Installation, Testing and Commissioning of Polder Pump Set at Fulzar Kotda Bavisi Dam under M and R to NC 21 Bulk Pipeline.

ABSTRACT OF SCHEDULE-B

Name of Project : M & R to NC-21 Bulk Pipeline

Installation, Testing & Commissioning of Polder Pump Set with Metallic Pontoon along with all Co-ordinated

Mechanical Accessories, Electrical & Electro-Mechanical Equipments etc. including Security, Complete at Fulzar-Kotda

Bavisi Dam Floating Head Works under M & R to NC-21 Bulk Pipeline with Twelve (12) Months Operation & Maintenance

Head Work: Fulzar-Kotda Bavisi Dam Floating Hw

Sr. Type of Disch. X Head - No. of Power Amount of O & Total Amount

Sr. Type of Disch. X Head - No. of Power Amount of O & Total Amount

Schedule Name of Head Work Mechanical

No. Pump Sets Distribution M Section -C Rs.

1 Schedule- B1 Fulzar-Kotda Bavisi Polder 240 LPS X 30 Mtr. Head 963773.90 65769.00 0.00

2 Schedule- B2 Dam Floating Hw Pump x 160 HP- 1 Set 0.00 0.00 1348821.00

Executive Engineer Dy. Executive Engineer

P. H. Mechanical Division Jamnagar P. H. Mechanical Sub Division

Name of Project :- M & R to NC-21 Bulk Pipeline

Name Of Work :- Installation, Testing & Commissioning of Polder Pump Set with Metallic Pontoon along with all Co-ordinated Mechanical Accessories, Electrical & Electro-

Mechanical Equipments etc. including Security, Complete at Fulzar-Kotda Bavisi Dam Floating Head Works under M & R to NC-21 Bulk Pipeline with Twelve (12) Months

Operation & Maintenance Complete.

Head Works :- Fulzar-Kotda Bavisi Dam Floating Hw

Duty Point :- Polder Pump:- 240 LPS X 30 Mtr. Head x 160 HP- ( 1 Set)

Description of Item Qty Unit 10%of Amount (Rs.)

(A) MECHANICAL EQUIPMENTS SECTION

1 Transportation of Polder Pump, Mettalic Pontoon, MS Pipe, 350mm dia. SS Flexible Hose Pipe, Pipe Floater,

Cable, Valves, Expansion Bellow, Penal Board Etc. from Bhadar-1 Dam to Fulzar-Kotda Bavisi Dam including

loading, transporatation,unloading,proper stacking etc including labour, hydra crane etc complete.(considering

Installation, Testing & Commissioning of departmentally available Polder pump set of capacity - 240 LPS X 30 Mtr 1 Set 0.00 69758.80

Head & prime mover of 160HP (1W)

3 Re-Assembly, Erection, Installation and Fixing of Metallic Floating Jetty/Pontoon with required Chain Pulley

Block, Gantry Girder Structure, MS Angles, Channels, Floats, GI/MS Pipes, Hardware, MS/Aluminium Chequered

Plates, MS/GI Safety Railings and other associated components, including necessary joining, bolting, alignment, 1 Job - 88500.00

fitting and complete positioning, launching and anchoring/fixing of the Metallic Pontoon at the designated location

in the upstream of Fulzar-Kotda Bavisi Dam, complete in all respect.

Supply at Site, Storage, Erection, Installation, Testing & commissioning of MS specials of following size with

Flanges, ecentic nozzles, Bolts, Nuts, reducer, expander etc. Complete as per relavant IS.

suitable for 350mmØ Delivery line

5 ITC of departmentally supplied 350 mm dia MS Pipe 1000 Kgs. 0.00 11.36

6 Erection of corrugated hoses as per relevent IS with SS304 double wire bracing of 3 Mts. Length of following

diameter with flange of suitable size and thickness on one end. -- SS 304 compelete double wire brading end fixed 8 Job 0.00 23500.00

other end swivel MS ASA 150 # 10 mm thick flange size 350 NB x 3 mts

7 Erection of PE Hexene Grade with metallocene grade polyethylene with hexene as a comonomer with UV

stabilized PE density 0.939 g/cm3, MFI 3.2 to 4.0 g/10 min pipe float for 350 mm diameter hose pipe with nut 12 Nos. 0.00 2180.00

bolt and washers etc. complete.(per 3 mtr of pipe 2 floater is taken )

Description of Item Qty Unit 10%of Amount (Rs.)

