Supply, Installation, Testing and commissioning of Screw Conveyor and Bucket conveyor with online crushers system and Ice store room for 120 tonne/day capacity tube ice plant at Sakthikulangara Fishing Harbour, Kollam

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Supply, installation, testing and commissioning of Srew Conveyor with online crusher for 30mm dia tube ice supplied from ice maker and conveying it to truck, including tube ice conveyor funnels, chutes and other parts complete including loading, conveying, unloading at Sakthikulangara fishing harbour, kollam as per the direction of departmental officers. Specification of Srew Conveyor Material of Construction :-SS-304 Capacity :-15 TPH, Incline Type Min length:-8 mtr Srew diameter :- 300 mm Conveyor Inclination :-between 30 to 60 Degree Type (according to site conditions), Pipe :-SS-304 Tubular Pipe Number of Inlet :-1 Nos Number of Outlet :-2 Nos(One to ice store and one to Crusher), SS funnel should be provided from the conveyor to ice store wall and from their chute of sufficient length has to be provided so that ice from conveyor can be stored at any point of the ice store room Material of outer pipe :- SS-202 Screw material:- SS-304, Shaft:- EN-8 Motor Type:- 5HP, Geared TEFC, 415V, 50 Hz, 3 Phase, IE-2, 1440 RPM Gear Box Type :- Helical Specification of ice crusher for 30 mm tube ice Motor :- 5 hp flange type Size: 596 mm L X 300 mm W X 360 mm H Feeder size: 596 mm L X 300 mm W Ice cutting chisel: 8mm flat chisel with clearance 12mm, MoC SS 316 Pulley & Belt: Direct mounting gear box and motor assembly Bearings: outer diameter=40 mm, SKF or equivalent Power cable: 2.5 sq mm X 4 core Ice contact parts material: SS 304 SS supporting structures is to be provided by the supplier Sufficient foundations should be provided while installing as per the direction of department officers at site. Opening of sufficient size at wall should be provided for the conveyor. Proper laying of power cables sould be done through wall or trays as per Kerala Electrical Inspecorate from ice conveyor with crusher to the control panel with control switches at both panel end and near the conveyor cum crusher system Screw conveyor with feed hopper of min capacity 2.5 m3 of SS-202 is to be provided etc complete including cost of all materials,conveyance,frieght,loading ,unloading etc as per direction of department officers(MR). Warranty of 3 years should be provided as per PWD manual

Supplying,installation,testing and commissioning of Stainless steel(SS) movable bucket conveyor system with SS hopper buckets made of food grade 316 SS and SS 304 for the frame,conveyor funnel and other parts complete for crushing of 30mm dia tube ice and conveying it into container trucks from ice storage room, chute and other parts complete including loading, conveying, unloading at Sakthikulangara fishing harbour, kollam as per the direction of departmental officers. complete including cost of all materials,conveyance,frieght,loading ,unloading etc as per direction of department officers(MR). Specification of belt conveyor Frame: SS 304 Bottom frame channel ( 125x 65mm) Conveyor frame channel: SS 304 75 x 40mm with conveyor supporting angles of SS 304 of size 40 x 40x 6mm Minimum Conveyor height: 5m Motor Belt Details: V- belt, pulleys and Bearing (heavy duty) 6 Nos. belt steady rollers (SS) 2 Nos. Conveyor belt roller SS (300 mm Dia) Conveyor Belt ( 4 play Nylon) 375mm width, Conveyor Canvas ( Nylon) Bucket Size: 300m x 200mm Sub Axle: Cast iron 407 Electric motor:- 3 phase,3Hp,440V,50 Hz,AC,TEFC with Heavy duty gear box and SS safety cover for motor. SS supporting structures is to be provided. Feed hopper of min capacity 2.5 m3 of SS-202 is to be provided Specification of ice crusher (suitable for 30mm dia tube ice) Base Frame usong ISA 75x75x6mm angles Size: 460mmx 460mm x 800 mm (H) Feeder size: 250 x 400 mm tube ice Ice cutting chisel: 8mm flat chisel with 12mm clearance, MoC SS 316 Electric Motor: 7.5 HP, 3 Phase, 440V, AC motor, 1440 rpm, foot mounted type with SS 304 guard with starter arrangements, TEFC. Pulley & Belt: Double V, CI pulley with stainless steel belt guard Bearings: Heavy duty pillow block Ice contact parts: full stainless steel apart from motor, pulleys and belt SS supporting structures is to be provided by the supplier Sufficient foundations should be provided while installing as per the direction of department officers at site. Proper laying of power cables through wall or trays from ice conveyor with crusher to the control panel with control switches at both panel end and near the conveyor cum crusher system should be done as per Kerala Electrical Inspectorate rules cost including cost of all materials,conveyance,frieght,loading ,unloading etc as per direction of department officers(MR). Warranty of 3 years should be provided as per PWD manual

Supply ,Installation,testing and commissioning of 20 tonne ice store room using Prefabricated Rigid Polyurethane Foam (RPUF) insulated panels laminated with Pre - Painted Galvanized Steel (PPGS) lamination on the inside & outside, with micro rib serrations for the walls & ceiling. Specification of Cold room Room size 3m(L) x 3m(W) x 4m(H) (There is currently no wall at a 3m x 4m side where main door and chute door need to be installed, proper supports should be provided at the same side while installing RPUF panels) 1. Material of Insulation RPUF,Thickness of Insulation [mm] Wall/Ceiling 80 mm/80 mm 2. Wall & Ceiling Lamination In/Out made of 0.4mm Stainless Steel Sheet 4. Serration on panel 5. Type of floor insulation RPUF with polythene sheet as vapour barrier 6. Thickness of Floor insulation [mm] 80 mm 7. Size of Door is 900 x 2000 mm main door and 600*600 mm chute door 8. Type of Door FLUSH TYPE,80mm thick PCGI 9 . 100 mm thick PCC (1 cement : 3 coarse sand : 6 graded stone aggregate 40 mm nominal size) has to be provided over the the floor insulation

Supply of High Quality Food Grade Plastic Crates of size 50cm x 35cm x 30 cm for storing ice at the ice store including cost of all materials, conveyance, loading and unloading charges etc. Complete as per direction of department officers at site.

Supply of BIS/ISI marked Electronic Weighing Scale with rated load minimum 100 kg, and resolution 100gm or less LED/LCD type display, mains and battery operated, single phase, 240 Volt, with a battery back up of minimum 10 hours, IP 65 protection, certificates from legal metrology should be produced along with including cost of all materials, conveyance, loading and unloading charges etc. complete as per direction of department officers at site.

Viju P T