Annual Dry Dock Survey Repairs of Bulk Cargo Barge ORION

Amount

ANNUAL DRY DOCK REPAIRS OF BULK CARGO BARGE "ORION" (INCLUDING MATERIAL AND LABOUR CHARGE)

Hauling up and Launching out

Dock rent

Surface preparation :- for external areas

Surface preparation :- for inner sides of tanks or compartments

Surface preparation :- Buffing internal surface of fore peak and cargo tank

Cargo tank blasting

Removing the thickly formed oyster coating and other vegetation growth from the underwater portion of the vessel including cleaning the vessel complete as per the instruction of the Corpn. Officers.

Supplying & painting with approved quality of international marine epoxy primer:-

Anti corrosive interguard 269 or equivalent in deck, forepeak tank, DB, cargo hold coaming, engine room, chequred plate, wheel house and accommodation - 1 coat.

Anti corrosive epoxy intertuf 262 primers for hull exterior - 1 coat.

Primer 403 in cargo tank - 1 coat

Antifouling paint 1 coat 155 red , 1 coat of tie coat 263 (2 coats)

Polyurethane 138 finish paint 138 – 2 coats in hull exterior above water level, wheel house accommodation exteriors, engine room

Inter bond 201 epoxy finish paint 2 coats in weather deck, fittings, bull wark, cargo hold coaming,chequred plate

Anti corrosive finish paint surface tolerant 966 in internal areas DB, forepeak, aft tanks 01 coat

Cargo hold finish paint 403 - 01 coat

Engine room bilge cleaning after removal & fitting of platform plates.

Welding Zinc anodes on the underwater portion of the hull after removing old brackets

Supplying and welding (using IS 6013/ IS 7018 marine quality welding rod) with new various thickness plate of IS 2062 GR B quality for beam/ gazette and other plate work of original size and shape to the various portions of the vessel after heating and bending to shape, V cut on the matting edge of the plate and three layer welding on both sides together. The rate including the welding charges, tools, plants, scaffolding other incidental expenses etc complete as per the direction of KSINC officers. (Entire quantity of welding rod supply should be get inspected and approved by engineer, who is in-charge of work or designated by KSINC.

Supplying and welding (using IS 6013/ IS 7018 marine quality welding rod) with new various size of MS round bar, angles, flats and shape to the various portion on the vessel (already removed from the damaged portion of the vessel) after heating and bending to shape, V cut on the matting edge of the plate and three layer welding on both sides together. The rate including the welding charges, tools, plants, scaffolding other incidental expenses etc complete as per the direction of KSINC officers.

Supplying and welding (using IS 6013/ IS 7018 marine quality welding rod) with various size of M.S items and fabrication of skylight, Air cowl, doors, and other out fittings. The rate including the welding charges, tools, plants, scaffolding other incidental expenses etc complete as per the direction of KSINC officers.

Fender works (M S split pipe)

Fitting split pipe fender with new pipe 6” or 8” with brackets spaced at 300 mm at straight portion and 500 mm maximum at curved areas.

Cutting, removal & refitting of damaged fender

Tyre hooks

Tyres providing

Removing both anchor with cable (stud link chain) from the winch. Chipping, scrapping, wire brushing, cleaning, free the swivel links and applying red oxide and painting the chain and placing chain with anchor on the winch as per the direction and satisfaction of KSINC officers.

Bathroom W/C pipe, fresh water line works

Semi rotary pump overhauling

Semi rotary pump fixing with pipes and flanges

Damaged man hole cover renewal of Cargo hold

Man holes handles renewal of various man holes by using 5/8” rod X 200 mm length X 2

Sea chest & gratings removal, cleaning and refitting

Propeller, propeller shaft, CL bushes renewal and refitting after works.

Propeller balancing

Propeller shaft build up SS electrodes including cost of electrode

CL bushes renewal

CL bushes machining

Propeller shafts machining, coupling glands , nuts (thread correcting ) facing and suiting

Rudder and rudder stock renewal and refitting

Rudder shaft build up including cost of electrodes

Rudder shaft machining

Rudder bushes, bearings renewal

Removal & refitting of engine room, semi rotary P/P pipe line

Damaged handrails renewal

1 ½” Schedule 40

2” schedule 40

Railing chains 5/8” (2.0 m) renewal with schackles 5/8” (2 Nos)

Fixing of Pipe rails & stanchions on doublers plates on deck. 2” diametre

Accommodation / hylum sheet / Sun mica/ ceiling plywood renewal / side paneling renewal with new M.S cleets, wooden reapers and 6mm/4mm new plywood without causing damage to other parts, after removing the old damaged hylum sheet / plywood.

Tarpaulin hooks renewal

Door & hatches beadings, locking arrangements renewal

Renewal of life buoy

Diesel storage tank man hole face leakage rectification

Main engine top overhauling, cylinder heads pressure testing, turbo servicing, FIP calibration, gear oil pressure gauge renewal, auxillary engines servicing including spares

Steering hoses damaged renewal connectors damaged , replacing with SS

Auxillary engine foundation realignment in engine room

Replacing defective sockets, fans , plugs and lighting

Overhauling of starters and alternators and replacing of sensors

Servicing / repair of navigational light control panel

Repair / replacement of rudder angle indicator

Replacement of navigational lights & search light

Battery replacement (08 batteries)

Additional electrical works related to plate renewal, machinery overhauling and panel works.

Renewal of Air vent

Sounding pipe

Cutting and removing corroded and damaged pipe of following sizes with or without flanges from sea water / fresh water lines in different parts of the vessel without damaging remaining parts. Fabricating and welding using 25mm dia best quality B class GI pipe, bend etc, in place of removed portion in same shape with or without flanges and coupling the pipes using new bolts and nuts, joints etc direction of dept officers.

Welding per run (using IS 6013/ IS 7018 grade electrodes)

Opening up of the man hole cover of diesel service tank/lube oil storage tank and making gas free after drain out existing diesel oil / lubrication oil to be barrel cleaning the tank and refill diesel oil lube oil from barrels to the tank and close the man hole cover using new bolt and nut, joint etc, as per the direction of Corpn. Officers: Service tank 1000 LT (1 T)

Opening up the manhole cover of freshwater storage tank of various capacities. Removing the sediments in the tank and cleaning the complete surface of the tank. Washing (coating) the inside of the tank using white cement refit the man hole cover using new bolt and nut, joints etc as per the direction of dept officers. Capacity 6 ton

LOTS SHIPPING LIMITED