8 Installation, testing & commissioning of departmentally available 350 mm dia flange ends Expansion Bellow of

PN1.0 for Delivery pipe

9 Installation, Testing & commissioning of departmentally available 350 mmØ Both End Flanged Dual Plate

Check Valve- 1 No. & Butter Fly Valve- 1 No. on Header Side as per relavant Std. with PN 1.0 Rating to be 2 No. 0.00 1742.00

installed on delivery pipe (1 No. DPCV & 1 No. Butterfly Valve = Total 2 No.)

10 Supply at site, Storage, Erecting Istallation Testing & commissioning of Bourdon type pressure gauge, ± 1%

Accuracy, direct bottom 1/2" ,NPT(M) process connection, IP 67, Glycerine filled SS304, Case with Bayonet type

Bezel, SS 316 L bourden tube, SS 316 Movement material Aluminium Dial with black graduation on white 2 No. 1,303.00 109.00

background, Micro Zero adjustable pointer, neoprene gasket, Blow out disk,shatter proof glass, SS tag plate etc

as per IS 3624 (150 MM Dia) (of range 0 -6 kg/cm2 with IS 3624)

11 Providing & Laying Reinforced Cement Concrete in Thrust Block/Piping/Valves Supports etc. with Tar steel,

Black Trap Kapchi as Coarse Aggreate for Raft,Grillage Footing with Necessary Centering Form work, 2 Cu. Mtr. 8566.00 0.00

Consolidating as per Directive in 1:2:4 Ratio comp. as per site requriement

12 MS Cabin for Panel Room & Operator Cabin

Supply and installation of MS fabricated structure cabin @ site of work using 65 mm, 50 mm & 25 mm

square pipes with cabin size as per Site Requirement including providing & fitting of (1) backalite sheet

3.5 mm thick in sides, (2) 20 guage MS sheet outer side for side walls, (3) backalite sheet 3.5 mm thick

sheet for roof side, (4) 24 guage GI sheet out side with 15 mm plywood sandwitch fitting & flooring with

19 mm water proof plywood sheet and (5) shock proof rubber mating. Job includes oil painting two 90 Sq. Mt 4652.69 0.00

coats, door locking handle arrangement, providing proper air ventilation and fuse box. The meter & fuse

box should be fitted on timber hold fast for holding screw or nut bolts by semi skilled labour as per

detailed technical specifications, drawings and instructions of the Engineer-in-charge. (Sq. Meter

Calcation Will be carried out of Sq. mtr of 4 Wall and 1 Roof For Example if Cabin is 6 x 3 x3 mtr than

Total Sq mtr is 6 x3(1st wall) + 6 x3(2nd Wall)+ 3 x3(3rd Wall) +3 x3(4th Wall) + 6x3(Top)= 72 Sq. Mtr)

Total mechanical Section(A)

Description of Item Qty Unit 10%of Amount (Rs.)

(B) POWER DISTRIBUTION SECTION

13 S.I.T.C. of Approved make four pole MCCB having breaking capacity ICU of 50 KA 415 V having normal current

rating 400 A with variable Thermal and magnetic release suitable to work on AC Supply 50 C/s with all internal

connection,spreader,tinned copper and complete with suitable size enclosure erected in 16 GMS Housing on

angle frame or as per site requirement. ICS=100% of ICU only(Cat.-III)

14 MCC Panel: 125 KW

Installation, Testing & commissioning of departmentally available Soft starter type MCC panel totally enclosed dust

&bermin proof,indoor type of Minimum incommer of suitable KW & One outgoing feeder of 125 kw 1 Set 0.00 7424.00

The scope includes dismantalling of control panel at machhu-2 dam hws and seperating the control panel from its

common bus bar and also fixing the sheet if required in one side.

