch, providing Audio/Visual indicating of actuation of automatic sprinkler system for each zone complete as per specifications with provision for 05 zones 'Indication of zone fire, 'Indication of zone fault, 'Fire/Fault hooter, 'Alarm cancel for fire/fault, 'Battery for emergency

Supplying, Installation, Testing and commissioning of 2 C X 1.5 Sqmm Copper Armoured for Flow Switch Cabling from Announciation panel to Flow Switch.

Providing and fixing, testing and commissioning of Drainning & Testing Assembly 25mm dia with by pass valve, drain connection & Sight Glass as required.

Providing, fixing, testing and commissioning of below Auto Glow Signages.

Emergency Exit (4"X12")

Fire extinguishers (4"X12")

Fire Fighting Equipment's. (4"X12")

Supply, Installaton of Structure Steel Support.

Earth work in excavation for pipe lines in trenches and pits in open areas of required width including excavation for sockets, dressing of sides, ramming of bottoms, including shoring, dewatering, disposal of the excavated material, refilling the excavated earth with first filling of fine sand up to pipe with minimum cover of 100mm above top of pipe and balance with soil as required in layers not exceeding 20 cm in depth including consolidating each deposited layer by ramming, watering etc. as given in specifications and disposing of surplus excavated soil within site as directed by Project Manager. Up to 1.5 m depth in all classes of soil including rocky.

Labour Work of Horizontal Directional Drilling (HDD) is a method of installing underground pipelines through trenchless methods. It involves the use of a directional drilling machine, and associated attachments, to accurately drill along the chosen bore path and back ream the required pipe. Upto 3 Feet depth for 400 mm Dia

Providing and fixing RCC pad block including M-15 grade Concrete and TMT bars, necessary formwork as per the requirement for Pump room Bottom Slab and fire pipe pedestal supports.

Demolition and disposal of unserviceable materials with all leads and lifts for RCC (Upto 300MM) work. Rate also includes necessary tools, scaffoldings and all safety measures required for the same, including all leads and lifts.

Providing laying (to level or slopes) and jointing reinforced concrete pipe Light duty non-pressure pipes I.S. class NP3 of the following internal diameter with collars and butt ends prepared for collar joints including testing of joints complete. 400mm (upto 10 ton) (Local Make) (For road crossing of fire pipe)

Constructing brick masonry chamber for underground (600 x 600) Valve chamber and bends with bricks having croshing strength not less than 75Kg. Cm2 in C.M. 1,5 SFRC cover with frame (Medium duty) 560mm diameter internal dimensions (R.C.C. top slab with 1,2,4 mix (1-cement ,2- coarse sand ,4-graded stone aggregate 20mm size) foundation concrete 1,5,10 inside plaster 15mm thick with cement mortar 1,3 finished smooth with a floating coat of neat cement on walls and bed concrete etc. complete.(ii) Inside dimensions 600mm x 600 mm and 600mm deep for pipe line with one or two inlets. (more than 10 ton)

Supplying, installation, testing, and commissioning of SMC (Sheet Moulding Compound) GRP (Glass Reinforced Polymer) panel fire water tank with compartmentalization (150 KL) as per the technical specifications, including foundation and grillage. Approximate Toatal capacity – 300,000 litres. The fire water tank foundation including all structural, mechanical, and civil works necessary shall be provided by the Vendor/contractor on the input and load data supplied by the tank manufacturer (OEM).

Getting of Fire Fighting System Approval from local fire authority with documentations And Testing of fire fighting system for getting No Objection Certificate as per buliding list.

TOTAL AMOUNT OF FIRE FIGHTING

Supply, installation, testing and commissioning of EN/ERTL/UL listed Intelligent and electronically addressable photo electric type smoke cum heat type multicriteria detector with microprocessor in head and including mounting base with duel LED for 360 degree viewing etc. complete as per specification.

Supply, installation, testing and commissioning of EN/ERTL/UL listed Intelligent and electronically addressable, rate of rise cum fixed temperature thermistor type heat detector with mounting base, duel LED for 360 degree viewing, fixed temperature setting as per specification.

Supply, installation, testing and commissioning of EN/ERTL/UL listed Intelligent Addressable Manual Call point with integral microprocessor complete soft/hard address as per specifications.

Supply, installation, testing and commissioning of EN/ERTL/UL listed addressable wall mounted loop powdered or externally powdered Hooter with strobe (with addressable control module and external powder supply), having multitone, surface or flash mounted along with all necessary hardwares

Supply, installation, testing and commissioning of Intelligent Fault Isolator module with integral microprocessor for isolating shorted, dewired and loose circuits between two successive fault with automatic resetting arrangement.

Supply, installation, testing and commissioning of EN/ERTL/UL listed Microprocessor based 4 loop Expandable to 5 Loop analogue addressable type fire alarm control panel with 7" touchscreen display with 2/3 user level protection for field programming without using any king of DONGLE OR SPECIAL CABLE, The panel should be equipped with minimum 1 numbers of loop with 15% spare capacity with each loop shall have a capacity of 125/240 analog addressable devices in one loop. Four access levels, flash EPROM sufficient numbers of programmable relay controls for pressurization fans, ventilation fans and water curtain (Deluge valve) 220 volts AC power supply, automatic battery charger, 24 volts sealed lead acid batteries sufficient for 24 hours normal working and then be capable of operating the system for 2 hours during an emergency conditions as required.

Supply, installation, testing and commissioning of Microprocessor based active repeater panel having 7" touch screen display, optional inbuilt power supply and battery backup.

Supplying, Installation, Testing and commissioning of 2 C X 1.5 Sqmm Copper Armoured cable.

TOTAL AMOUNT OF FAS

TOTAL OF FFTG + FAS