15 Maintenance free Chemical Earthing

SITC of UL Listed Maintenance Free Earting System made of copper bonded rod of 10 feet (3 mt approx.) length,

17.2mm dia. (Minimum copper bonding shall be 0.25mm, suitable for 25 kA fault current) along with Rod-to- 2 Nos. 5,356.00 0.00

conductor connectors, 95% pure Crabon-Based Earth enhancement material of 30 kg, pit cover as required and

as per specification.

16 Providing and erecting required size HOT dip Galvinized Strip of size 50 mm width X 12 mm thickness for

earthing of HT/OCB/ACB/Transformer/LT Panel Board/Motors etc. using copper clamp for the purpose of 50 Kgs. 60.00 17.00

connecting panel body earth to earth pit etc complete as per site requirement.

17 Providing and erecting copper busbar chamber confirming to IS-375 fabricated from 16 G.M.S. sheet,dust &

vermin proof having hinged door with rubber gasket and necessary busbar supports with Copper busbar having

current density not more than 1.6 Amp. / sq.mm (Rated current /crosssectionarea)duly wrapped with colour

insulation tape for phase sequence, three phase & neutral each Suitable for following current capacity with

necessary painting mounted on wall or pedestal frame of required size with necessary connections.

Suitable for 300 Amp. capacity

Description of Item Qty Unit 10%of Amount (Rs.)

18 Installation, testing & commissioning of 1.1 kV (UE) grade, XLPE insulated, stranded Aluminium conductor,

galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable (to be laid on

wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing

or floor as per site requirement) conforming to IS:7098 (Part-2) & IEC:60502 (Part-2) of 100 Mt. 0.00 48.00

Size:1X3X240 Sqmm: ( Panel to Junction box)( Two Runs of 600m length for each pump) (400A MCCB to MCC

panel and MCC Panel to Junction Box)

19 Supply 4.00 mm thick Rubber Mat of required length and breath.- 1 * 10 Sq.Mtr 3 Sq. Mt 1017.00 0.00

Total Electrical Section(B) Rs.

Total of Section ( A+B) Rs.

Executive Engineer Dy. Executive Engineer

P. H. Mechanical Division Jamnagar P. H. Mech. Sub Division

Name of Project :- M & R to NC-21 Bulk Pipeline

Name Of Work :- Installation, Testing & Commissioning of Polder Pump Set with Metallic Pontoon along with all Co-ordinated Mechanical Accessories, Electrical & Electro-

Mechanical Equipments etc. including Security, Complete at Fulzar-Kotda Bavisi Dam Floating Head Works under M & R to NC-21 Bulk Pipeline with Twelve (12) Months

Operation & Maintenance Complete.

Head Works :- Fulzar-Kotda Bavisi Dam Floating Hw

Duty Point :- Polder Pump:- 240 LPS X 30 Mtr. Head x 160 HP- ( 2 Set)

Description of Item Qty Unit 10%of Amount (Rs.)

(C) O & M SECTION

1 Comprehensive Operation and Maintenance of the Pumping Station Premises, Plant Machineries and

Electrical Equipments Installed at Head Works with Providing & Utilizing Necessary Lubricants, Tool Kit and

all other Running Consumbles as well as Routine Plant and Emergency Break down Maintenance and all

Minor Preventive repairs to all Installed Plant Machineries / Equipments and Preparation, Maintenance and

Preservation of Record for Pumping Machinery Utilization, Energy Consumption, Qty. of Water Pumped etc. 12 Months 0.00 106102.00

and Submitted to Office in Prescribed Proforma Including Stationery Materials as per Instruction of Engineer

For Fulzar-Kotda Bavisi Dam Floating Hw

2 Dismantling of pump motorset,cable, panel,pipe &other accessories etc.component & loading in vehicle

transportation to Departmental store and unloading at store and proper stacking including hydro,labour etc 1 Job 0.00 75597.00

Total of Section (C) Rs.

Executive Engineer Dy. Executive Engineer

P.H.Mechanical Division Jamnagar P.H.Mech. Sub Division